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What are the main features of the OMEGA OMB-DAQ-2416-4AO?

The OMEGA OMB-DAQ-2416-4AO is a multifunction measurement and control board designed for the USB bus. Its key features include:

Analog Inputs: A full-speed, multiplexed 24-bit measurement system providing up to 16 differential and up to 32 single-ended (SE) analog inputs. It offers software-selectable input ranges from ±0.078 V to ±20 V.

Input Isolation: Provides a minimum of 500 VDC input isolation between field wiring and the USB interface to protect your computer.

Thermocouple Inputs: Up to 16 analog inputs can be configured as differential thermocouple (TC) inputs, with built-in cold-junction compensation and open thermocouple detection.

Expandability: You can add up to 32 single-ended or 16 differential channels by connecting an OMB-AI-EXP32 expansion module.

Analog Outputs: Four 16-bit analog output channels with an update rate of up to 1102 S/s and an output range of ±10 V.

Digital I/O and Counters: The device has eight high-speed digital I/O lines and two 32-bit counters. DIO channels can be expanded up to 24 by connecting an OMB-AI-EXP32 expansion module.

Connectivity: Six banks of removable screw-terminal blocks provide connectivity for analog inputs, digital I/O, counter/timer channels, and analog outputs.


What components are included with the OMEGA OMB-DAQ-2416-4AO shipment?

When you unpack your OMEGA OMB-DAQ-2416-4AO, you should verify that the following components are included:

Hardware:

• OMEGA OMB-DAQ-2416-4AO module

• USB cable (2-meter length)

• OMB-DAQ-2416-ADAP (+5VDC, 10 Watt regulated power supply)


What precautions should be taken when unpacking the OMEGA OMB-DAQ-2416-4AO?

As with any electronic device, you should take care while handling the OMEGA OMB-DAQ-2416-4AO to avoid damage from static electricity. Before removing the device from its packaging, ground yourself using a wrist strap or by simply touching the computer chassis or another grounded object to eliminate any stored static charge.


How do I install the hardware for the OMEGA OMB-DAQ-2416-4AO?

To connect the OMEGA OMB-DAQ-2416-4AO to your system, turn your computer on, and then follow these steps:

1. Connect the OMB-DAQ-2416-ADAP power supply to the device’s external power connector, and plug the other end into a power outlet.

2. Connect the USB cable to the device’s USB connector and to a USB port on your computer. A USB 2.0 port is recommended.

When you connect the device for the first time, a “Found New Hardware” message will open as it is detected. When the message closes, the installation is complete. The power LED will blink during initialization and then remain solid if properly detected.

Caution: Do not disconnect any device from the USB bus while the computer is communicating with the OMEGA OMB-DAQ-2416-4AO, or you may lose data and/or your ability to communicate with the device.


How do I connect the OMEGA OMB-DAQ-2416-4AO to an OMB-AI-EXP32 expansion module?

Use the 37-pin expansion connector to connect the OMEGA OMB-DAQ-2416-4AO to an OMB-AI-EXP32 expansion module. To connect the two devices directly to each other, follow these steps:

1. Disconnect the USB cable from the OMEGA OMB-DAQ-2416-4AO.

2. Remove the external power cable from the OMEGA OMB-DAQ-2416-4AO.

3. Connect the two devices together by inserting the OMB-AI-EXP32’s DSUB37 connector into the DSUB37 connector on the OMEGA OMB-DAQ-2416-4AO.

4. Turn the connected modules over and secure the connection by screwing the connection plate to both modules.

5. Connect the external power supply to the OMEGA OMB-DAQ-2416-4AO’s external power connector, and plug the other end into an AC outlet.

6. Connect the USB cable from the OMEGA OMB-DAQ-2416-4AO to the host computer’s USB port.

Connect to a USB 2.0 high-speed hub to achieve the highest transfer rate (480 Mbps). When connected to a USB 1.1 full-speed port, the transfer rate is limited to 12 Mbps.


What are the safety precautions for making I/O connections to the OMEGA OMB-DAQ-2416-4AO?

Caution: Turn off power to all devices connected to the system before making connections. Electrical shock or damage to equipment can result even under low-voltage conditions.

Caution: Always handle components carefully, and never touch connector terminals or circuit components unless you are following ESD guidelines in an appropriate ESD-controlled area. These guidelines include using properly-grounded mats and wrist straps, ESD bags and cartons, and related procedures.

Avoid touching board surfaces and onboard components. Only handle boards by their edges. Make sure the OMEGA OMB-DAQ-2416-4AO does not come into contact with foreign elements such as oils, water, and industrial particulate.

The discharge of static electricity can damage some electronic components. Semiconductor devices are especially susceptible to ESD damage.


What are the guidelines for making differential connections to the OMEGA OMB-DAQ-2416-4AO?

Follow these guidelines for differential connections:

• When connecting differential voltage inputs to a “floating” voltage source, ensure there is a DC return path from each voltage input to ground. You can create this path by connecting a resistor of approximately 100 kΩ from each input to a GND pin (pins 18, 36, 39, 42, 44, 46, 66, 81, 84).

• Leave any unused input channels either floating or tied to GND pins.

• Keep source impedances as small as possible to avoid settling time and accuracy errors.

• When configuring thermocouple sensors, keep any stray capacitance as small as possible relative to GND to avoid settling time and accuracy errors. For thermocouple channels, do not provide an external return path to ground, as this is done internally.


What do the LED indicators on the OMEGA OMB-DAQ-2416-4AO mean?

When the OMEGA OMB-DAQ-2416-4AO is connected to a computer, in its normal idle state both LEDs are lit solid green.

Power LED (Top LED):

• The Power LED blinks when you plug in the power supply and continues to blink while the device initializes. If it continues blinking for more than ½ second, there is a problem with the device and you should cycle the power.

• If an application issues a “blink LED” command, the Power LED will blink a few times.

Activity LED (Bottom LED):

• The Activity LED blinks rapidly when both the USB and external power cables are plugged in. It continues blinking rapidly while connecting to the computer, and then turns solid.

• Whenever the device receives a USB command, the Activity LED blinks off and then returns to solid green.

• When an analog in or analog out scan is running, the Activity LED blinks continuously.


How do I connect thermocouple inputs to the OMEGA OMB-DAQ-2416-4AO?

You can make up to 16 high-resolution differential thermocouple measurements with the OMEGA OMB-DAQ-2416-4AO. Built-in cold-junction sensors are provided for each of the screw-terminal blocks.

• Do not connect thermocouples as single-ended, as this can cause false readings.

• You do not need to use ground-referencing resistors because the analog front-end circuit level-shifts the thermocouple’s output into the common-mode input range of the A/D.

• When configuring thermocouple sensors, keep any stray capacitance as small as possible relative to GND (pins 18, 36, 39, 42, 44, 46, 66, 81, 84) to avoid settling time and accuracy errors.

The device provides open thermocouple detection (OTD), electrostatic discharge (ESD) protection, and cold junction compensation (CJC) for accurate temperature readings.


How do I configure the internal pull-up/pull-down capability for the digital I/O on the OMEGA OMB-DAQ-2416-4AO?

Each of the eight DIO bits has a 47 kΩ pull-up/pull-down resistor. By default, all pins are pulled up to +5V. To configure these bits for the 0V pull-down option, you need to open the case and access the three-pin jumper labeled JP1.

1. Turn over the OMEGA OMB-DAQ-2416-4AO and rest it on its top on a flat, stable surface.

2. Remove the five screws from the bottom of the module.

3. Holding both the top and bottom sections of the module, turn it back over, rest it on the surface, and carefully remove the top portion of the case.

4. To pull the digital pins down to ground (0V), place the shorting block across pins 2 and 3 of JP1. To pull the digital pins up to +5V (default), place the shorting block across pins 1 and 2.


What should I know when using external pull-up resistors with the digital I/O on the OMEGA OMB-DAQ-2416-4AO?

You can place an external pull-up resistor on any of the DIO bits, which allows you to pull the DIO bit up to a voltage that exceeds the internal +5 V pull-up voltage.

When using external pull-up resistors, be aware of the following:

• You should either remove the internal JP1 jumper, or store it by attaching it to only one of the three pins.

• When using external pull-up resistors, the internal resistors cause slight impedance shifts to digital lines in the “on” state as the number of lines in the “off” state changes.


How can I calibrate the OMEGA OMB-DAQ-2416-4AO?

The OMEGA OMB-DAQ-2416-4AO is initially calibrated using an NIST-traceable method. A correction factor for each AIN and AOUT range is stored in non-volatile memory. Allow a 45-minute warm-up period before performing any calibration.

Factory Calibration

You can return the device for a new factory calibration and certificate.

Self Calibration

Use the InstaCal software to calibrate the device whenever the ambient temperature changes by more than ±10 °C from the last self-calibration.

• This procedure can be performed with thermocouple and voltage inputs connected to the input terminal blocks.

• To calibrate the AOUT circuits, disconnect the analog outputs at the terminal block pins to ensure optimum calibration results.


What are the general analog input specifications for the OMEGA OMB-DAQ-2416-4AO?

Table 1. General analog input specifications
Parameter Conditions Specification
A/D converter type ADS1256, 24-bit Sigma Delta
A/D data rates 3750 samples per second (S/s), 2000 S/s, 1000 S/s, 500 S/s, 100 S/s, 60 S/s, 50 S/s, 25 S/s, 10 S/s, 5 S/s, 2.5 S/s
Throughput • Single channel: 2.5 Hz to 1102.94 Hz, software selectable
• Multiple channels: 0.16 Hz to 1102.94 Hz, software selectable
Number of channels Up to 32 channels individually software-configurable as single-ended or differential. Thermocouples require differential mode. For each channel configured as differential, you essentially lose one single-ended channel. You can add channels by connecting to an OMB-AI-EXP32.
Input isolation 500 VDC minimum between field wiring and USB interface
Channel configurations Temperature sensor input, s/w programmable to match sensor type
Input voltage range Thermocouple mode Voltage input ±0.078125 V
Voltage mode (Note 1) ±20 V, ±10 V, ±5 V, ±2.5 V, ±1.25 V, ±0.625 V, ±0.3125 V, ±0.15625 V, ±0.078125 V, software-configurable
Absolute maximum input voltage CxH-CxL relative to GND • ±30 V maximum (power on)
• ±10 V maximum (power off)
Input impedance • 2 GΩ (power on)
• 390Ω (power off)
Input leakage current ±10.6 nA
Input voltage >±30 V (power on/off) ±1 μA maximum
Input capacitance 590 pF
Maximum working voltage (signal + common mode) Voltage mode: ±20 V range ±20.01 V maximum
Voltage mode: all other voltage input ranges ±10.25 V maximum
Common mode rejection ratio (Note 1) Thermocouple mode, (fIN = 60 Hz) 110 dB
Voltage mode, (fIN = 60 Hz, all input ranges) 90 dB
ADC resolution 24 bits
Crosstalk Adjacent channels 100 dB
Input coupling DC
Channel gain queue Up to 64 elements Software-configurable channel and range
Warm-up time 45 minutes minimum
Open thermocouple detect Automatically enabled when the channel is configured for a thermocouple sensor.

What are the analog voltage output specifications for the OMEGA OMB-DAQ-2416-4AO?

Table 20. Analog voltage output specifications
Parameter Conditions Specifications
Digital-to-analog converter DAC8555
Number of channels 4
Resolution 16 bits
Output ranges Calibrated ±10 V
Uncalibrated ±10.05 V, software configurable
Output transient Host PC is reset, powered on, suspended or a reset command is issued to device (Note 6) Duration: 2 s
Amplitude: 2 V p-p
Initial power on Duration: 50 ms
Amplitude: 5 V peak
Differential non-linearity ±0.25 LSB typical
±1 LSB maximum
Output current VDACx pins ±3.5 mA maximum
Output short-circuit protection VDACx connected to AGND Unlimited duration
Output coupling DC
VDACx readback Each VDACx output can be independently measured by the onboard A/D converter. Software selectable
Power on and reset state DACs cleared to zero-scale: 0 V, ±50 mV
Output noise 30 µVrms
Settling time To rated accuracy, 10 V step 45 µs
Slew rate 1.0 V/µs
Throughput Single-channel 1000 S/s maximum, system-dependent
Multi-channel 1000 S/s / #ch maximum, system-dependent

What are the digital input specifications for the OMEGA OMB-DAQ-2416-4AO?

Table 25. Digital input specifications
Number of I/O 8 channels
Configuration Each DIO bit can be independently read from (DIN) or written to (DOUT). The DIN bits can be read at any time whether the DOUT is active or tri-stated.
Input voltage range 0 to +15 V
Input type CMOS (Schmitt trigger)
Input characteristics 47 kΩ pull-up/pull-down resistor, 28 kΩ series resistor
Maximum input voltage range 0 to +20 V maximum (power on/off, relative to DGND pins 93 and 94)
Pull-up/pull-down configuration All pins pulled up to +5 V via individual 47 kΩ resistors (the JP1 shorting block default position is pins 1 and 2). Pull down capability is available by placing the JP1 shorting block across pins 2 and 3.
Transfer rate (software paced) 500 port reads or single bit reads per second typical.
Input high voltage 1.3 V minimum, 2.2 V maximum
Input low voltage 1.5 V maximum, 0.6 V minimum
Schmitt trigger hysteresis 0.4 V minimum, 1.2 V maximum
Note 2: DGND pins (pins 93, 94) are recommended for use with digital input and digital output pins. The DGND and GND pins are common and are isolated from earth ground.

What are the digital output specifications for the OMEGA OMB-DAQ-2416-4AO?

Table 26. Digital output specifications
Number of I/O 8 channels
Configuration Each DIO bit can be independently read from (DIN) or written to (DOUT). The DIN bits may be read at any time whether the DOUT is active or tri-stated.
Output characteristics 47 kΩ pull-up, open drain (DMOS transistor)
Pull-up configuration All pins pulled up to +5 V via individual 47 kΩ resistors (the JP1 shorting block default position is pins 1 and 2).
Transfer rate (software paced) Digital output – 500 port writes or single-bit writes per second typical.
Output voltage range 0 to +5 V (no external pull up resistor, internal 47 kΩ pull-up resistors connected to +5 V by default)
0 to +15 V maximum (Note 5)
Drain to source breakdown voltage +50 V minimum
Off state leakage current (Note 6) 0.1 µA
Sink current capability • 150 mA maximum (continuous) per output pin
• 150 mA maximum (continuous) for all eight channels
DMOS transistor on-resistance (drain to source) 4 Ω
Note 3: Each DMOS transistor’s source pin is internally connected to GND.
Note 4: DGND pins (pins 93, 94) are recommended for use with digital input and digital output pins. The DGND and GND pins are common and are isolated from earth ground.

What are the counter specifications for the OMEGA OMB-DAQ-2416-4AO?

Table 27. CTR specifications
Parameter Conditions Specification
Pin name CTR0, CTR1
Number of channels 2 channels
Resolution 32-bits
Counter type Event counter
Input type Schmitt trigger, rising edge triggered
Input source CTR0 (pin 43)
CTR1 (pin 45)
Counter read/writes rates (software paced) Counter read System dependent, 500 reads per second.
Counter write System dependent, 500 writes per second.
Input characteristics Each CTRx input pin 562 KΩ pull-up resistor to +5 V, 10 KΩ series resistor
Input voltage range +15 V maximum
Maximum input voltage range CTR0, CTR1 relative to GND and DGND (pins 18,36,39,42,44,46,66,81,84,93,94) +20 V maximum (power on/off)
Input high voltage 1.3 V minimum, 2.2 V maximum
Input low voltage 1.5 V maximum, 0.6 V minimum
Schmitt trigger hysteresis 0.4 V minimum, 1.2 V maximum
Input bandwidth (-3 dB) 1 MHz
Input capacitance 25 pF
Input leakage current ±120 nA
Input frequency 1 MHz, maximum
High pulse width 500 ns, minimum
Low pulse width 500 ns, minimum
Note 7: The DGND and GND pins (pins 18,36,39,42,44,46,66,81,84,93,94) are common and are isolated from earth ground.

What are the power and environmental specifications for the OMEGA OMB-DAQ-2416-4AO?

Power Specifications

Table 30. Power specifications
Parameter Conditions Specification
Supply current (Note 8) Quiescent current 340 mA
External power input (Note 9) +5 V, ±5%
External power supply OMB-DAQ-2416-ADAP (included) +5 VDC, 10 W, 5% regulation
Voltage supervisor limits 4.5 V > Vext or Vext > 5.5 V PWR LED = Off; (power fault)
4.5 V ≤ Vext ≤ 5.5 V PWR LED = On
+5 V user output voltage range Available at terminal block pin 35 4.9 V minimum to 5.1 V maximum
User +5V user output current Available at terminal block pin 35 10 mA maximum
Isolation Measurement system to PC 500 VDC minimum

Environmental Specifications

Table 33. Environmental specifications
Operating temperature range 0 to 50° C maximum
Storage temperature range -40 to 85° C maximum
Humidity 0 to 90% non-condensing maximum

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