TOSHIBA TOSVERT VF-S15 (03) PDF Document

Indicates that “improper use may result in death or serious injury.”

Indicates that “improper use may result in injury or only property damage.”*1*2

*1: Injury means injury, burn, electric shock, etc. that do not require hospitalization or long-term hospital visits for treatment.

*2: Property damage means extended damage related to damage to the properties and materials.

Indicates prohibition (matters prohibited).

The concrete contents are indicated inside or near the symbol with a picture or text.

Indicates instructions (matters to be observed without fail).

The concrete contents are indicated inside or near the symbol with a picture or text.

Shut off power when installing and wiring this option.

Wait at least 15 minutes and check to make sure that the charge lamp is no longer lit.

If steps above are not properly performed, this can result in electric shock or product failure.

Use an emergency stop device and an additional safety device in your system to prevent serious accident due to the option malfunctions.

Usage without any emergency stop device or any additional safety device can result in accident or injury.

Use an additional safety device with your system to prevent a serious accident due to the network malfunctions.

Usage without an additional safety device may cause an accident.

Make sure that the operation signals are STOP before resetting drive’s fault. The motor may suddenly start and that may result in injuries.

Do not pull on any cable itself.

Doing so could result in damage or malfunction.

Do not connect to any communication device other than the one supported.

It may cause an accident.

Do not touch the sharp edges of the inverter or option.

Doing so could result in injury.

Do not use application of writing into inverter parameters more than 100,000 times.

The Life of EEPROM is approximately 100,000 times.

Frequent writing to the EEPROM of inverter will cause a memory corruption.

Insert an electromagnetic contactor between the inverter and the power supply so that the machine can be stopped without fail from an external controller in case of an emergency.

Check DeviceNet state (using below attribute) when the option is deactivated by an unusual event such as an operating error, power outage, failure, etc.

• Identity Object Instance Attributes 8 (State)

(The communication error occurs when Fault (4, 5) or this value cannot be read.)

Deactivated option may cause an accident, if the DeviceNet state is not checked.

Please install away from the place where temperature and humidity change rapidly.

Keep a distance of 20cm or more between the drive ‘s power cable and the data transmission cable.

Or the drive might malfunction because of noise.

If the control power is turned off due to momentary power failure etc., communication can not be performed temporarily.

MAC ID setup is 0-63, set by inverter parameter (C200).

Baud rate setup is set by inverter parameter (C201).

Baud rate options are 125kbps, 250kbps, 500kbps.

Vendor ID is 377.

For the Polled I/O connection, if the actual consumed data size is bigger than the connection instance’s Consumed connection size attribute, the consumed data will be ignored, but the connection will otherwise produce normally. If the actual consumed data size is larger than the connection instance’s consumed_connection_size attribute, the consumed data will be ignored and the connection will not produce.

For the Explicit Messaging connection, this is the maximum message length: shorter messages are also acceptable.

Wire size : 0.3 to 1.5mm² (AWG22-16).

Jacket strip : 30 to 80 mm.

Signal/Power jacket strip : 7 to 10mm.

Tighten Torque : 0.5 to 0.6 N·m

Screwdriver : Flat-blade screw driver (0.6 mm Blade thickness, 3.5 mm or less width).

The mounting/removing of option must be performed without supplying power(Turn off all input power, wait at least 15 minutes, confirm that the charge lamp of inverter is no longer lit). The inverter and option can become damaged.

Do not use tool for the mounting/removing of option. The inverter and option can become damaged.

The Command mode terminal block uses Input Terminal Function 108(CMTB).

If the terminal block is set to OFF, the DEV003Z receives Command mode terminal block input.

If the terminal block is set to ON, Command is taken from the Operation Panel.

The Forced local from communication setting uses Input Terminal Function 48(SCLC).

If the terminal block is set to OFF, the DEV003Z allows forced local from communication.

If the terminal block is set to ON, the DEV003Z takes Command from the Operation Panel.

Switch between Local and Remote modes by EASY key. (F750=2)

The Frequency setting mode forced switching uses Input Terminal Function 104(FCHG) and F207 setting.

If F207 setting is OFF, Frequency is taken from Setting dial 1.

If F207 setting is ON, Frequency is taken from VIA terminal.

If FCHG terminal block is set to OFF, Frequency is taken from Setting dial 1.

If FCHG terminal block is set to ON, Frequency is taken from VIA terminal.

When the FCHG terminal block is ON, Frequency is taken from the Operation Panel (Rem/Loc).

The default setting for parameter C200 (DEV003Z MAC ID) is 63.

The setting for parameter C201 (DEV003Z Communication baud rate) is:

• 0: AUTO*
• 1: 125kbps
• 2: 250kbps
• 3: 500kbps

The default setting is 0.

* DeviceNet baud rate is 500kbps and with a few slaves in the network, auto baud rate function might not work.

The default setting for parameter C202 (DeviceNet Baud rate monitor) is 0.

The default setting for parameter C203 (DEV003Z Assembly Object) is 0.

The default setting for parameter C100 (Communication error detection delay time) is 0.0.

The default setting for parameter C101 (Inverter operation at the communications loss action) is 4.

The default setting for parameter C102 (Preset speed operation selection) is 0.

The default setting for parameter C103 (Communication time-out condition selection) is 1.

Parameter Fd67 (DEV003Z version) displays the DEV003Z firmware version (ex. “0x1203” means major(1), minor(2) and revision (03)).

The adjustment range for parameter C100 is 0.0 – 100.0 sec.

The adjustment range for parameter C101 is:

• 0: Stop and Communication release ** (follows C20d and F708 setting)
• 1: Operation continue
• 2: Deceleration stop
• 3: Coast stop
• 4: Emergency stop (Err 8)
• 5: Preset speed operation command (Operating at the preset speed operation frequency set with C102)

The adjustment range for parameter C102 is 0: None and 1 to 15:Preset speed (F1-5, F287-F295).

The adjustment range for parameter C103 is:

• 0: Always
• 1: When communication mode enable (Both C20d and F708 or FA06 (bit 14, 15) are set to COM option)
• 2: 1+Driving operation

Please note that the inverter keeps driving when the communication is lost if 1 (None) is set to the parameter C101 (Inverter operation at the communications loss action).

The adjustment range for Cyclic transmission parameter (C001 – C006) is 0 to 17 (Refer to section 5.4.5.7).

The adjustment range for Cyclic monitoring parameter (C021 – C026) is 0 to 35 (Refer to section 5.4.5.7).

The default setting for parameter F899 (Network option reset setting) is 0: None.

Setting F899 to 1 results in: Resetting the DEV003Z and the inverter.

When the parameter is changed, the power must be cycled (or set F899 to 1) to the inverter for the changes to take effect. Set 1 to F899 by the DeviceNet communication might not be able to be set.

“0xC400” is set as the parameter Fd06.

Inverter Reference Speed min⁻¹ is set up number of rotations by the hexadecimal number.

For example, when “Frequency reference” is set up to 1800min⁻¹:

1800 = 0x0708 (Hex.)

The rotational speed is converted to the frequency on the inverter side referring to a set value of parameter F856 (number of motor poles for the communication).

For example, if the parameter F856=2,

Output frequency = 1800 x 2 / 60 = 60Hz

In Input Instance, the frequency is converted to rotating speed and output by the inverter.

For example, if the parameter F856=2,

Output frequency = 60 / 2 x 60 = 1800 min⁻¹

Fault reset works only 1 time when 0 -> 1.

Bit 5 (Net Ctrl): When “1” is set, bits 0 (Run forward) and 1 (Run reverse) of byte 0 are enabled. When “0” is set, Run/Stop is according to setup of the inverter parameter C70d.

Bit 6 (Net Ref): When “1” is set, Inverter Reference Speed is according to the value of bytes 2 and 3. When “0” is set, Inverter Reference Speed is according to setup of the inverter parameter F708.

Bit 5 (Ctrl from Net): When RUN/STOP command from DeviceNet is enabled, “1” is set.

Bit 6 (Ref from Net): When frequency command from DeviceNet is enabled, “1” is set.

Bit 7 (At reference): When output frequency becomes the same as frequency command, “1” is set.

Inverter Status is same as the Control Supervisor class State attribute (refer to section 5.7.2).

• 1 (00000001): Startup
• 2 (00000010): Not Ready
• 3 (00000011): Ready
• 4 (00000100): Enabled
• 5 (00000101): Stopping
• 6 (00000110): Fault Stop
• 7 (00000111): Faulted

Inverter Reference Speed Hz is set up by 0.01Hz unit and the hexadecimal number.

For example, when “Frequency reference” is set up to 60Hz, since the minimum unit is 0.01Hz,

60/0.01 = 6000 = 0x1770 (Hex.)

Bit 7 (Command link): When “0” is set, the other command does not work except bit 4 and 3 of instance 100 byte 1, Run/Stop is according to setup of the inverter parameter C70d.

Bit 6 (Frequency link): When “1” is set, Inverter Reference Speed is according to the value of bytes 2 and 3. When “0” is set, Inverter Reference Speed is according to setup of the inverter parameter F708.

Bit7(HAND/AUTO) is only for VF-AS3.

R-P24 terminal open: VF-S15/MB1 is controlled as slave device of DeviceNet.

R-P24 terminal closed: F-P24 terminal short to RUN. F-P24 terminal open to STOP. Output frequency is set up by the VIA signal input.

The Connection Class allocates and manages the internal resources associated with both I/O and Explicit Messaging Connections.

* Attribute 9 Expected packet rate is set by the master at communication start.

* Attribute 9 Expected packet rate is set by the master at communication start.

* Attribute 9 Expected packet rate is set by the master at communication start.

This object provides identification of and general information about the device.

* DEV003Z software version. ex.) If Major = 0x01 and Minor = 0x01, DEV003Z Version is “101”.

** Attribute 5 Status:

The Message Router Object provides a messaging connection point through which a Client may address a service to any object class or instance residing in the physical device.

The DeviceNet Object provides for the configuration and status of a DeviceNet port.

* The value 255 (0xFF) means the Predefined Master/Slave Connection set has not been allocated.

The Assembly Object binds attributes of multiple objects, which allows data to or from each object to be sent or received over a single connection.

Inverter Reference Speed min⁻¹ (Low byte) is in Byte 2 and Inverter Reference Speed min⁻¹ (High byte) is in Byte 3.

Inverter Actual Speed min⁻¹ (Low byte) is in Byte 2 and Inverter Actual Speed min⁻¹ (High byte) is in Byte 3.

When Instance 20/70 is used, set C70d and F708 to “Communication option”.

Inverter Reference Speed min⁻¹ (Low byte) is in Byte 2 and Inverter Reference Speed min⁻¹ (High byte) is in Byte 3.

Inverter Actual Speed min⁻¹ (Low byte) is in Byte 2 and Inverter Actual Speed min⁻¹ (High byte) is in Byte 3.

Bit 5 (Net Ctrl): When “1” is set, bits 0 (Run forward) and 1 (Run reverse) of byte 0 are enabled. When “0” is set, Run/Stop is according to setup of the inverter parameter C70d.

Bit 6 (Net Ref): When “1” is set, Inverter Reference Speed is according to the value of bytes 2 and 3. When “0” is set, Inverter Reference Speed is according to setup of the inverter parameter F708.

Bit 5 (Ctrl from Net): When RUN/STOP command from DeviceNet is enabled, “1” is set.

Bit 6 (Ref from Net): When frequency command from DeviceNet is enabled, “1” is set.

Bit 7 (At reference): When output frequency becomes the same as frequency command, “1” is set.

Inverter Status is same as the Control Supervisor class State attribute (refer to 5.7.2).

• 1 (00000001): Startup
• 2 (00000010): Not Ready
• 3 (00000011): Ready
• 4 (00000100): Enabled
• 5 (00000101): Stopping
• 6 (00000110): Fault Stop
• 7 (00000111): Faulted

For example, when “Frequency reference” is set up to 60Hz, since the minimum unit is 0.01Hz, 60/0.01 = 6000 = 0x1770 (Hex.)

Fault reset works only 1 time when 0 -> 1.

* Frequency command set with F5-0 is valid when F1708=14 (F5-0). 5-0 is valid even when the command mode selection (C70d) is not 0 (terminal block).

Note: Set 0 to reserved bits.

Setting bit 1 to 1 performs: Electric power quantity (FE76, FE77) reset.

Bit 1 (Failure) set to 1 indicates Tripped status.

Bit 2 (Alarm) set to 1 indicates Alarm issued. When DeviceNet network is disconnected, this bit becomes “1”.

Bit 4 (Motor selection (1 or 2) (THR 2 selection)) set to 1 indicates Motor 2 (THR2).

Bit 5 (PID control off) set to 1 indicates PID control prohibited.

Bit 10 (Cumulative operation hours alarm) set to 1 indicates Alarming.

Bit 11 (DEV003Z communication alarm) set to 1 indicates Alarming, flickering.

Bit 12 (Serial communication alarm) set to 1 indicates Alarming, flickering.

Bit 13 (Main-circuit voltage error alarm) set to 1 indicates Alarming, NOFF flickering.

Bit 14 (Regenerative power ride-though control) set to 1 indicates Decelerating, stopping, [SEOP] flicking.

Bit 15 (Stop at lower-limit frequency operation (sleep function)) set to 1 indicates Decelerating, stopping, [SEOP] flicking.

Bit 0 (F) set to 1 indicates ON for Input terminal function selection 1.

Bit 1 (R) set to 1 indicates ON for Input terminal function selection 2.

Bit 6 (VIB*2) set to 1 indicates that the contact input has been selected with F109 (Analog/logic input selection (VIA/VIB)), and it is an effective value.

Bit 7 (VIA*2) set to 1 indicates that the contact input has been selected with F109 (Analog/logic input selection (VIA/VIB)), and it is an effective value.

Bit 2 (FL) set to 1 indicates ON for Output terminal function selection 3 (F132).

Bit 0 (RY-RC) set to 1 indicates ON for Output terminal function selection 1 (F130).

Bit 1 (OUT) set to 1 indicates ON for Output terminal function selection 2 (F131).

Frequency reference is set up by 0.01Hz unit and the hexadecimal number. For example, when “Frequency reference” is set up to 80Hz, since the minimum unit is 0.01Hz, 80/0.01 = 8000 = 0x1F40 (Hex.)

By setting up the data of the bit 0 – 1 of terminal output data (FA50) from communication, setting data (OFF or ON) can be outputted to the output terminal. Please select the functional number 92 – 95 as the selection of the output terminal function parameter before using it.

Note: Set 0 to reserved bit

The current output frequency is read into 0.01Hz of units and by the hexadecimal number.

For example, when the output frequency is 80Hz, 0x1F40 (hexadecimal number) are read.

Since the minimum unit is 0.01%,

0x1F40 (Hex.) = 8000 (Dec.) * 0.01 = 80.00 (Hz)

Also about the following parameters, these are the same as this.

• Fd22 (Feedback value of PID (real time))…………………………………. Unit: 0.01Hz
• Fd16 (Estimated speed (real time))……………………………………… Unit: 0.01Hz
• Fd29 (Input power (real time))……………………………………………. Unit: 0.01kW
• Fd30 (Output power (real time))…………………………………………. Unit: 0.01kW

The output current is read into 0.01% of units and by the hexadecimal number.

For example, when the output current of the rated current 4.8A inverter is 50% (2.4A), 0x1388 (hexadecimal number) is read out.

Since the minimum unit is 0.01%,

0x1388 (Hex.) = 5000 (Dec.) * 0.01 = 50 (%)

Also about the following parameters, these are the same as this.

• F805 (Output voltage (real time))………………………………………. Unit: 0.01% (V)
• F804 (Voltage at DC bus (real time))…………………………………… Unit: 0.01% (V)
• Fd18 (Torque)……………………………………………………………… Unit: 0.01% (N·m)*

* 100% means the rated motor torque calculated by the motor constant parameters (F405 – F417)

VIA / VIC input value monitor is capable of reading the data from external devices in a range of 0.00 to 100.00% (unsigned data: 0x0000 to 0x2710).

VIB input value monitor is capable of reading the data from external devices in a range of -100.00 to 100.00% (signed data: 0xD8F0 to 0x2710).

If analog input mode is selected with the frequency setting mode selection parameter, however, keep in mind that any data entered via an analog terminal is regarded as a frequency command.

The operated cumulative time is read by the hexadecimal number.

For example, when cumulative operation time is 18 hours, 0x12 (18 hours) is read.

0x12 (Hex.) = 18 (Dec., hour)

This object models all the management functions for devices within the DeviceNet “Hierarchy of Motor Control Devices”. The behavior of motor control devices is described by the State Transition Diagram.

Note that the actual status of Run/Stop control is reflected in attribute 15, CtrlFromNet.

This object models the functions specific to an AC or DC Drive. e.g. speed ramp, torque control etc.

*1 When VFAS3 Version 106 or more with over 200V-22kW and over 400V-45kW inverter capacity is used, the torque monitor value must be changed to 10 times.

This object is used to manage the reception of message acknowledgements. This object communicates with a message producing Application Object within a device.

When you use this command, the value is written to the EEPROM.

Do not use application of writing into inverter parameters more than 100,000 times.

The Life of EEPROM is approximately 100,000 times.

Frequent writing to the EEPROM of inverter will cause a memory corruption.

For example, in case of set 5 sec. to “Acc. time”, the minimum unit of “Acc. time” is 0.1 sec., the set value is 5/ 0.1 = 50 = 0x0032 (Hex.).

And the communication number of “Acc. time” is “0009”.

So, set the value 0x0032 to Class 0x65, Instance 0009, Attribute 3 to use Set Single Attribute service.

The instance ID should be set “VF-MB1 or VF-S15 parameter communication number + 0x4000”.

In the case of the parameter from which a communication number begins in “F”, it should be set “the inverter parameter communication number – 0x8000 (same as bit 15 set to 0)”.

In case of Basic parameter “C70d – Command mode selection”, Communication No: 0003 -> Instance ID: 4003

In case of Extended parameter “F300 – PWM carrier frequency”, Communication No: 0300 -> Instance ID: 4300

In case of Monitor parameter “FE03 – Output current”, Communication No: FE03 -> Instance ID: 7E03

* Monitor parameter can access “Get” only.

F terminal: RUN command

R terminal: DeviceNet /Local (Terminal in this example) switching

VIA terminal: Operation frequency command

C70d (command mode selection) = 0 (terminal board)

F70d (frequency setting mode selection 1) = 1 (VIA)

F112 (input terminal selection 2 (R)) = 48 (DeviceNet/Local control)

R-P24 terminal open: VF-S15/MB1 is controlled as slave device of DeviceNet.

R-P24 terminal closed: F-P24 terminal short to RUN. F-P24 terminal open to STOP. Output frequency is set up by the VIA signal input.