VOLKSWAGEN GOLF VARIANT 2010 (05) PDF Document

Free English VOLKSWAGEN GOLF VARIANT 2010 (05) PDF document. Download the PDF, use the online viewer, or browse the FAQs for easy troubleshooting.

CLICK HERE TO DOWNLOAD VOLKSWAGEN GOLF VARIANT 2010 (05) PDF DOCUMENT

If this is not the document you want for this product, click here to see if we have any other documents for this product.

How to use the PDF below:
* Touchscreen: Swipe up/down with-in the PDF to scroll and pinch or spread with two fingers to zoom.
* Mouse: While your mouse is hovering over the PDF, use the mouse wheel to scroll and click on the – / + buttons at the bottom of the PDF to zoom.

What are the required special tools and auxiliary items for general body repairs, interior on the VOLKSWAGEN GOLF VARIANT 2010?

The required special tools, workshop equipment, test and measuring devices and auxiliary items include:

  • Removal wedge -3409-

How do I remove and install the interior mirror with rain sensor on the VOLKSWAGEN GOLF VARIANT 2010?

To remove the interior mirror with rain sensor:

  1. Switch off ignition.
  2. Using removal wedge -3409- , release fastener -1- of right cover cap -2-.
  3. Release left -3- and right cover caps -2- from mirror base.
  4. Disconnect connector -4-.
  5. Slide interior mirror along windscreen and then downwards out of mounting.

To install, install in reverse order of removal.

What is the procedure for bonding on the retaining plate for the interior mirror with rain sensor on the VOLKSWAGEN GOLF VARIANT 2010?

The following procedure avoids the old procedure, renewing the windscreen. At the same time, it is also possible to reuse the old mirror base which has fallen off.

Preparing windscreen:

  • All adhesive and primer residue must be removed from the ceramic pre-coating.
  • Clean bonding area with cleaning solution -D 009 401 04- .
  • Adhere to flash-off period of at least 10 minutes.
  • Apply glass primer/paint primer -D 009 200 02- .
  • Flash-off period up to bonding: minimum of 10 minutes to maximum of 1 hour.

Preparing detached or new mirror base:

  • Mechanically remove adhesive remains (applies only for a mirror base which has become detached).
  • Prepare adhesive surface by sanding down with wet fine emery paper (800-1200 grade) until water does not run off surface to be bonded.
  • Then clean with cleaning solution -D 009 401 04- .

Bonding mirror base:

  • Apply 2K polyurethane adhesive -D 180 KD2 A1- directly to sanded and cleaned mirror base bonding surface.
  • Adhesive bead diameter: approx. 2.5…3 mm.
  • Press mirror base into position on prepared windscreen immediately after applying adhesive to base.
  • Align mirror base in position on ceramic pre-coat surface and secure with adhesive tape.

Cleaning and removing excessive adhesive:

  • Carefully remove adhesive tape after 0.5…1 hour after attaching mirror base.
  • Remove excessive and still soft adhesive from around mirror base using a spatula.
  • Then remove remaining excessive adhesive completely using a cloth or primer applicator soaked in cleaning solution.

Installing rain sensor and mirror:

  • Mirror can be fitted 2.5 hours after attaching mirror base.

How is the interior mirror removed in VOLKSWAGEN GOLF VARIANT 2010 vehicles with adaptive cruise control?

To remove the interior mirror in VOLKSWAGEN GOLF VARIANT 2010 vehicles with adaptive cruise control:

  1. Switch off ignition.
  2. Carefully push interior mirror -1- in direction of -arrow- and out of retaining plate.
  3. Press locking tabs -1- and -2- outwards and remove cap -3- from mirror.
  4. Disconnect connector -1-.
  5. Release cap -1- from fasteners along sides -arrows- and remove.

To install, install in reverse order of removal.

What are the steps for removing and installing the basic version centre console in VOLKSWAGEN GOLF VARIANT 2010?

To remove the basic version centre console (VOLKSWAGEN GOLF VARIANT 2010):

Vehicles with automatic gearbox:

  • Move selector lever to position “N”.
  • Release selector lever cover along with handle from cover (refer to 6-speed automatic gearbox 09G; Rep. Gr. 37 ; Selector mechanism).

Vehicles with manual or dual clutch gearbox:

  • Move selector lever to position “N”.
  • Release selector lever cover along with handle from cover (refer to Dual clutch gearbox 02E; Rep. Gr. 34 ; Selector mechanism).

All vehicles:

  • Switch off ignition.
  • Remove hand brake lever trim (refer to Brake system; Rep. Gr. 46 ; Assembly overview – hand brake lever).
  • Remove the two trim lining mats -1- from the extension -3-.
  • Remove the three bolts -2- (1.5 Nm).
  • Release extension -3- from fasteners.
  • Pull extension -3- forwards through opening for handbrake lever.
  • Release selector insulation -1- from centre console.
  • Remove the two bolts -2- (1.5 Nm).
  • Release storage compartment -3- from centre console and disconnect wiring harnesses (dependent on vehicle equipment).

Note: An ashtray may be installed instead of a storage compartment -3-, but the removal is identical.

  • Unclip cover -1- from trim using a small screwdriver.
  • Remove bolt -2- (1.5 Nm).
  • Pull left footwell trim -3- out of fasteners.
  • Note: Removal of right footwell trim is identical.
  • Unclip both side trims -4- from centre console by releasing fasteners with a removal wedge -3409- .
  • Remove two bolts each -1- and -2- (1.5 Nm).
  • Remove two bolts each -3- and -4- (1.5 Nm).
  • Remove lining mat from rear cup holder and remove bolt -5- (1.5 Nm).
  • Note: When installing, bolts must be installed in sequence -1-, -2-, -3-, -4- and -5-.
  • Remove centre console -1- from vehicle.

To install, install in reverse order of removal.

What is the procedure for removing and installing the Highline centre console in the VOLKSWAGEN GOLF VARIANT 2010?

To remove the Highline centre console (VOLKSWAGEN GOLF VARIANT 2010):

  1. Switch off ignition.

Vehicles with automatic gearbox:

  • Move selector lever to position “N”.
  • Loosen gearstick boot from cover (refer to Rep. Gr. 37).

Vehicles with manual or dual clutch gearbox:

  • Loosen gearstick boot from cover (refer to Rep. Gr. 34).

All vehicles:

  • Remove handbrake lever trim (refer to Rep. Gr. 46; Assembly overview – hand brake lever).
  • Remove dash panel middle trim (VOLKSWAGEN GOLF VARIANT 2010) (refer to page 52).
  • Remove air conditioner controls unit / heater controls unit trim (VOLKSWAGEN GOLF VARIANT 2010) (refer to page 53).
  • Remove centre cover (VOLKSWAGEN GOLF VARIANT 2010) (refer to page 72).
  • Remove the two trim lining mats -2- from the extension -4-.
  • Remove lining mat -5- from centre console.
  • If fitted, remove “AUX IN socket” -1- (refer to Communication; Rep. Gr. 91 ; Removing and installing connection for external audio sources -R199- ).
  • Remove the three bolts -3- (1.5 Nm).
  • Release extension from mountings.
  • Pull extension forwards through opening for handbrake lever.
  • Remove lining mat -1- from storage compartment.
  • Unclip cover -4- from fasteners in storage compartment.
  • Remove bolt -3- (1.5 Nm).
  • Remove CD changer -1- (refer to Communication; Rep. Gr. 91 ; Removing and installing CD changer).
  • Remove lining mat -2- from storage compartment.
  • Remove bolt -3- (1.5 Nm).
  • Open cup holder -1- and remove the two bolts -2- (1.5 Nm).
  • Pull cup holder out of centre console.
  • Remove bolts -1-, -2-, -3- and -4- (1.5 Nm).
  • Remove centre console -1- from vehicle.

To install, install in reverse order of removal.

What is the procedure for removing and installing the mounting bracket for the centre console and mounting bracket for footwell trim in the VOLKSWAGEN GOLF VARIANT 2010?

To remove the mounting bracket for centre console and mounting bracket for footwell trim (VOLKSWAGEN GOLF VARIANT 2010):

  1. Switch off ignition.
  2. Remove centre console:
    • Basic version (VOLKSWAGEN GOLF VARIANT 2010) (refer to page 11).
    • Highline (VOLKSWAGEN GOLF VARIANT 2010) (refer to page 25).
  3. Remove the two nuts -3- (8 Nm) and remove mounting bracket -2- for centre console.
  4. Remove nuts -4- (2.5 Nm) and remove mounting bracket -1- for footwell trim.

To install, install in reverse order of removal.