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What safety precautions should be followed when working with the SICK RS25?
Please adhere to the following safety notes for the SICK RS25:
➤ Read the Quickstart before performing any work with the register sensor device.
➤ Connection, assembly and settings must only be performed by specialist staff.
➤ Wiring work must only be performed when powered down.
➤ Only connect and separate line connections when powered down.
➤ Only use shielded lines for data transfer. For suitable accessories, see the operating instructions.
What is the intended use of the SICK RS25?
The SICK RS25 is an optoelectronic sensor intended for the non-contact recognition of print marks in the print industry.
The product version RS25-WL334000 may be used in gas explosive areas (e.g. using solvent ink). The RS25-WL334000 Optical head is rated II 2G Ex op is IIB T4 Gb, and the Sensor housing is II (2) G [Ex op is Gb] IIB.
What constitutes non-intended use for the SICK RS25?
The SICK RS25 register sensor devices are not safety components pursuant to the EC machinery directive (2006/42/EG).
No modifications or conversions must be performed on the device. All uses not described as intended use are forbidden.
The register sensor version RS25-WF334000 must not be used in potentially explosive areas.
How should I mount the SICK RS25?
To mount the SICK RS25, follow these steps:
➤ Mount the sensor via the fixing holes.
➤ Wire the silver hole at the upper right corner to ground.
➤ The operating distance for the optical sensor head is 10 mm.
➤ For normal paper background (somewhat matt), please mount the fiber optical head perpendicular to the background surface (illustration I).
➤ For highly shiny backgrounds, please consider mounting the fiber optical head at a tilted angle of 5-15° (illustrations II-IV).
What are the maintenance recommendations for the SICK RS25?
SICK RS25 sensors are maintenance-free. It is recommended to perform the following actions at regular intervals:
➤ cleaning the optical surfaces (lenses and reflectors)
➤ checking the screw and plug connections
How do I perform the initial setup of the IP-address (Node ID) on the SICK RS25?
The IP-address of the SICK RS25 sensor is set by the following workflow. Thereafter, communication with the PLC can start.
1. Press the ESC or SET button to enter the menu.
2. Navigate to the NodeID setting.
3. Use the up arrow button to decrease the Node ID value (Node ID –).
4. Use the down arrow button to increase the Node ID value (Node ID ++).
5. Press the checkmark button to save the setting. You can also toggle settings for Light (R/G/B/all on), all on, and Diagnosis (toggle R/G/B/all on).
6. Reboot the device by turning the power OFF and then ON after more than 5 seconds.
7. The SICK RS25 is now ready for PLC communication.
How does the optical register mark sensor system of the SICK RS25 function?
The SICK RS25 optical register mark sensor system contains a separate analysis unit in a robust metal housing and an optical sensor head attached via fibre optics to the analysis unit.
The triangular marks are used for side- and length register control in a printing machine. The detection of the front edge is used to calculate a shift in the longitudinal alignment. The left to right changing diameter of the detected mark is used to control the side register.
The system can store individual thresholds in memory for different marks, as shown in the table below:
| Mark No. | Threshold value | LED Color |
|---|---|---|
| #1 | xx | Blue |
| #2 | xx | Red |
| #3 | xx | Green |
What are the connection diagrams for the SICK RS25?
M12 Power supply
| Contact Mark | Wire color | Description |
|---|---|---|
| 1 | Brown | L+ (Voltage: 24 V +/- 20%, Max current: 250 mA) |
| 2 | White | Not connected |
| 3 | Blue | M (Ground) |
| 4 | Black | Not connected |
| 5 | Grey | Not connected |
Ethernet plug-in
| Contact Mark | Wire color |
|---|---|
| 1 | Gray |
| 2 | White |
| 3 | Red |
| 4 | Blue |
What are the technical specifications for the SICK RS25?
| Feature | Sensor Specification | Sensorhead Specification |
|---|---|---|
| Dimension | 200 x 100 x 47 mm | 40 mm x 30 mm x 15 mm |
| Light spot size | 1.1 mm x 2.0 mm | |
| Sensing distance | 10 mm | |
| Sensing distance tolerance | +/- 1 mm | |
| Light source | LED red, green, blue | |
| Maximum No. of marks in register | 20 | |
| Start code configurable | Yes | |
| Data Interface | Ethernet POWERLINK | |
| Shape of head | Quadratic | |
| Front window | Glass | |
| Ambient temperature | Operation: -10 … +55 °C | |
| Storage: -20 … +70 °C | ||
| Length of fiber optical cable | 3200 mm | |
| Diameter of fiber optical cable | 8 mm | |
| Bending radius (static) | 40 mm | |
| Bending radius (dynamic) | 80 mm | |
| Weight | 1000 g | 450 g (Fiber optical cable included) |
| Output power on optic head | <35 mW | |
| ATEX | Ex II (2)G [Ex op is Gb] IIB* | Ex II 2G Ex op is IIB T4 Gb* |
| Housing material | Aluminium | Aluminium alloy, sandblasted |
| Supply voltage Vs | 24 V +/- 20% | |
| Power consumption | < 250mA | |
| Precision | ≤ 40 µm | |
| Input, teach-in (ET) | Ethernet Powerlink | |
| Connection type Connector | M12, 8-pin | |
| Protection class | I | |
| Enclosure rating | IP 65 | |
* only RS25-WL334000
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