FRI-JADO BS3-I (01) PDF DOCUMENT

The identification plate can be found on the outside of the machine and contains the following data:

• Name of the supplier or the manufacturer

• Model

• Serial number

• Year of construction

• Voltage

• Frequency

• Power consumption

Please follow these safety instructions when using the FRI-JADO BS3-I:

• WARNING: The outside of the unit can be very hot.

• WARNING: The maximum load on top of the unit may never exceed 50 kg (110 lbs).

• WARNING: Risk of slippery floor: Spills may cause slippery surfaces, clean-up promptly.

• The user of the unit will be fully responsible for abiding by the locally prevailing safety rules and regulations.

• The unit may be operated by qualified and authorized persons only. Anyone working on or with this unit must be familiar with the contents of this manual and carefully follow all guidelines and instructions.

• The pictograms, labels, instructions and warning signs attached to the unit are part of the safety measures. They may never be covered or removed, and have to be clearly visible during the entire lifetime of the unit. Immediately repair or replace damaged or illegible pictograms, warnings and instructions.

• To avoid short-circuiting, never clean the unit using a water hose. For cleaning instructions, see the cleaning section.

• During the baking process, the unit can get very hot.

• The unit must be cleaned regularly to ensure proper functioning and prevent fire hazard (overheating). Especially the back of the fan plate.

• This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.

• Children shall not play with the appliance.

• Cleaning and user maintenance shall not be made by children without supervision.

When moving the unit:

• Before moving the unit, first switch off the mains voltage by pulling the plug from the wall socket. After that, cool-down the unit for at least ten minutes.

• Disconnect the water supply and drain.

If the unit will not be used temporarily and will be stored, follow these instructions:

• Clean the unit thoroughly.

• Wrap the unit to protect it from getting dusty.

• Store the unit in a dry, non-condensing environment.

Dispose of the machine, any components or lubricants removed from it safely in accordance with all local and national safety and environment requirements.

The hot air oven is designed solely for the rising and baking of bread or the heating of snack products. Any other use will not be regarded as intended use. Use the unit in perfect technical condition only.

The main parts are:

A. Control panel

B. Door

C. Baking tray guide strip

D. Lighting

E. Baking sheet/rack

F. Exhaust hood (optional)

After unpacking, check the state of the unit. In case of damage, store the packing material, and contact the transporter within fifteen working days after receiving the goods. All packing materials used for this unit are suited for recycling.

1. Remove all remaining packing materials from the unit.

2. Take off the standard accessories.

Position the unit on a flat and horizontal surface. A temporarily inclined plane of maximum 5° is allowed.

• Use suitable hoisting, lifting and transport devices for handling the unit.

• Position the unit flatly on a sufficiently sturdy base using a spirit level. Take the weight of the unit into account.

• There should be at least 100 mm clearance between the sides and other units or walls.

• Do not place racks with hot products against the side walls of the oven.

• The opening between the unit and the table surface must be free from obstacles to ensure good ventilation in the electrical compartment.

• If the oven has not been connected to an outlet channel, make sure there is at least 500 mm free space above the oven.

Points of interest for finding a suitable place for the unit:

• If the oven is installed on a base, the floor must be completely level. This facilitates a good operation of the door lock and the electric door locks.

• Keep 750 mm free space on the front side of the oven for unloading products.

• The products in the unit must be clearly visible.

• There must be sufficient room to operate and maintain the unit.

• Ensure the unit’s accessibility for maintenance and service activities.

• Do not allow children on the service side.

• The unit is not suited for use in a rainy or very moist environment in view of danger of short circuit.

• There must be a water supply connection with an aerated tap valve with a ¾ inch screw connection nearby.

• The available water pressure must be between 200 and 500 kPa (2 and 5 bar).

• There must be an open drain with a diameter of at least 40 mm nearby.

• The environmental temperature must be between 10 and 30 °C. The unit is not suitable for outside use.

When using the unit for the first time, clean the interior thoroughly and heat up the unit. After commissioning, discoloration of the cooking area can occur.

1. Thoroughly clean the outside, the removable parts and the accessories with soapsuds. Follow the cleaning instructions in section 8.

2. Manually clean the interior and the windows using soapy water.

3. Moisten a clean cloth with clean water. After cleaning, wipe the clean parts with this cloth to remove soapsuds residues and then dry the entire unit.

4. Place the beams for the baking trays. In the back wall of the unit there are several round holes that mark where the guiders can be hung up. When you place the guiders in these marked holes, the baking trays are hanging at the ideal distance of 100 mm from each other.

Removing Metal Odour:

To remove both the oil- and metal odour that will appear at first use, the unit must be heated at the maximum temperature for at least half an hour.

1. Press “ON/OFF” for 3 seconds to switch-on the unit.

2. Press OK to display the menu.

3. Create a new program containing ONE step of 250 °C / 482 °F and a duration of at least 30 minutes (See section 7).

4. Select tab “Operate” to return to the operation field.

5. Select the new program and press START/PAUSE to start (See section 4).

6. Allow the unit to fully execute the program.

The unit is now ready for use.

The control panel includes the following buttons and functions:

Button	Function
SELECTION BUTTONS	Selecting tabs in display screen.
ON / OFF	Switching the unit on and off.
START / PAUSE	Starting and ending a program.
STOP / CANCEL	Interrupting a program (one step back in the menu).
OK BUTTON	Acknowledge a choice.
DOOR BUTTON	Open the door.
ROTATION PAD (DIAL)	This pad is used for navigating through the menu-items in the screen and changing the settings. To change settings quickly, rub the pad clock-wise with one finger to increase the value, or rub it counter-clock-wise to decrease the value.

Switching-on the unit:

Press ON/OFF for 3 seconds.

Opening the door:

The oven door is kept closed by electrical door locks and cannot be opened manually. When the unit is on, the door can always be opened by pressing the door knob. It is possible to have the door open automatically at the end of a baking process by changing the settings in the manager menu.

Loading the unit:

1. Open the door with the door knob.

2. Load the unit.

3. Close the door.

4. The baking process will be resumed immediately after closing the door.

Taking out the products:

After the baking, the interior of the unit and the glass panes are very hot. Always use oven gloves. The program goes to standby after having performed the program. An alarm signal will sound if this has been set. This signal can be stopped by pressing OK.

Switching-off the unit:

Press ON/OFF for approx. 3 seconds. When the oven temperature is still high when switching off the oven, the oven will first cool before switching off. For this the fans remain active. The oven will switch off automatically when the oven temperature drops below 80°C. You can speed up cooling and bring the oven temperature down to 50°C by opening the door.

Starting a program:

1. Press the left-hand selection button to access the ‘operate’ tab.

2. Select the required program using the rotation pad or arrow buttons. The total duration of the program is shown in minutes next to the name of the program.

3. Press START/PAUSE.

Pre-heating (optional):

If the pre-heat function is activated, the unit will start this function after selecting the program. The screen will display the current temperature and the set pre-heat temperature. When the set temperature is reached, the screen will show: “Load products” and a sound is activated.

While baking:

During the baking process, the display shows a graph with the planned temperature trajectory (orange line) and the current temperature (light orange field). The program name, total time, current temperature, and remaining time are also displayed.

Adding extra time to the active program:

1. Press the power button.

2. Set extra time by rubbing the rotation pad.

3. Select the arrow pointing right to save the setting.

4. Press OK. The extra time will be added to the last baking step.

Interrupting a program:

• To interrupt temporarily: Press START/PAUSE. Press START/PAUSE again to resume.

• To interrupt definitively: Press STOP/CANCEL, select “yes”, and press OK.

Power down:

If no program is active and no key is touched within the next 60 minutes the unit will switch-off automatically. Press ON/OFF for some seconds to re-start the unit. This option can be both switched-off or adjusted by a service engineer.

This function allows you to automatically start a program on a pre-determined date and time. To enable this function, the “timer function” in the Manager menu must be set to “YES”.

1. Select the recipe “timer:*off*”.

2. Press OK.

3. Use the arrows to change the setting “timer function” from “OFF” to “ON”.

4. Press OK twice.

5. Use the arrows to select the desired program, and press OK.

6. Select “Set time” and press OK.

7. Set the desired time using the rotation pad. By pressing OK you switch from hours to minutes, and consequently to “save”. Press OK to save the time setting.

8. Select “Set date”.

9. Select the desired date using the right and left arrow.

10. Select “store” to save the timer settings, and to quit the menu.

Once the timer has been set, the top-left of the display will show a flashing clock-sign.

The settings of the unit can be changed by using the control panel. There are three kinds of settings: Information, Manager, and Service.

Information Menu:

1. Activate the settings menu (right selection button).

2. Select “information”.

3. Press OK.

The screen shows, for a predefined time, an overview with some pre-programmed settings.

Manager Menu:

The Manager menu is used to set the parameters.

1. Activate the settings menu (right selection button).

2. Select “manager”.

3. Press OK.

If a pin code has been set:

1. Use the rotation pad to enter the pin code.

2. Press OK or the right arrow to enter the next number.

3. Press OK twice.

Setting	Function and values
Change pin code	Setting the pin code for access to the Manager Menu. This pin code can also be used for access to the Program Menu. • 0000 – 9999
Save recipes	• to save recipes on an USB stick
Load recipes	• to load recipes from an USB stick
Load recipes messages	• to load recipes messages from an USB stick
Light	• ON – OFF
Temperature	• °C – °F
Volume Unit	• Litre – Gallon
Set time	Setting the current time
Set date	Setting the current date
Time format	• 24h – AM/PM
Date format	• D/M/Y – M/D/Y
Alarm signal	• YES – NO
Pre heat mode	• NO: never a pre heating • 1X: pre heating ONCE, after switching on the unit. • YES: always pre heating
Pre heat delta	Correction on the pre-heat temperature based upon the operation temperature. • -50°C(-90°F) up to +50°C(+90°F)
Autom. open door	The door can be opened automatically at the end of the process. The door is opened automatically after a delay with the ‘timed’ setting. The time between the end signal and automatic opening can be set to 3 seconds in the service menu. • no – timed – yes
Open for cooling	This parameter indicates whether the oven door can be opened in the following situations: – During cooling for the cleaning program. – When a program is started and the temperature in the oven is above the set temperature. – When the oven has been switched off and the temperature in the oven is above 80°C. • no – yes
Auto recipe start	• NO – YES
Buzzer set	• Beep 1 – 5
Key beep	• ON – OFF
Water capacity	• 50 – 30000, “—“ (Litre) / 100 – 7925, “—“ (Gallon)
Lime filter	Indicates the remaining capacity of the lime filter in percentages.
Lime filter replaced	Resets the capacity indicator of the calcium filter to 100%.
Clear errors	Clear errors.

1. Activate the program menu (middle selection button). If a pin code is set, enter it.

2. Select “add program” and press OK.

Enter the program name:

1. Enter the first character by using the rotation pad. The name can consist of letters “A – Z”, numbers “0 – 9”, and character “-” or “blank”. A name cannot have more than 11 characters, including blanks.

2. Press OK or the right arrow to go to the next position.

3. Repeat steps 1 and 2 for the letter/number of the name, if needed.

4. Select the next position with the right arrow.

5. Press OK twice to store the name and to proceed.

6. Select “next”.

7. Press OK.

After entering the program name, a table appears to program up to 9 baking steps.

Setting the time duration:

1. Select the time duration of the first cooking step (top-left cell).

2. Press OK to open the cell. The cell background turns orange.

3. Set the time duration of the step (1-240 minutes) using the rotation pad.

4. Choose “-” to skip the step. The first baking step can be set as the pre-heat step by skipping the time setting or entering “-“.

5. Press OK to close the cell.

Setting the temperature:

6. Use the right arrow to select the cell in the second column.

7. Press OK to open the cell.

8. Set the temperature using the rotation pad.

9. Press OK to close the cell.

Set the fan speed:

10. Move the arrow to the right to select the cell in the third column.

11. Press OK.

12. Set the fan speed (off / S / 1 / 2 / 3 / 4 / 5) using the turning knob. In position S the fans run very slowly, and in position 5 the fans run at full capacity. If fan speed is ‘off’, temperature cannot be higher than 0°C. If fan speed is ‘S’, temperature cannot be higher than 150°C.

13. Press OK to close the cell and save the setting.

Set the steam input:

14. Choose the cell in the fourth column.

15. Press OK.

16. Set the steam mode (0, 1 or 2) using the turning knob:
• 0 = Set number of pulses at the beginning of a baking step with a 3 second interval.
• 1 = Set number of pulses per minute.
• 2 = Same as steam mode 1, but the first pulse takes extra-long.

17. Press OK to close the cell.

18. Choose the cell for steam pulses (fifth column).

19. Press OK.

20. Set the number of steam pulses (- = no steam).

21. Press OK to close the cell.

Set the position of the de-aeration valve:

22. Choose the cell in the sixth column.

23. Press OK.

24. Set the valve position:
• closed = valve is closed while the step is being gone through
• open = valve is open while the step is being gone through
• 5 = valve is closed while the step is being gone through but opens during the last 5 minutes

25. Press OK to close the cell and save the setting.

Next cooking steps:

26. Select the first cell of the subsequent baking step and repeat the steps above to add another baking step.

Keeping warm (HOLD):

Steps 2 – 9 can be set to keep the products warm. Skip setting the time duration, or enter “-“. If setting the temperature, the time duration will automatically be set to HOLD. A “keeping warm” step lasts infinitely and it keeps the unit at the desired temperature. A warming step is only performed when this is the last step of the program.

Saving the program:

1. Select “saving program”.

2. Press OK.

First, activate the program menu (middle selection button). If a pin code is set, enter it.

Edit Programs:

1. Select “Edit program” and press OK.

2. Select the required program and press OK.

3. You can edit the program name or the cooking steps following the same procedure as adding a new program.

4. After editing, select “save program” and press OK.

Deleting Programs:

1. Select “delete program” and press OK.

2. Select the program you wish to delete and press OK.

3. Check that the program name matches. Select “yes” to confirm deletion, then press OK. Deleting a program cannot be undone.

Testing Programs:

In test-mode the program runs normally, but settings can be changed during the process. Changes made will be stored and will be active the next time the program is executed.

1. Select “test program” and press OK.

2. Select the program and press START/PAUSE or OK.

3. During the process, you can press OK, apply changes, and select “save program” to store them.

Sorting Programs:

This function allows you to sort programs alphabetically.

1. Select “sorting alphabetically” and press OK.

2. Use arrows to select “yes” and press OK.

For hygiene matters and optimum state of your unit, it is advised to maintain a fixed daily cleaning schedule. Appliance must be disconnected from the power supply during cleaning or maintenance.

Item	Action	Frequency
Interior	• Clean, see section 8.2.	Daily
Exterior	• Clean the exterior using little water, cleaning agent, a soft brush or a sponge. • Dry the exterior with a cloth. • Use Stainless Steel cleaning spray to remove stains, and restoring the gloss.	Weekly
Baking chamber	• Clean the guide strips (girders) on both sides on which the baking trays and/or racks are supported. • Also remove the two vertical girder holders in the left and right front of the oven. Lift these up slightly and move them inward. • Clean the guide strips and girder holders with hot water and Fri-Jado clean. • Put back all parts. Be sure that the height distribution is correct; see section 3.3. • Put back the baking trays and/or the racks.	Weekly
Glass panes	• Open the outer door. • Open the inner door. • Clean the glass panes with warm soapy water or grill cleaner.	Weekly
Drainage	• Clean the drainage using the hole brush. To do this the grate has to be lifted and the drainage brushed up to end of the ball valve.	Monthly
Drip tray	• Rinse the fixed drip trays under the door opening with a few litres of hot water. This will prevent the residual water drainage from getting clogged.	Monthly
Rear panel	• Clean, see section 8.3.	Monthly

The unit can be cleaned best shortly after use, when it is still lukewarm. The best cleaning can be achieved by using special oven- or grill cleaner.

WARNING: Remove baking trays and/or racks before starting the automatic cleaning program! Be sure that the unit is connected to the water supply. Preferably use no other cleaning agent than “Fri-Jado Clean”. Prepare the cleaning agent in the proper proportions; see the package.

1. Remove baking trays and/or racks from the oven.

2. Clean the racks and/or rack with hot water to which a suitable cleaning agent has been added. Preferably use Fri-Jado Clean, except with aluminium baking trays.

3. Remove the soap residues from the racks and the baking trays with sufficient hot water.

4. Sweep crumbs, seeds and other residual from the oven.

5. Switch on the oven and press the selection key ‘operate’.

6. Select the program ‘clean’.

7. Press OK. The unit will preheat or cool down back to 50°C.

8. Wait for the message ‘Add Cleaner’.

9. Open the door with the door knob and spray the entire oven including the inside of the window with a generous amount of Fri-Jado Clean.

10. Close the door.

11. Press OK.

The equipment will now clean itself completely independently. A cleaning program will take approximately 45 minutes. The oven will switch off automatically after completion of the program.

WARNING: Take the power plug from the socket prior to applying maintenance. Avoid bumping against the fan blades to prevent imbalance.

1. Remove the two nuts at the top using the key provided with your oven and keep them carefully.

2. Pull the rear wall a bit forwards and lift it.

3. Remove the rear wall from the oven.

4. Clean the rear wall with hot water and Fri-Jado clean. In case of heavy contamination, spray with Fri-Jado Clean, let it soak and rinse thoroughly.

5. Remove dirt from the bottom of the oven and from the now visible inner rear panel with a soft brush.

6. Replace the rear wall. When placing back the rear wall, be sure that the two pins on the bottom of the oven fall into the holes in the lower edge of the rear wall.

Several parts of your rotisserie may have a non-stick coating surface. Abrasion and caustic chemicals reduce the life of the coating. With proper care, the non-stick coating surface should provide a long life of easy-to-clean service.

DO NOT do the following:

• Do not use scouring pads, steel wool, Scotch-Brite pads, plastic wash pads, or other abrasive cleaning aids.

• Do not use sharp instruments such as knives, forks, scrapers, or metal objects of any kind.

• Do not use oven cleaners.

• CAUTION: The chemical components of some sanitizers can attack the non-stick surface if the sanitizer is not diluted to its recommended strength causing the coating to peel.

• Do not attempt to burn-off or bake-off surface contamination.

• Do not operate more than eight hours without cleaning.

Cleaning of Non-stick Coated Surfaces (Routine Cleaning):

1. Clean at the end of each cook cycle.

2. Allow surfaces to cool before cleaning.

3. Mix a mild dish washing soap in warm water and use a soft cloth or sponge to remove grease and food residue immediately after the coated component has cooled.

4. Rinse with clean water and let dry.

5. Wipe a light vegetable oil into the surface to condition the surface. Do not use vegetable oil cooking spray.

How to Clean Severe Build-up on Non-stick Coated Surfaces:

Do not use this procedure for routine cleaning. If severe build-up is a regular problem, cleaning schedules should be re-evaluated.

1. Mix the following solution:

• 3 tablespoons of bleach

• 1 tablespoon liquid dish washing detergent

• 1 cup of water

2. Use a sponge or a cloth to apply solution to affected areas. “Plastic” wash pads designed for use on non-stick cookware may be necessary for severe build-up, but never use steel pads.

3. Thoroughly rinse with clean water and let dry.

4. Condition with vegetable oil.

Before you contact your supplier/dealer in case of a malfunction, there are some items you can check yourself: Is the power supply working properly? Check fuses and differential switch. Has the timer clock been properly set?

Item	Malfunction	Possible action
Element	One or more heating elements become red	• Remove the plug from the socket. • Have the fault corrected.
Fan	Fan not spinning	• Remove the plug from the socket. • Open the door. • Remove fan plate (see section 8.3) and check what’s blocking the fan blade.
Fan Oven	All fans do not function The oven does not heat up	• Open and close the door. • Open and close door. • Check fuses and/or the differential switch.
Oven	Product is not getting done equally	• Try a lower baking temperature. • Check fuses and/or the differential switch.
Steam	No steam injection	• Check the water supply
Door	Does not open	• Press the door knob. • Check the fuses and the differential switch. • Open manually, see section 9.2.
Door	Does not close	• Place the oven in a horizontal position such, that the closing pins fall into the door locks.
Mains cord	Damaged	• Replace, see section 9.1. If the mains cord is damaged, it must be replaced by the manufacturer, his service agent or a similarly qualified person in order to avoid hazards.

WARNING: Remove the plug from the wall socket.

In case of a power failure or a defective door lock the oven door can always be opened manually. There are two unlocking pins on the top of the oven for this purpose.

For an oven with an exhaust hood first carry out point 1:

1. Slide the filter upward and move it toward you. The filter now comes loose from the exhaust hood. In the front of the exhaust hood you can see the unlocking pins.

2. Pull both unlocking pins upward simultaneously. Now the door opens.

Consult the identification plate to get the proper specifications of the unit. The electrical data may vary from country to country.

Model	BS 3-i	BS 5-i	BS 8-i	BS 10-i
Dimensions
– Width	910 mm	910 mm	910 mm	910 mm
– Depth	740 mm	740 mm	740 mm	740 mm
– Height	650 mm	850 mm	1150 mm	1350 mm
Weight
– Net	121 kg	154 kg	204 kg	235 kg
Maximum ambient temperature	35 °C	35 °C	35 °C	35 °C
Sound pressure	< 70 dB(A)	< 70 dB(A)	< 70 dB(A)	< 70 dB(A)
Electrical installation
– Voltage	3N~400/230 V	3N~400/230 V	3N~400/230 V	3N~400/230 V
– Frequency	50/60 Hz	50/60 Hz	50/60 Hz	50/60 Hz
– Max. nom. current	15 A	18.7A	28 A	35 A
Plug	CEE-form 16 A	CEE-form 32 A	CEE-form 32 A	CEE-form 63 A
Length of power cable approx.	3 m	3 m	3 m	3 m
Fans	2	4	6	8
Water connection Aerated	¾ inch	¾ inch	¾ inch	¾ inch
Drain, open connection min.	35mm	35mm	35mm	35mm

The following accessories are available:

• Stainless steel exhaust hood

• Stainless steel exhaust hood with integrated condenser

• Standard base

• Base in matching design

• Water filter system built into the base (not in standard base)

• Baking tray 40×60

• Rack 40×60

• Oven gloves

• Oven gloves, long

• FIPS Software