MILWAUKEE M18 FPD (01) PDF MANUAL

MILWAUKEE M18 FPD (01) PDF SUMMARY:

What general safety measures should be followed when using power tools?

Keep the work area clean and well lit. Avoid operating power tools in explosive atmospheres. Keep children and bystanders away while operating a power tool. Power tool plugs must match the outlet and should never be modified. Avoid body contact with earthed or grounded surfaces. Do not expose power tools to rain or wet conditions. Never abuse the cord; keep it away from heat, oil, sharp edges, or moving parts. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Stay alert and use common sense when operating a power tools. Use personal protective equipment, including eye protection. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Remove any adjusting key or wrench before turning the power tool on. Do not overreach; maintain proper footing and balance at all times. Dress properly; do not wear loose clothing or jewelry, and keep hair and clothing away from moving parts. Ensure dust extraction and collection facilities are connected and properly used. Do not force the power tool; use the correct power tool for the application. Do not use the power tool if the switch does not turn it on and off. Disconnect the plug from the power source and/or remove the battery pack before making any adjustments, changing accessories, or storing power tools. Store idle power tools out of the reach of children and do not allow untrained persons to operate the power tool. Maintain power tools and accessories; check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. Keep cutting tools sharp and clean. Use the power tool, accessories, and tool bits in accordance with the instructions, taking into account the working conditions and the work to be performed. Keep handles and grasping surfaces dry, clean, and free from oil and grease.

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What are the specific safety rules for drills and impact drills?

Hold the power tool by insulated gripping surfaces when performing an operation where the cutting accessory may contact hidden wiring. Wear ear protectors when impact drilling. Use auxiliary handle(s), if supplied with the tool.

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What should I do before changing or removing accessories?

Always remove the battery pack before changing or removing accessories. Only use accessories specifically recommended for the tool, as others may be hazardous.

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What should I keep in mind when selecting drill or drive action (Cat. No. M18 FDD)?

To use the drilling mode, rotate the application selector collar until the drill symbol appears in line with the arrow. The number selected on the torque selector collar has no effect on the operation of the drill in drilling mode. To use the driving screws mode, rotate the application selector collar until the drive symbol appears in line with the arrow. Then rotate the torque selector collar until the desired clutch setting appears in line with the arrow.

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How does the adjustable clutch work?

When properly adjusted, the adjustable clutch will slip at a preset torque to prevent driving the screw too deep into different materials and to prevent damage to the screw or tool.

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How do I insert/remove the battery?

To remove the battery, push in the release buttons and pull the battery pack away from the tool. To insert the battery, slide the pack into the body of the tool, ensuring it latches securely into place.

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How to install bits?

Always remove the battery before inserting or removing bits. Select the proper style and size bit for the job. The tool is equipped with a spindle lock. The chuck can be tightened with one hand, creating higher grip strengths on the bit.

1. To open the chuck jaws, turn the sleeve in the counterclockwise direction.

   • When using drill bits, allow the bit to strike the bottom of the chuck. Center the bit in the chuck jaws and lift it about 1.6 mm off of the bottom.
   • When using screwdriver bits, insert the bit far enough for the chuck jaws to grip the hex of the bit.

2. To close the chuck jaws, turn the sleeve in the clockwise direction. The bit is secure when the chuck makes a ratcheting sound and the sleeve cannot be rotated any further.

3. To remove the bit, turn the sleeve in the counter-clockwise direction.

Note: A ratcheting sound may be heard when the chuck is opened or closed. This noise is part of the locking feature and does not indicate a problem with the chuck’s operation.

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How do I install/remove the side handle?

1. To install the side handle, loosen the side handle grip until the hooks are far enough apart to fit into the slots on the gear case ring. Position the side handle on the top, pointing to the left or right. Tighten the side handle grip until it is secure.
2. To remove the side handle, loosen the side handle grip until the side handle can be removed. Reposition and tighten securely.

Warning: Always use a side handle when using this tool. Always brace or hold securely. Ensure the side handle is tightened securely before each use.

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How do I select the speed?

The speed selector is on top of the motor housing. Allow the tool to come to a complete stop before changing speeds.

1. For Low speed, push the speed selector to display “1”.
2. For High speed, push the speed selector to display “2”.

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How do I start, stop, and control speed?

1. To start the tool, grasp the handles firmly and pull the trigger.

   • Note: An LED is turned on when the trigger is pulled.

2. To vary the speed, increase or decrease the pressure on the trigger. The further the trigger is pulled, the greater the speed.

3. To stop the tool, release the trigger. Make sure the bit comes to a complete stop before laying the tool down.

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How do I use the control switch?

The control switch may be set to three positions: forward, reverse, and lock. Due to a lockout mechanism, the control switch can only be adjusted when the ON/OFF switch is not pressed. Always allow the motor to come to a complete stop before using the control switch.

• For forward (clockwise) rotation, push in the control switch from the right side of the tool. Check the direction of rotation before use.
• For reverse (counter-clockwise) rotation, push in the control switch from the left side of the tool. Check direction of rotation before use.
• To lock the trigger, push the control switch to the center position. The trigger will not work while the control switch is in the center locked position. Always lock the trigger or remove the battery pack before performing maintenance, changing accessories, storing the tool, and any time the tool is not in use.

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How do I select hammer, drill, or drive action (Cat. No. M18 FPD)?

1. To use the hammer-drilling mode, rotate the application selector collar until the hammer symbol appears in line with the arrow. Apply pressure to the bit to engage the hammering mechanism.

   • Note: The number selected on the torque selector collar has no effect on operation of the drill in hammer mode.

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What are some applications for drilling?

• Drilling in Wood, Composition Materials, and Plastic: Select the drill-only operating mode. Start the drill slowly, gradually increasing speed as you drill. Use wood augers or twist drill bits, and always use sharp bits. When using twist drill bits, pull the bit out of the hole frequently to clear chips from the bit flutes. To reduce the chance of splintering, back work with a piece of scrap wood. Select low speeds for plastics with a low melting point.
• Drilling in Metal: Select the drill-only operating mode. Use high-speed steel twist drills or hole saws. Use a center punch to start the hole. Lubricate drill bits with cutting oil when drilling in iron or steel. Use a coolant when drilling in nonferrous metals such as copper, brass, or aluminum. Back the material to prevent binding and distortion on breakthrough.
• Drilling in Masonry: Select the hammer drill operating mode. Use high-speed carbide-tipped bits. Drilling soft masonry materials such as cinder block requires little pressure; hard materials like concrete require more pressure. A smooth, even flow of dust indicates the proper drilling rate. Do not let the bit spin in the hole without cutting. Do not use water to settle dust or to cool the bit, as both actions will damage the carbide. When using carbide bits, do not use water to settle dust and do not attempt to drill through steel reinforcing rods because it will damage the carbide bits.
• Driving Screws and Nut Running: Drill a pilot hole when driving screws into thick or hard materials. Select the driving screws mode. Set the torque selector collar to the proper position and set the speed to low. Use the proper style and size screwdriver bit for the type of screw being used. With the screwdriver bit in the screw, place the tip of the screw on the workpiece and apply firm pressure before pulling the trigger. Screws can be removed by reversing the motor.
• Overloading: Continuous overloading may cause permanent damage to the tool or battery pack.

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What maintenance should I perform on the tool?

Keep the tool, battery pack, and charger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack, and charger to the store where the product was originally purchased or one of our authorized service centers for:

• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical operation

If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger, and battery pack to the store where the product was originally purchased or one of the authorized service centers for repairs.

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How do I clean the tool?

Clean dust and debris from charger and tool vents. Keep tool handles clean, dry, and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack, and charger, as certain cleaning agents and solvents are harmful to plastics and other insulated parts. These include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia, and household detergents containing ammonia. Never use flammable or combustible solvents around tools.