FRI-JADO BS8-I (01) PDF DOCUMENT

The identification plate for the FRI-JADO BS8-I can be found on the outside of the machine, and contains the following data:

• Name of the supplier or the manufacturer

• Model

• Serial number

• Year of construction

• Voltage

• Frequency

• Power consumption

The following pictograms and symbols are used in the manual for the FRI-JADO BS8-I:

• **Exclamation mark in a triangle (WARNING):** Possible physical injury or serious damage to the unit, if the instructions are not carefully followed.

• **Lightning bolt in a triangle (WARNING):** Hazardous electrical voltage.

• **Hand over a hot surface in a triangle (WARNING):** Danger of getting injured by hot surfaces.

• **Flames in a triangle (WARNING):** Danger of fire.

• **Hand with a pointing finger:** Suggestions and recommendations to simplify indicated actions.

• **Recycling symbol:** Indicates the item is recyclable.

• **Eye symbol:** Direction of view symbol.

When operating the FRI-JADO BS8-I, adhere to the following safety instructions:

• The user of the unit will be fully responsible for abiding by the locally prevailing safety rules and regulations.

• The unit may be operated by qualified and authorized persons only. Anyone working on or with this unit must be familiar with the contents of this manual and carefully follow all guidelines and instructions.

• The pictograms, labels, instructions and warning signs attached to the unit are part of the safety measures. They may never be covered or removed, and have to be clearly visible during the entire lifetime of the unit.

• To avoid short-circuiting, never clean the unit using a water hose. For cleaning instructions, see section 8.

• During the baking process, the unit can get very hot. The outside of the unit can be very hot.

• The unit must be cleaned regularly to ensure proper functioning and prevent fire hazard (over heating). Especially the back of the fan plate.

• This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.

• Children shall not play with the appliance.

• Cleaning and user maintenance shall not be made by children without supervision.

• The maximum load on top of the unit may never exceed 50 kg (110 lbs).

• Risk of slippery floor: Spills may cause slippery surfaces, clean-up promptly.

When moving the FRI-JADO BS8-I:

• Before moving the unit, first switch off the mains voltage by pulling the plug from the wall socket. After that, cool-down the unit for at least ten minutes.

• Disconnect the water supply and drain.

The quality of a fresh product always depends on hygiene. Hands or tools that have been in contact with raw meat must be cleaned thoroughly.

If the FRI-JADO BS8-I will not be used temporarily and will be stored, follow these instructions:

• Clean the unit thoroughly.

• Wrap the unit from getting dusty.

• Store the unit in a dry, non-condensing environment.

Dispose of the machine, any components or lubricants removed from it safely in accordance with all local and national safety and environment requirements.

The FRI-JADO BS8-I hot air oven is designed solely for the rising and baking of bread or the heating of snack products. Any other use will not be regarded as intended use.

Use the unit in perfect technical condition only.

The main parts of the FRI-JADO BS8-I are:

A. Control panel

B. Door

C. Baking tray guide strip

D. Lighting

E. Baking sheet/rack

F. Exhaust hood (optional)

Your FRI-JADO BS8-I is packed in a plastic top cover, protective corners and a carton box around it. All units are placed on a wooden pallet. Around the box there are two tightening straps.

1. Remove all remaining packing materials from the unit.

2. Take off the standard accessories.

Position the FRI-JADO BS8-I on a flat and horizontal surface. A temporarily inclined plane of maximum 5° is allowed.

• Use suitable hoisting, lifting and transport devices for handling the unit.

• Position the unit flatly on a sufficiently sturdy base using a spirit level. Take the weight of the unit into account.

• There should be at least 100 mm clearance between the sides and other units or walls.

• Do not place racks with hot products against the side walls of the oven.

• The opening between the unit and the table surface must be free from obstacles to ensure good ventilation in the electrical compartment.

• If the oven has not been connected to an outlet channel, make sure there is at least 500 mm free space above the oven.

Points of interest for a suitable place:

• If the oven is installed on a base, the floor must be completely level. This facilitates a good operation of the door lock and the electric door locks.

• Keep 750 mm free space on the front side of the oven for unloading products.

• The products in the unit must be clearly visible.

• There must be sufficient room to operate and maintain the unit.

• Ensure the unit’s accessibility for maintenance and service activities.

• Do not allow children on the service side.

• The unit is not suited for use in a rainy or very moist environment in view of danger of short circuit.

• There must be a water supply connection with an aerated tap valve with a ¾ inch screw connection nearby.

• The available water pressure must be between 200 and 500 kPa (2 and 5 bar).

• There must be an open drain with a diameter of at least 40 mm nearby.

• The environmental temperature must be between 10 and 30 °C. The unit is not suitable for outside use.

When using the FRI-JADO BS8-I for the first time, clean the interior thoroughly. After commissioning, discoloration of the cooking area can occur.

1. Thoroughly clean the outside, the removable parts and the accessories with soapsuds. Follow the cleaning instructions in section 8.

2. Manually clean the interior and the windows using soapy water.

3. Moisten a clean cloth with clean water. After cleaning, wipe the clean parts with this cloth to remove soapsuds residues and then dry the entire unit.

4. Place the beams for the baking trays.

In the back wall of the unit there are several round holes that mark where the guiders can be hung up.

When you place the guiders in these marked holes, the baking trays are hanging at the ideal distance of 100 mm from each other.

To remove both the oil- and metal odour that will appear at first use, the FRI-JADO BS8-I must be heated at the maximum temperature for at least half an hour.

1. Press “ON/OFF” for 3 seconds to switch-on the unit.

2. Press OK to display the menu.

3. Create a new program containing ONE step of 250 °C / 482 °F and a duration of at least 30 minutes (See section 7).

4. Select tab “Operate” to return to the operation field.

5. Select the new program and press START/PAUSE to start (See section 4).

6. Allow the unit to fully execute the program.

The unit is now ready for use.

• **WARNING:** At the end of the baking process the door may open automatically! This depends on the setting that you have chosen in the manager menu. Hold onto the door handle while operating the door knob.

• **WARNING:** Never touch the interior or the accessories in the oven area with bare hands when the unit is hot. Use oven gloves.

• **WARNING:** During use the temperature in the oven may be 250 degrees centigrade. This high temperature can cause certain substances and types of fabric that are too close to the heat source to inflame spontaneously. Never open the door of a hot oven while wearing loose clothing. Do not operate the oven while wearing your hair loose!

The rotation pad is used for:

• Navigating through the menu-items in the screen.

• Changing the settings.

To change settings quickly:

• Increase value: rub the pad clock-wise with one finger.

• Decrease value: rub the pad counter-clock-wise with one finger.

Press the ON/OFF button for 3 seconds to switch on the unit.

The oven door is kept closed by electrical door locks and cannot be opened manually. When the unit is on, the door can always be opened by pressing the door knob.

It is possible to have the door open automatically at the end of a baking process. See in this regard the settings in the manager menu.

1. Open the door with the door knob.

2. Load the unit.

3. Close the door.

4. The baking process will be resumed immediately after closing the door.

After the baking, the interior of the unit and the glass panes are very hot. Always use oven gloves.

The program goes to standby after having performed the program. An alarm signal will sound if this has been set. This signal can be stopped by pressing OK.

It is possible that the unit is equipped with an exhaust hood that comes with it. This is placed on the unit and is switched on automatically when a baking program starts. The exhaust hood is switched off again when the oven temperature has dropped to 50°C.

Press the ON/OFF button for approx. 3 seconds.

When the oven temperature is still high when switching off the oven, the oven will first cool before switching off. For this the fans remain active. The oven will switch off automatically when the oven temperature drops below 80°C.

You can speed up cooling and bring the oven temperature down to 50°C by opening the door.

1. Press the left-hand selection button to go to the ‘operate’ tab.

2. Select the required program using the rotation pad or arrow buttons. The total duration of the program is shown in minutes next to the name of the program.

3. Press START/PAUSE.

When the pre-heat function is activated, the unit will start this function after selecting a program. The screen will display the current temperature (on the right) and the set pre-heat temperature (on the left). When the set temperature is reached, the screen will show: “Load products” and a sound is activated.

During the baking process, the display shows a graph with the planned temperature trajectory (orange line) and the current temperature (light orange field). Under the graph, the program name and the total time is shown. In the bottom of the screen, the current temperature inside the unit and the remaining time are given.

When ‘process correction’ is switched-on, the total time and remaining time will be adjusted.

During the process extra time can be added, by following the next steps:

1. Press the power button.

2. Set extra time by rubbing the rotation pad.

3. Select the arrow point right to save setting.

4. Press OK.

The display now shows the extra time, which will be added to the last baking step. The screen always shows the total amount of extra time.

To interrupt a program temporarily:

1. Press START/PAUSE.

2. Press START/PAUSE again to resume the program.

To interrupt a program definitely:

1. Press STOP/CANCEL.

2. Select “yes”.

3. Press OK.

This function allows you to automatically start a program on a pre-determined date and time. To enable this function, the “timer function” in the Manager menu must be set to “YES”.

1. Select the recipe “timer:*off*”.

2. Press OK.

3. Use the arrows to change the setting “timer function” from “OFF” to “ON”. This setting switches the timer off or on.

4. Press OK twice.

5. Use the arrows to select the desired program, and press OK.

6. Select “Set time” and press OK.

7. Set the desired time using the rotation pad. By pressing OK you switch from hours to minutes, and consequently to “save”. Press OK to save the time setting.

8. Select “Set date”.

9. Select the desired date using the right and left arrow.

10. Select “store” to save the timer settings, and to quit the menu.

Once the timer has been set, the top-left of the display will show a flashing clock-sign.

When an alarm signal has been set, it will sound. To stop this signal, press OK.

If no program is active and no key is touched within the next 60 minutes the unit will switch-off automatically. Press ON/OFF for some seconds to re-start the unit. This option can be both switched-off or adjusted by a service engineer.

1. Activate the settings menu (right selection button).

2. Select “information”.

3. Press OK.

The Manager menu is used to set the parameters.

1. Activate the settings menu (right selection button).

2. Select “manager”.

3. Press OK.

When a pin code has been set:

1. Use the rotation pad to enter the pin code.

2. Press OK or the right arrow to enter the next number.

3. Press OK twice.

First, access the program menu by activating it with the middle selection button. If a pin code is set, you will need to enter it.

1. Select “add program”.

2. Press OK.

To enter the program name:

1. Enter the first character by using the rotation pad. The name can consist of letters “A – Z”, numbers “0 – 9”, and character “-” or “blank”. A name cannot have more than 11 characters, including blanks.

2. Press OK or the right arrow to go to the next position. You can create a blank by skipping a position by pressing the right arrow.

3. Repeat steps 1 and 2 for the letter/number of the name, if needed.

4. Select the next position with the right arrow.

5. Press OK twice to store the name and to proceed.

6. Select “next”.

7. Press OK.

The programming screen contains columns for Time duration, Temperature, Fan speed, Steam mode, Number of steam pulses, and Steam valve position. There can be up to 9 steps.

Setting the time duration:

1. Select the time duration of the first cooking step. This is the value in the top-left of the table.

2. Press OK to open the cell. The cell background turns orange.

3. Set the time duration of the step to (1-240 minutes) using the rotation pad.

4. Choose “-” to skip the step.

5. Press OK to close the cell. The first baking step can be set as the pre-heat step. Skip the time setting or enter “-“.

Setting the temperature:

6. Use the right arrow to select the cell in the second column.

7. Press OK to open the cell.

8. Set the temperature using the rotation pad.

9. Press OK to close the cell.

Set the fan speed:

10. Choose by moving the arrow to the right the cell in the third column.

11. Press OK.

12. Set the fan speed (off / S / 1 / 2 / 3 / 4 / 5) using the turning knob. In position stand S the fans run very slowly, and in position 5 the fans run at full capacity.

13. Press OK to close the cell and save the setting.

Note: If the fan speed is set to ‘off’, no temperature higher than 0°C can be set. If the fan speed has been set to ‘S’, no temperature higher than 150°C can be set.

Set the steam input:

14. Choose the cell in the fourth column, by moving the arrow to the right.

15. Press OK.

16. Set the steam mode (0, 1 or 2) using the turning knob. (0 = Pulses at beginning, 1 = Pulses per minute, 2 = Same as mode 1 but first pulse is extra-long).

17. Press OK to close the cell and save the setting.

18. Choose the cell in the fifth column by moving the arrow to the right.

19. Press OK.

20. Set the number of steam pulses. (- = no steam)

21. Press OK to close the cell and save the setting.

Set the position of the de-aeration valve:

22. Choose, by moving the arrow to the right, the cell in the sixth column.

23. Press OK.

24. Set the valve position (closed, open, or 5 for closed but opens last 5 minutes).

25. Press OK to close the cell and save the setting.

Next cooking steps:

26. Select the first cell of the subsequent baking step and repeat steps 2 through 25 in order to add a baking step.

Steps 2 – 9 can be set to keep the products warm. Skip setting the time duration, or enter “-“. If setting the temperature, the time duration will automatically be set to HOLD. A “keeping warm” step lasts infinitely and it keeps the unit at the desired temperature. A warming step is only performed when this is the last step of the program.

1. Select “Edit program” from the Program menu.

2. Press OK.

3. Select the required program.

4. Press OK.

Edit the program name:

1. Select the position of the character.

2. Change the character using the rotation pad.

3. Use a ‘blank’ to erase a character.

4. Repeat steps 1 and 2 if needed.

5. Select next.

6. Press OK.

Edit the cooking steps:

1. Select the cell.

2. Press OK. The cell background turns orange.

3. Set the value using the rotation pad.

4. Press OK to close the cell.

5. Repeat steps 1 – 4 if needed.

6. Select “save program”.

7. Press OK.

Deleting of a program cannot be undone.

1. Select “delete program” from the Program menu.

2. Press OK.

3. Select the program.

4. Press OK.

5. Check whether the program name matches the program you wish to delete.

6. Select “yes” if this is the case. Select “no” if not.

7. Press OK.

In the test-mode the program will run normally, but the settings can be changed during the process. Changes that are made (during testing) in the steps that have already passed will not affect the products in the unit. However, the changes will be stored and will be active the next time the program is executed.

1. Select “test program” from the Program menu.

2. Press OK.

3. Select the program.

4. Press START/PAUSE or OK.

The process will be running identically to the normal execution of a cooking program. During the process the program can be changed.

1. Press OK.

2. Apply the changes.

3. Select “save program”.

4. Press OK.

This function allows you to sort programs alphabetically.

1. Select “sorting alphabetically” from the Program menu.

2. Press OK.

3. Use arrows to select “yes”.

4. Press OK.

For hygiene matters and optimum state of your unit, it is advised to maintain a fixed daily cleaning schedule.

The unit can be cleaned best shortly after use, when it is still lukewarm. The best cleaning can be achieved by using special oven- or grill cleaner.

WARNINGS:

• Remove baking trays and/or racks before starting the automatic cleaning program!

• Be sure that the unit is connected to the water supply.

• Preferably use no other cleaning agent than “Fri-Jado Clean”. Fri-Jado has carefully selected and tested the cleaning agent.

• Prepare the cleaning agent in the proper proportions; see the package.

Procedure:

1. Remove baking trays and/or racks from the oven.

2. Clean the racks and/or rack with hot water to which a suitable cleaning agent has been added. Preferably use Fri-Jado Clean, except with aluminium baking trays.

3. Remove the soap residues from the racks and the baking trays with sufficient hot water.

4. Sweep crumbs, seeds and other residual from the oven.

5. Switch on the oven and press the selection key ‘operate’.

6. Select the program ‘clean’.

7. Press OK. The unit will preheat or cool down back to 50°C.

8. Wait for the message ‘Add Cleaner’.

9. Open the door with the door knob and spray the entire oven including the inside of the window with a generous amount of Fri-Jado Clean.

10. Close the door.

11. Press OK.

The equipment will now clean itself completely independently. A cleaning program will take approximately 45 minutes. The oven will switch off automatically after completion of the program.

WARNING: Take the power plug from the socket prior applying maintenance.

WARNING: Avoid bumping against the blades to prevent imbalance.

1. Remove the two nuts at the top using the key provided with your oven and keep them carefully.

2. Pull the rear wall a bit forwards and lift it.

3. Remove the rear wall from the oven.

4. Clean the rear wall with hot water and Fri-Jado clean. In case of heavy contamination, spray with Fri-Jado Clean, let it soak and rinse thoroughly.

5. Remove dirt from the bottom of the oven and from the now visible inner rear panel with a soft brush.

6. Replace the rear wall. When placing back the rear wall, be sure that the two pins on the bottom of the oven fall into the holes in the lower edge of the rear wall.

DO NOT do the following:

Do not use scouring pads, steel wool, Scotch-Brite pads, plastic wash pads, or other abrasive cleaning aids. Do not use sharp instruments such as knives, forks, scrapers, or metal objects of any kind. Do not use oven cleaners.

CAUTION: The chemicals components of some sanitizers can attack the non-stick surface if the sanitizer is not diluted to its recommended strength causing the coating to peel. Do not attempt to burn-off or bake-off surface contamination. Do not operate more than eight hours without cleaning.

Cleaning of Non-stick Coated Surfaces (Routine Cleaning):

1. Clean at the end of each cook cycle.

2. Allow surfaces to cool before cleaning.

3. Mix a mild dish washing soap in warm water and use a soft cloth or sponge to remove grease and food residue immediately after the coated component has cooled.

4. Rinse with clean water and let dry.

5. Wipe a light vegetable oil into the surface to condition the surface. Do not use vegetable oil cooking spray.

How to Clean Severe Build-up on Non-stick Coated Surfaces:

Do not use this procedure for routine cleaning. If severe build-up is a regular problem, cleaning schedules should be re-evaluated.

1. Mix the following solution:

3 tablespoons of bleach

1 tablespoon liquid dish washing detergent

1 cup of water

2. Use a sponge or a cloth to apply solution to affected areas. “Plastic” wash pads designed for use on non-stick cookware may be necessary for severe build-up, but never use steel pads.

3. Thoroughly rinse with clean water and let dry.

4. Condition with vegetable oil.

Before you contact your supplier/dealer in case of a malfunction, there are some items you can check yourself:

• Is the power supply working properly? Check fuses and differential switch.

• Has the timer clock been properly set?

WARNING: Remove the plug from the wall socket.

In case of a power failure or a defective door lock the oven door can always be opened manually. There are two unlocking pins on the top of the oven for this purpose.

For an oven with an exhaust hood first carry out point 1:

1. Slide the filter upward and move it toward you.

The filter now comes loose from the exhaust hood. In the front of the exhaust hood you can see the unlocking pins.

2. Pull both unlocking pins upward simultaneously. Now the door opens.

Consult the identification plate to get the proper specifications of the unit. The electrical data may vary from country to country.

The following accessories are available for the FRI-JADO BS8-I:

• Stainless steel exhaust hood

• Stainless steel exhaust hood with integrated condenser

• Standard base

• Base in matching design

• Water filter system built into the base (not in standard base)

• Baking tray 40×60

• Rack 40×60

• Oven gloves

• Oven gloves, long

• FIPS Software