NUTONE PUREPOWER PP5501 (01) PDF Document

To reduce the risk of fire, electric shock or injury when using your NUTONE PUREPOWER PP5501, follow these precautions:

1. Do not use on wet surfaces or outdoors.

2. Do not vacuum liquids or fine powders (such as drywall dust).

3. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.

4. Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

5. Do not allow to be used as a toy. Close attention is necessary when used by or near children.

6. Use only as described in the manual. Use only manufacturer’s recommended attachments.

7. Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts.

8. Turn off all controls before unplugging.

9. Use extra care when cleaning on stairs.

10. Do not handle plug or appliance with wet hands.

11. Do not use with damaged cord or plug. If the appliance is not working as it should, if it has been dropped, damaged, left outdoors, or dropped into water, return it to a Service Center.

12. Keep your work area well lighted.

13. Connect to a properly grounded outlet only. See grounding instructions.

14. When performing installation, servicing or cleaning the unit, it is recommended to wear safety glasses and gloves.

1. Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair and anything that may reduce air flow.

2. Ensure air flows freely and exhausts unobstructed from top or side outlet.

3. Do not use without filter (or filters, according to the model) in place.

4. Do not use to blow leaves or debris.

5. Do not place any object on top of the unit.

6. Do not install the unit horizontally.

7. Do not use the pail as a wash bucket.

8. Do not use the pail as a stool.

9. Avoid picking up sharp objects.

10. This appliance is for use on a standard 120 VAC, dedicated 20-amp branch circuit.

11. Do not unplug the unit by pulling on cord. To unplug, grasp the plug, not the cord.

12. Store your vacuum cleaner indoors in a clean, dry area, and away from extreme temperatures.

13. Any servicing other than that recommended in the manual should be performed by an authorized service facility.

14. We recommend that your unit be inspected by a specialized technician once a year.

Follow these guidelines for locating your NUTONE PUREPOWER PP5501:

• Locate the power unit away from the general living area in an accessible location for cleaning and maintenance.

• When planning the installation of PP7001 power unit, remember it is equipped with an inlet to service a garage, basement, utility room, etc., wherever it is located.

• Locate the power unit within 6 feet of a grounded electrical outlet. The power unit requires a 120 VAC power source.

• Do not locate the power unit close to a source of extreme heat (i.e.: water heater) or in an area with a high ambient temperature (i.e.: attic, furnace room).

• If the power unit is located in a closet or a small utility room, make sure the area is well-ventilated (e.g.: with door louvers).

• Exhausting the power unit to the outside is recommended for optimal performance. The exhaust should not be vented into a wall, a ceiling or a concealed space in the house. The exhaust line should be vented outside the home using a Model 393 or CI330 wall caps.

• Locate inlets on interior walls, choosing central locations which allow several rooms to be cleaned from a single inlet using a 30-foot long hose.

• The tubing installation should consist of a main trunk line running from the farthest wall inlet to the power unit location, with branch lines running to each additional inlet. Keep all tubing lines as straight as possible and use as few fittings as possible.

• Beginning at the area farthest from the power unit, choose a tentative inlet location. Measure 30 feet from the proposed inlet location to the farthest corner of the rooms to be cleaned by that inlet to determine if inlet location is proper. If working from blueprints (or building plans drawn at 1/4″ = 1 ft. scale), use a 7 1/2″ chain as your guide to determine inlet locations.

• Locate inlets within six feet of an electrical receptacle to allow use of optional current-carrying hose.

• Be sure inlets will not be blocked by doors or furniture.

• Be sure inlets will not interfere with electrical, plumbing or other mechanical installations.

• Move tentative inlet location if necessary. Use the same procedure to determine each additional inlet location, always working toward the power unit.

Depending on your installation, you may require the use of these tools. The power tools are recommended to make your installation proceed quickly. Also, plan a mask when cutting ducting (PVC dust) and gloves when using glue.

• Wire Strippers

• Utility Knife

• Knife

• 2 1/2″ Hole Saw

• 1/2″ Drill

• 1/4″ Drill

• Putty Knife

• Hammer

• Keyhole Saw

• Cold Chisel

• Level

• Drill Bit

• Screwdriver

• Wrench

• Tape Measurer

• Flashlight

• Electrical tape

• Safety Glasses

• Hacksaw

Cutting the Tubing:

1. Before you cut a length of tube, accurately measure the length you need. Allow 5/8″ of tubing for inserting into fittings and 1 1/2″ for placing into flexible tubing. Cut the plastic tubing with a hacksaw, making sure that the cut is exactly square.

2. Use a small knife or steel wool to remove any burrs from the inside and outside of the tube. Burrs must be removed, or they may impede air flow or form clogs.

3. Use a file to slightly bevel the outside of the tube so that it will easily slide into the fitting. Use steel wool or light grained sandpaper to buff the surface of the tube which will be glued. This will clean the tube and assure a good seal.

Making a Joint:

1. Insert the tube into the fitting, aligning the two parts as they will be installed. Mark the tube and the fitting so that you can quickly realign the joint.

2. Apply cement only to the outside of the tube. Dab the cement generously in an inch-wide band.

3. Insert the tube into the fitting with the alignment marks a quarter turn apart, and then quickly push and turn the fitting to align the marks and spread the cement.

4. Allow one minute for the joint to dry. You may also use electrical tape or duct tape to further seal the joint.

Cementing Flexible Tubing:

Make sure the ends of the flexible tubing are even; trim if necessary. When you join flexible tubing to plastic tubing or to an inlet mounting plate, apply cement to both the inside of the flexible tubing and the outside of the plastic tubing or mounting plate tubing ring. Twist the two pieces as you join them to evenly spread the glue. Allow five minutes for the cement to set in flexible tubing. You may also use electrical tape or duct tape to further seal the joint.

The low-voltage power wiring is run along with the tubing. To insure that the wire is secure and will not hang-up in a wall, use electrical tape to attach the wire to the tubing. Tape the wire approximately every 12-18 inches.

1. Once the locations for the wall inlets have been determined, mount all inlet brackets.

2. Choose the appropriate mounting bracket for the inlet being installed using the chart below.

3. To locate a bracket on a wall stud, measure approximately 18″ up from finished floor level. (Height may vary according to individual preference.)

For Models CF361 & CF361F (For use with 360 Inlet):

• Nail bracket to the side of the stud so that the front edge of the bracket is flush to the front of the stud. The bracket may also be nailed to the front edge of the stud (face mounting).

• Remove cardboard from plaster guard frame. Using four (4) provided screws, attach the appropriate flanged fitting and inlet seal to back of inlet.

• Replace cardboard in plaster guard frame.

For Models CF329 (For use with 330 Inlets):

• When using Model CF329, glue elbow to mounting plate. Attach to stud.

1. Start tubing installation at the farthest inlet and work toward the power unit.

2. Tubing run to the power unit should be as straight as possible.

3. When assembling sections with elbows and tees, make sure the curve in the fitting is aligned so that the air flows toward the power unit.

4. Branch lines should always join the trunk line from above or from the same level. Never join a branch line from an angle below the trunk line.

5. Run low voltage wiring (Model 376UL) and secure wiring to tubing as tubing is installed. Leave approximately 6″ of wire for connection to each inlet.

6. Cut a 2 1/2″ diameter hole in the sole plate, header or stud directly in line with opening of inlet bracket fitting.

7. Cut tubing, keeping the cut square.

8. Remove burrs from both inside and outside of tubing.

9. Before cementing, pre-assemble the section to the inlet fitting to check for proper length.

10. Apply PVC cement (Model 379) to the outside of tubing. Coat tubing approximately 1″ back. Take care to keep cement from inside of tube.

11. Insert tubing into the fitting with a twisting motion to evenly spread cement. Be sure tubing is firmly seated in the fitting.

12. If fittings have been attached to tubing at the end opposite the inlet bracket, be sure alignment is proper before cement sets.

13. Measure length of tubing needed to connect inlet to trunk line. Allow approximately 3/4″ of tubing for inserting into fittings.

14. Tape wire to tubing to hold in place and insert through the hole in the inlet bracket.

15. Connect each inlet line and branch line into the main trunk line. Complete low voltage wiring as the main trunk line is continued back to power unit.

WARNING: When tubing is run through the wall stud, sole plate, headers or elsewhere building materials will be attached, place a nail plate (Model 378) over that area (on both sides if necessary) to prevent nails from piercing tubing.

The intake line connects to the right side of the unit. To connect the intake line to the left side of the unit, follow these steps:

1. Remove debris pail from the power unit by releasing both latches on the sides of the unit, pulling them out and then pushing up. Detach the pail from unit.

2. PP5501 only: Grasp the edges of the bag collar and pull down; the bag will slide off easily. Do not pull on the bag. Set the bag aside.

3. PP5501 only: Using a Phillips screwdriver no. 2, remove the screw tightening the bag adapter and intake elbow junction. Disassemble the bag adapter from the intake elbow and set aside with its screw and nut.

4. All units: Disassemble the intake elbow from the back of the unit using a 3/8″ socket to remove its both retaining nuts and screws.

5. All units: Flip the intake elbow 180°, then reassemble it to the unit, taking care to keep its gasket at its original position. NOTE: Ensure the gasket is not folded in order to prevent lack of suction and noise.

6. PP5501 only: Put the bag adaptor back in place to the intake elbow. Align triangle with small inclined stud, then tighten the junction using the screw and nut previously removed.

7. PP5501 only: Put the bag back in place by grasping the edges of its collar and insert over bag adapter. Be careful not to tear the bag. Ensure the collar is positioned between the taper ring and the bag stopper on the bag adapter.

8. All units: Put the debris pail back in its place.

Both PP6501 and PP7001 units are factory shipped ready for use in cyclonic mode, but they can also be operated with a disposable bag (391). The bag adapter (included with the unit) must be installed if the disposable bag will be used. Follow these steps (NOTE: Do not remove the cyclonic filter):

1. Remove the pail from the unit by releasing both side latches, pulling them out and then pushing them up. Detach the pail from unit.

2. Assemble the bag adapter to the intake elbow. Align the triangle with the small inclined stud.

3. Tighten the junction using the screw and nut (included in parts bag).

4. Unfold the disposable bag and grasp its collar where indicated. Insert over bag adapter. Be careful not to tear the bag. Ensure the collar is positioned between the taper ring and the bag stopper on the bag adapter. Put the pail back in its place.

1. Carefully remove the debris pail from the power unit. Make sure the bag is properly installed in the power unit (if need be). Remove the installation kit and securely reinstall the debris pail.

2. Refer to the minimum clearance dimensions:

• Top View: 12″ minimum on each side.

• Front View: 12″ minimum from ceiling, 18″ minimum above floor.

3. Position and install the wall mounting bracket with the provided screws. Refer to the illustration in the manual for proper mounting dimensions.

CAUTION: Ensure to screw the wall mounting bracket directly to a wall stud for a solid installation.

4. Use the provided mounting screws to secure the mounting bracket on the wall through upper and lower mounting holes.

5. Hang the power unit onto the wall mounting bracket. Ensure the back brackets of the power unit are engaged with corresponding wall bracket fingers (or top fingers and lower tab for PP5501 model). Pull the power unit down to secure.

Fitting Main Line to Power Unit:

• Run the house vacuum line up to the elbow behind the power unit. Insert the end of the line in the elbow opening and secure the house vacuum line by hand tightening the screw and nut provided. DO NOT GLUE.

• Ensure to connect the utility valve (included) to the intake line in the appropriate way.

• Assemble exhaust tubing to the exhaust outlet on top or top side of the unit, according to the power unit model. DO NOT GLUE.

• Make sure all tubing connections are air tight.

• The exhaust should not be vented into a wall, ceiling or concealed space in the house. It is recommended to vent the vacuum exhaust air to the outdoors.

Grounding Instructions:

This appliance must be grounded. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Wiring:

This appliance is for use on a standard 120 VAC, minimum dedicated 20-amp branch circuit with a NEMA 5-15R receptacle. Make sure that the power unit is connected to an outlet and has a grounding attachment plug. No adapter should be used with this power unit. Inlet leads are to be connected to power unit low voltage tabs using crimp connectors (included in parts bag) and low voltage harness.

1. Be sure all inlets are closed and soil bag (for PP5501 unit) is in place. Make sure this bag is properly installed in the power unit according to directions printed on the bag or in the homeowner’s manual.

2. Check the switch on the power unit for manual on/off operation.

3. Check that the indicator light on the side of the power unit is lit.

4. Remove the owner’s manual from the power unit debris pail. It may be convenient to store it with the cleaning tools and accessories.

If you experience a loss or decrease of suction with your NUTONE PUREPOWER PP5501, check the following possible causes and remedies:

Possible Cause: Debris pail or disposable bag is completely full.

• Remedy: Empty the debris pail or change the disposable bag as described in the user guide.

Possible Cause: Debris pail gasket damaged or missing.

• Remedy: Replace the debris pail gasket.

Possible Cause: Obstruction in the hose.

• Remedy: Disconnect the hose from the wall inlet and insert a blunt instrument into the hose — slightly smaller in diameter — such as a flexible garden hose. Push the garden hose through the cleaning system hose until the obstruction has been cleared.

Possible Cause: Obstruction in the tubing system inside the walls.

• Remedy: Insert hose end into any inlet to make the power unit run, then place the palm of your hand over the opposite end of the hose. When you can feel the suction increase, hold your hand over the hose end for a few seconds and then quickly remove your hand. This procedure repeated several times should clear the obstruction. If the blockage is not cleared, contact your nearest Service Center.

Possible Cause: Permanent filter or disposable bag torn.

• Remedy: Clean the interior of the unit and install a new sealed HEPA permanent filter (or disposable bag).

Possible Cause: Wall inlet cover not properly sealed.

• Remedy: Check all wall inlet covers to be sure they are closed and sealed tightly.

Possible Cause: Exhaust tubing or vent clogged.

• Remedy: Inspect and remove any blockages.

If your NUTONE PUREPOWER PP5501 does not start or stops suddenly, check the following possible causes and remedies:

Possible Cause: Defective inlet.

• Remedy: Check other wall inlets. If they work, the original inlet may be defective and need replacement.

Possible Cause: Power unit internal circuit breaker has been activated (the reset button is popped up).

• Remedy: Push on the circuit breaker reset button located on the left side of the power unit. If this button pops up again, contact your authorized Service Center.

Possible Cause: Blown fuse or tripped circuit breaker on house electrical panel.

• Remedy: Replace fuse or reset circuit breaker on house electrical panel.

Possible Cause: Defective hose.

• Remedy: Replace hose as required.

Possible Cause: Power unit overcurrent protector has been activated.

• Remedy: Unplug the power unit, wait at least 15 minutes and plug back the power unit.

If your NUTONE PUREPOWER PP5501 runs continuously when the hose is removed, check the following possible causes and remedies:

Possible Cause: The unit power switch is in ON position.

• Remedy: Set the unit power switch to the OFF position.

Possible Cause: An electrical short has occurred somewhere in the system.

• Remedy: Perform a complete check of all wall inlets and power unit low voltage control lead connections. Contact your authorized Service Center.