MILWAUKEE M18 HOTSHOT 3841-20 (01) PDF DOCUMENT

WARNING: WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS. LEAD ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS OF THE UTMOST IMPORTANCE THAT YOU FOLLOW THE INSTRUCTIONS EACH TIME YOU USE (THE BOOSTER FUNCTION OF) THE POWER PACK.

To reduce risk of battery explosion, follow these instructions and those published by battery manufacturer and manufacturer of any equipment you intend to use in vicinity of the battery. Review cautionary marking on these products and on engine.

Risk of Explosion. This power tool has arcing or sparking parts which should not be exposed to flammable vapors. This power tool should be located at least 18″ (457 mm) above the floor when used in a repair facility.

WARNING: Do not use a battery pack or appliance that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.

Risk of Electric Shock and Risk of Fire. This power tool is not to be stored in a vehicle.

Risk of Electric Shock. Do not remove cover. No user serviceable parts inside. Refer servicing to qualified service personnel.

CAUTION: This power tool is intended to be stored indoors when not in use. This power tool shall not be stored or left outdoors when not in use.

This power tool is intended for temporary use outdoors. Do not expose to rain or wet conditions.

Do not attempt to jump start a damaged or frozen battery.

WARNING: Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

NEVER smoke or allow a spark or flame in vicinity of battery or engine.

Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or short-circuit battery or other electrical part that may cause explosion.

Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery can produce a short circuit current high enough to weld a ring or the like to metal, causing a severe burn.

Wear complete eye protection and clothing protection. Avoid touching eyes while working near battery.

If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at least 10 minutes and get medical attention immediately. Have plenty of fresh water and soap nearby.

Consider having someone close enough by to come to your aid when you work near a lead-acid battery.

Do not operate the power pack with a damaged cord or plug, or a damaged output cable.

Do not jump start a battery if you do not know its voltage or chemistry.

Product may emit electromagnetic fields, and could affect pacemakers, defibrillators, and other medical devices.

Suitable for use in repair facilities.

Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a replacement.

*Refer to M18™ battery manual for acceptable battery operating temperatures.

†All MILWAUKEE M18™ battery packs are UL Listed.

Removing/Inserting the Battery

To remove the battery, push in the release buttons and pull the battery pack away from the tool.

WARNING: Always remove the battery pack any time the tool is not in use. Store battery indoors.

To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.

This tool has buttons and a screen that displays the icons below. The icons change as needed during normal tool operation. If a setting is changed, the icon on the screen will be updated.

Before using the tool, read the vehicle operator’s manual. Read all warnings and cautions regarding jump-starting a vehicle.

1. Ensure the vehicle is off and turn off all vehicle accessories (headlights, radio, air conditioning, etc) before continuing.

2. To turn on the jump starter, press the power button. NOTE: If the clamps are not connected to the battery when the tool is powered on, the clamps icon will flash on the display screen. If the clamps are connected, but, for example, the red clamp is connected to the black battery terminal or vice versa, then the reverse polarity warning icon will show along with the clamps icon.

3. Press Charge Capacitor Button to begin charging. Once charging is complete the charge LED will turn solid and the display screen will show 100%. The start engine LED will begin flashing.

4. To attach clamps, connect the (red) clamp to the (+) positive battery terminal. Next, connect the (black) clamp to the (-) negative battery terminal.

5. Press the Start Engine Button on the jump starter. The Start Engine Timer will start to count down, start the vehicle within the time limit. Turn the vehicle key to the on position or press the ignition button in the vehicle.

6. To turn off the jump starter, press the power button.

7. To remove, disconnect the black clamp from the black (-) negative battery terminal first, then remove the red clamp from the red (+) positive battery terminal.

8. Secure clamps onto storage posts (positive clamp to positive post, negative clamp to negative post).

NOTE: Refer to the vehicle operator’s manual or seek automotive professionals for assistance. Repeated jump starting could cause damage to the vehicle and/or vehicle battery. If the engine fails to start, ensure that the clamps are connected correctly and secured to the terminals.

WARNING: Spark prevention, and reverse polarity are disabled in override mode. This results in the clamps being live and creates the risk of fire, burns, and serious injury. Clamps must be installed properly before using this mode. If you are not confident in using this mode, DO NOT attempt, seek professionals for assistance.

This tool has an override function only for use in low vehicle battery voltage situations. Override mode is required when vehicle battery voltage is lower than 1.2 V. If the clamps are attached to a low voltage battery before entering override mode, the display will indicate it can not read the voltage “–“. Ensure clamps are connected properly to the positive and negative terminals before following the steps below.

1. Follow steps 1–4 in “Jump Starting in Standard Mode” section, then continue with the steps below.

2. Press and hold the start engine button on the jump starter, the override icon will illuminate. The timer will start to count down, start the vehicle within the time limit. Turn the vehicle key to the on position or press the engine ignition button in your vehicle.

3. To turn off the jump starter, press the power button.

4. To remove, disconnect the black clamp from the black (-) negative battery terminal first, then remove the red clamp from the red (+) positive battery terminal.

5. Secure clamps onto storage posts (positive clamp to positive post, negative clamp to negative post).

The chart below explains errors that could occur. Follow the instructions in the “Solution” column to solve the issue. If errors still occur and cannot be cleared by the “Solution” column, then return the tool, battery pack and charger to the nearest authorized service center.

MILWAUKEE Lithium-Ion battery packs are designed to operate in temperatures below freezing. When the battery pack is too cold, it may need to warm up before normal use. For best cold weather results, keep M18™ batteries fully charged and use an M18™ XC 5.0 Ah battery or higher. Depending on battery charge and temperature, an error may be displayed (see “Troubleshooting”).

WARNING: To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the battery pack, charger, or tool, except as provided in these instructions. Contact a MILWAUKEE service facility for all other repairs.

Maintaining Tool

Keep this tool, battery pack and charger in good repair by adopting a regular maintenance program. Inspect the tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condition that may affect the tool operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. Depending on use, periodically have an authorized service facility inspect and maintain the tool, battery, and charger to ensure proper performance. If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.

Cleaning

Clean dust and debris from any vents. Keep tool clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean, since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools.

Repairs

For repairs, return the tool, battery pack and charger to the nearest authorized service center.