KUSSMAUL 091-7-24 (01) PDF MANUAL


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****** Page 1 ****** FILE: 091-7-xx.PM7.O 6/4/2004 INSTRUCTION MANUAL MAINTENANCE MASTER AUTOMATIC BATTERY CHARGER MODEL #091-7-xx NOTE : This charger is designed for vehicles with a single battery system INPUT : 115 volt, 50/60 Hz, -75 amp 3 YEAR WARRANTY KUSSMAUL ELECTRONICS CO., INC. 170 CHERRY AVE. , WEST SAYVILLE, N. Y. 1 1796-1221 TEL: in NY 631-567-0314 TOLL FREE: 800-346-0857 FAX: 631-567-5826 1

****** Page 2 ****** 1. INTRODUCTION This procedure defines the installation and wiring for the 091-7-xx Maintenance Master Bat- tery Charger. 2. MOUNTING Mount the Maintenance Master Charger at some convenient location near the battery utilizing two #8 x 1 screws provided. Mounting against a vertical wall is suggested, be certain that the upper and lower surfaces of the charger are unobstructed to permit free circulation of air. 3. ELECTRICAL CONNECTIONS Connect the charger output to the battery. Note that the output leads are marked “Pos” and “Neg.”. Connect the lead marked “Pos” to the positive terminal of the battery and the lead marked “Neg” to the negative terminal. This is easily accomplished with the #6 x 1/2 sheet metal screws provided – these may be screwed directly into the battery cable. In those instal- lations where a connector is installed in the charger output, the installer must verify the polarity of the connector. Note: USE ONLY A POLARIZED CONNECTOR. 2

****** Page 3 ****** CAUTION DAMAGE TO THE CHARGER MAY OCCUR IF THE CHARGER LEADS ARE CONNECTED TO THE IMPROPER TERMINALS OF THE BATTERY VERIFY POLARITY BEFORE CONNECTING BATTERY Upon completion of the charger output wiring, plug the charger into any convenient 115 volt, 50/60 Hz. outlet. Turn the power switch “ON”. The charger will charge the battery as the battery becomes fully charged the output current will decrease. When fully charged the output current will drop to zero. 4. CHARGER OUTPUT The charger is calibrated to put out the voltage as follows: Model Number 091-7-6 091-7-12 091-7-24 Nominal Voltage 6 volts 12 volts 24 volts Charger Output Voltage 6.70 +/- .05 volts 13.25 +/- .1 volts 26.50 +/- .1 volts Output current is limited automatically so that when the engine is started or the battery is deeply discharged, the charger protects itself. 3

****** Page 4 ****** A.C. MAINTENABCE MASTER AUTOMATIC BATTERY CHARGER INPUT POWER OUTPUT kUSSM.AUL ELECTRONICS CO.. x 1/2 SHEET METAL SCREW POS BATTERY BATTERY CABLE INSTALLATION WIRING 4

****** Page 5 ****** INSTALLATION Date Installed Installed By Vehicle Identification Vehicle Owner RECORD & WARRANTY WARRANTY All products of Kussmaul Electronics Company Inc. are warranted to be free of defects of material or workmanship. Liability is limited to repairing or replacing at our factory, without charge, any material or defects which become apparent in normal use within 3 years from the date the equipment was shipped. Equipment is to be returned, shipping charges prepaid and will be returned, after repair, shipping charges paid. Kussmaul Electronics Company, Inc. shall have no liability for damages of any kind to associated equipment arising from the installation and [or use of the Kussmaul Electronics Company, Inc. products. The purchaser, by the acceptance of the equipment, assumes all liability for any damages which may result from its installation, use or misuse, by the purchaser, his or its employees or others. 5


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