RYOBI YG601PV1 (01) PDF Document

Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. The floor must not be slippery from wax or dust.

Do not operate the RYOBI YG601PV1 air compressor in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating the air compressor. Distractions can cause you to lose control.

Operate the air compressor in an open area at least 18 inches away from any wall or object that could restrict the flow of fresh air to ventilation openings.

Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.

Don’t expose the air compressor to rain or wet conditions. Water entering an air compressor will increase the risk of electric shock.

Do not abuse the cord. Never use the cord to carry the air compressor or pull the plug from an outlet. Keep the cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

When operating an air compressor outside, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.

Eye protection which conforms to ANSI specifications and provides protection against flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and others in the work area when loading, operating, or servicing this product. Eye protection is required to guard against flying fasteners and debris, which could cause severe eye injury. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses that provide protection against flying particles both from the front and side. Always use eye protection which is marked to comply with ANSI Z87.1.

Additional safety protection may be required. The working area may include exposure to a noise level which can lead to hearing damage. The employer and user must ensure that any necessary hearing protection is provided and used. Some environments will require head protection equipment, which must be marked to comply with ANSI Z89.1.

Stay alert, watch what you are doing, and use common sense when operating the air compressor. Do not use the product while tired or under the influence of drugs, alcohol, or medication.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.

Do not overreach. Keep proper footing and balance at all times.

Use safety equipment. Always wear eye protection. A dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the air compressor in unexpected situations.

Do not exceed the pressure rating of any component in the system.

Protect material lines and air lines from damage or puncture. Keep the hose and power cord away from sharp objects, chemical spills, oil, solvents, and wet floors.

Check hoses for weak or worn condition before each use, making certain all connections are secure. Do not use if a defect is found. Purchase a new hose or notify an authorized service center for examination or repair.

Release all pressures within the system slowly. Dust and debris may be harmful.

Store idle air compressors out of the reach of children and other untrained persons. Air compressors are dangerous in the hands of untrained users.

Maintain air compressors with care. Follow maintenance instructions. Properly maintained products are easier to control.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the product’s operation. If damaged, have the air compressor serviced before using. Many accidents are caused by poorly maintained products.

Know your air compressor. Read the operator’s manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this product.

Drain tanks of moisture after each day’s use. If the unit will not be used for a while, it is best to leave the drain valve open until it is to be used. This will allow moisture to completely drain out and help prevent corrosion on the inside of tanks.

Risk of Fire or Explosion. Do not spray flammable liquid in a confined area. The spray area must be well-ventilated. Do not smoke while spraying or spray where spark or flame is present. Keep compressors as far from the spraying area as possible, at least 20 feet from the spraying area and all explosive vapors.

Risk of Bursting. Do not adjust the regulator to result in output pressure greater than the marked maximum pressure of the attachment. Do not use at a pressure greater than 150 psi.

If connected to a circuit protected by fuses, use time-delay fuses with this product.

To reduce the risk of electric shock, do not expose to rain. Store indoors.

Inspect tanks yearly for rust, pin holes, or other imperfections that could cause it to become unsafe. Never weld or drill holes in the air tanks.

Make sure the hose is free of obstructions or snags. Entangled or snarled hoses can cause loss of balance or footing and may become damaged.

Use the air compressor only for its intended use. Do not alter or modify the unit from the original design or function.

Always be aware that misuse and improper handling of this product can cause injury to yourself and others.

Never leave a tool unattended with the air hose attached.

Never point any air tool toward yourself or others.

Do not operate this air compressor if it does not contain a legible warning label.

Do not continue to use a tool or hose that leaks air or does not function properly.

Always disconnect the air supply and power supply before making adjustments, servicing a product, or when a product is not in use.

Do not attempt to pull or carry the air compressor by the hose.

Your tool may require more air consumption than this air compressor is capable of providing.

Always follow all safety rules recommended by the manufacturer of your air tool, in addition to all safety rules for the air compressor.

Never direct a jet of compressed air toward people or animals. Take care not to blow dust and dirt towards yourself or others.

Do not use this air compressor to spray chemicals. Your lungs can be damaged by inhaling toxic fumes. A respirator may be necessary in dusty environments or when spraying paint. Do not carry while painting.

Inspect product cords and hoses periodically and, if damaged, have them repaired at your nearest Authorized Service Center. Constantly stay aware of cord location.

Never use an electrical adaptor with this grounded plug.

Before further use of the air compressor or air tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center. Following this rule will reduce the risk of shock, fire, or serious injury.

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the product’s plug. Make sure your extension cord is in good condition. Use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Use the chart below to determine the minimum wire size required.

NOTE: The RYOBI YG601PV1 has an Ampere rating of 11 Amps. For a 25 ft cord, use at least 14 A.W.G. For a 50 ft cord, use at least 14 A.W.G. For a 100 ft cord, use at least 10 A.W.G. A cord exceeding 50 feet is not recommended. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

When working with the product outdoors, use an extension cord that is designed for outside use, indicated by the letters “W-A” or “W” on the cord’s jacket.

Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation. Check extension cords before each use. If damaged, replace immediately.

This product must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper installation of the grounding plug is liable to result in a risk of electric shock. When repair or replacement of the cord is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded. Repair or replace a damaged or worn cord immediately.

This product is for use on a nominal 120 V circuit and has a grounding plug. Only connect the product to an outlet having the same configuration as the plug. Do not use an adaptor with this product.

Air Tank Capacity: 6 gal.

Air Pressure: 150 psi max.

Air Delivery: 2.6 SCFM @ 90 psi

Gauges: 2 in. diameter

Input: 120 V, AC only, 60 Hz, 11 Amps

Air Filter: Porous element contained within a metal or plastic housing attached to the compressor cylinder head which removes impurities from the intake air of the compressor.

Air Tank: Cylindrical component which contains the compressed air.

Check Valve: Device that prevents compressed air from flowing back from the air tank to the compressor pump.

Cut-In Pressure: The low pressure at which the motor will automatically restart.

Cut-Off Pressure: The high pressure at which the motor will automatically shut off.

Electric Motor: Device which provides the rotational force necessary to operate the compressor pump.

NPT (National Pipe Thread): A seal thread tape must be used to provide a leak-free seal on pipe threaded connections.

On/Off Switch: Control which turns the air compressor on or off. The pressure switch will not automatically start and control the compressor unless the manual On/Off Switch is in the ON(I) position.

Overload Switch (Integral to Switch): Automatically shuts off the compressor if the temperature of the electric motor exceeds a predetermined limit.

Pressure Regulator Knob: Regulates the outgoing pressure from the air outlet to the tool. It is possible to increase or decrease the pressure at the outlet by adjusting this control knob.

Pressure Switch: Automatically controls the on/off cycling of the compressor. It stops the compressor when the cut-off pressure in the tank is reached and starts the compressor when the air pressure drops below the cut-in pressure.

PSI (Pounds Per Square Inch): Measurement of the pressure exerted by the force of the air. The actual psi is measured by a pressure gauge on the compressor.

Pump: Produces the compressed air with a reciprocating piston contained within the cylinder.

Regulator Pressure Gauge: Displays the current line pressure. Line pressure is adjusted by rotating the pressure regulator knob.

Safety Valve: Prevents air pressure in the air tank from rising over a predetermined limit.

SCFM (Standard Cubic Feet Per Minute) or CFM (Cubic Feet Per Minute): A unit of measure of air delivery.

Tank Pressure Gauge: Indicates the pressure in the air tank.

Air compressors are utilized in a variety of air system applications. Match hoses, connectors, air tools, and accessories to the capabilities of the air compressor.

You may use this product for the purposes listed below:

Operating some air-powered tools

Operating air accessories such as air nozzles and tire inflators

To Connect an Air Hose:

1. Make sure the air compressor is off and unplugged.

2. Rotate the pressure regulator knob fully in the counter-clockwise direction so that the outlet pressure is at zero (0) psi.

3. Attach an air hose with a 1/4 in. NPT quick-connect air fitting to the quick connect coupler (1/4 in.) on the air compressor. Make sure to push the air fitting fully into the coupler until the sleeve springs forward to lock in place.

4. To lessen the chance of the air compressor becoming unbalanced during use, route the air hose through the corresponding hose channel on the bottom of the unit, out the nearest side, then over to your worksite.

To Disconnect an Air Hose or Air Tool:

1. Confirm that the outlet pressure is at zero (0) psi.

2. When disconnecting a hose from the quick connect coupler, always firmly hold the fitting end of the hose.

3. Push back on the release sleeve on the 1/4 in. quick-connect coupler.

4. With a firm grip, pull out the quick-connect air fitting that is attached to the quick connect coupler.

Before first use, run the air compressor at zero (0) tank pressure with the drain valve fully open for 30 minutes.

With the air compressor plugged in, turn the on/off switch to the ON position to power the compressor on.

To turn the air compressor off, turn the on/off switch to the OFF position.

NOTE: When the compressor is in the ON position, it will automatically turn back on when the tank air pressure drops below the preset limit and shut off again when the desired pressure is reached.

1. Attach the air hose following the instructions in “Connecting/Disconnecting Air Hose”.

2. Set the amount of air pressure desired using the pressure regulator knob. Pull the knob up, then turn it clockwise to increase or counterclockwise to decrease the air pressure to be provided through the hose. When the desired pressure is set, push the knob back down to lock.

NOTE: Always use the minimum amount of pressure necessary for your application. Using a higher pressure than needed will drain air from the tank more rapidly and cause the unit to cycle on more frequently.

3. When finished, always drain the tank and unplug the unit. Never leave the unit plugged in and/or running unattended.

When amperage into the air compressor exceeds the specified amperage, the air compressor will automatically shut off. To reset it:

1. Turn the air compressor off.

2. Unplug the air compressor.

3. Plug the air compressor into an approved outlet.

4. Turn the air compressor on.

To help prevent tank corrosion and keep moisture out of the air used, the air tank of the compressor should be drained daily.

To drain:

1. Turn the air compressor OFF and disconnect the plug from the power supply.

2. Pull the ring on the safety valve to release pressure until the pressure gauge reads less than 20 psi.

3. Release the ring.

4. Rotate the drain valve counterclockwise to open.

5. Tilt the tank as shown to drain moisture from the tank into a suitable container. NOTE: Condensate is a polluting material and should be disposed of in compliance with local regulations.

6. If the drain valve is clogged, release all air pressure, remove and clean the valve, then reinstall.

7. Rotate the drain valve clockwise until tightly closed.

The safety valve will automatically release air if the air tank pressure exceeds the preset maximum. The valve should be checked before each day of use by pulling the ring by hand.

1. Turn the air compressor on and allow the tank to fill. The compressor will shut off when the pressure reaches the preset maximum.

2. Turn the air compressor off.

3. Pull the ring on the safety valve to release air for three to five seconds to allow pressurized air to escape. Release the ring. The safety release valve must reset and hold pressure before all compressed air is exhausted from the tank/pressure vessel.

Any continued loss of air after performing these steps indicates a problem with the safety valve. Discontinue use and seek service before continued use of the air compressor.

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.

When servicing use only identical replacement parts. Use of any other parts may create a hazard or cause product damage.

1. Loosen the four screws securing the cover to the unit. Lift the cover off and set aside.

2. Loosen the screw securing the air filter housing to the motor until the housing can be removed.

3. Remove the screw and the back from the air filter housing and set aside.

4. Remove the foam filter from the air filter housing. Wash with warm, soapy water and rinse clean. Set aside and allow to dry completely.

5. Reinstall the air filter, then replace the back on the housing. NOTE: Do not run the motor without the air filter installed. Doing so will cause premature wear to the motor.

6. Replace the air filter housing on the motor and reinstall the screw. Tighten securely.

7. Replace the cover of the unit. Reinstall screws and tighten securely.

1. Pull the pressure regulator knob straight up and remove.

2. Remove the four screws securing the console cover. Remove the cover and set it aside.

3. Using an adjustable wrench, remove the item(s) to be replaced (gauges, quick connect couplers, and/or safety valve) from the regulator manifold.

4. Apply pipe sealant to new part(s) and then install new parts on the manifold. Tighten securely. NOTE: If replacing gauges, make sure to orient new gauges correctly for reading.

5. Reinstall the console cover and replace the screws. Tighten securely.