NUTONE PUREPOWER PP6501 (01) PDF Document

To reduce the risk of fire, electric shock, or injury when using your NUTONE PUREPOWER PP6501, please follow these safety warnings:

1. Do not use on wet surfaces or outdoors.

2. Do not vacuum liquids or fine powders (such as drywall dust).

3. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.

4. Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

5. Do not allow to be used as a toy. Close attention is necessary when used by or near children.

6. Use only as described in the manual. Use only manufacturer’s recommended attachments.

7. Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.

8. Turn off all controls before unplugging.

9. Use extra care when cleaning on stairs.

10. Do not handle plug or appliance with wet hands.

11. Do not use with a damaged cord or plug. If the appliance is not working as it should, if it has been dropped, damaged, left outdoors, or dropped into water, return it to a Service Center.

12. Keep your work area well-lighted.

13. Connect to a properly grounded outlet only. See grounding instructions.

14. When performing installation, servicing, or cleaning the unit, it is recommended to wear safety glasses and gloves.

To ensure the proper and safe operation of your NUTONE PUREPOWER PP6501, please observe the following cautions:

1. Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow.

2. Ensure air flows freely and exhausts unobstructed from the top or side outlet.

3. Do not use without the filter (or filters, according to the model) in place.

4. Do not use to blow leaves or debris.

5. Do not place any object on top of the unit.

6. Do not install the unit horizontally.

7. Do not use the pail as a wash bucket.

8. Do not use the pail as a stool.

9. Avoid picking up sharp objects.

10. This appliance is for use on a standard 120 VAC, dedicated 20-amp branch circuit.

11. Do not unplug the unit by pulling on the cord. To unplug, grasp the plug, not the cord.

12. Store your vacuum cleaner indoors in a clean, dry area, and away from extreme temperatures.

13. Any servicing other than that recommended in the manual should be performed by an authorized service facility.

14. We recommend that your unit be inspected by a specialized technician once a year.

Cutting the Tubing:

1. Before cutting, accurately measure the length needed. Allow 5/8″ of tubing for inserting into fittings and 1.5″ for placing into flexible tubing.

2. Cut the plastic tubing with a hacksaw, ensuring the cut is exactly square. A tube cutter can also be used.

3. Use a small knife or steel wool to remove any burrs from the inside and outside of the tube. Burrs must be removed to prevent clogs.

4. Use a file to slightly bevel the outside of the tube for easy insertion into fittings. Use steel wool or light-grained sandpaper to buff the surface to be glued for a clean, good seal.

Making a Joint:

1. Insert the tube into the fitting and align the parts as they will be installed. Mark both the tube and the fitting for quick realignment.

2. Apply cement generously in an inch-wide band only to the outside of the tube.

3. Insert the tube into the fitting with the alignment marks a quarter turn apart. Then, quickly push and turn the fitting to align the marks and spread the cement.

4. Allow one minute for the joint to dry. You can use electrical or duct tape to further seal the joint.

Cementing Flexible Tubing:

Ensure the ends of the flexible tubing are even; trim if necessary. When joining flexible tubing to plastic tubing or an inlet mounting plate, apply cement to both the inside of the flexible tubing and the outside of the plastic tubing or mounting plate ring. Twist the pieces as you join them to spread the glue evenly. Allow five minutes for the cement to set. Electrical or duct tape can be used to further seal the joint.

Securing Wire to Tubing:

Run the low-voltage power wiring along with the tubing. Use electrical tape to attach the wire to the tubing approximately every 12-18 inches to keep it secure.

The NUTONE PUREPOWER PP6501 unit is factory shipped for cyclonic use but can be converted to operate with a disposable bag (Model 391). The included bag adapter must be installed. NOTE: Do not remove the cyclonic filter.

1. Remove the pail from the unit by releasing both side latches, pulling them out and then pushing them up. Detach the pail.

2. Assemble the bag adapter to the intake elbow. Align the triangle on the adapter with the small inclined stud on the elbow.

3. Tighten the junction using the screw and nut (included in the parts bag).

4. Unfold the disposable bag and grasp its collar where indicated. Insert it over the bag adapter, being careful not to tear the bag.

5. Ensure the collar is positioned between the taper ring and the bag stopper on the bag adapter.

6. Put the pail back in its place.

The intake line connects to the right side of the unit by default. To change it to the left side, follow these steps:

1. Remove the debris pail from the power unit by releasing both latches, pulling them out and pushing up.

2. Disassemble the intake elbow from the back of the unit using a 3/8″ socket to remove its retaining nuts and screws.

3. Flip the intake elbow 180°.

4. Reassemble the elbow to the unit, ensuring its gasket is in its original position and not folded to prevent suction loss and noise.

5. Put the debris pail back in its place.

Follow these guidelines to properly mount your NUTONE PUREPOWER PP6501:

Clearance Dimensions:

• Top View: Minimum 12 inches of clearance on both sides of the unit.

• Front View: Minimum 12 inches of clearance from the ceiling and 18 inches from the floor.

Mounting Procedure:

1. Carefully remove the debris pail. If converting to a bagged system, ensure the bag is properly installed. Remove the installation kit and securely reinstall the debris pail.

2. Position and install the wall mounting bracket. CAUTION: Ensure the wall mounting bracket is screwed directly to a wall stud for a solid installation.

3. Use the provided mounting screws to secure the bracket to the wall through its upper and lower mounting holes.

4. Hang the power unit onto the wall mounting bracket. Ensure the back brackets of the power unit are engaged with the corresponding wall bracket fingers.

5. Pull the power unit down to secure it in place.

Fitting Main Line to Power Unit:

1. Run the house vacuum line up to the elbow behind the power unit.

2. Insert the end of the line into the elbow opening and secure it by hand-tightening the provided screw and nut. DO NOT GLUE.

3. Assemble exhaust tubing to the exhaust outlet on top or top side of the unit. DO NOT GLUE.

4. Make sure all tubing connections are air tight.

5. The exhaust should not be vented into a wall, ceiling, or concealed space. It is recommended to vent the exhaust air to the outdoors using a Model 393 or CI330 wall cap. While recommended for optimal indoor air quality, exhausting to the outdoors is not required.

Grounding and Wiring Instructions:

• WARNING: Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician if you are in doubt about the outlet being properly grounded. Do not modify the plug.

• This appliance must be grounded. It is equipped with a cord having an equipment-grounding conductor and grounding plug.

• The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

• The NUTONE PUREPOWER PP6501 is for use on a standard 120 VAC, minimum dedicated 20-amp branch circuit with a NEMA 5-15R receptacle. No adapter should be used.

• Connect the inlet leads to the power unit’s low voltage tabs using the provided crimp connectors and low voltage harness.

1. Be sure all inlets are closed. If using a disposable bag, ensure it is properly installed in the power unit.

2. Check the switch on the power unit for manual on/off operation.

3. Check that the indicator light on the side of the power unit is lit.

4. Remove the owner’s manual from the power unit debris pail. It may be convenient to store it with the cleaning tools and accessories.

If you experience a loss or decrease of suction, check the following possible causes and remedies:

• Debris pail or disposable bag is completely full.
Remedy: Empty the debris pail or change the disposable bag.

• Debris pail gasket damaged or missing.
Remedy: Replace the debris pail gasket.

• Obstruction in the hose.
Remedy: Disconnect the hose from the wall inlet and insert a blunt instrument (like a flexible garden hose) into the hose to clear the obstruction.

• Obstruction in the tubing system inside the walls.
Remedy: Insert the hose end into any inlet to start the power unit. Place the palm of your hand over the opposite end of the hose. When you feel suction increase, hold your hand there for a few seconds, then quickly remove it. Repeat several times. If the blockage is not cleared, contact your nearest Service Center.

• Permanent filter or disposable bag is torn.
Remedy: Clean the unit interior and install a new sealed HEPA permanent filter (or disposable bag).

• Wall inlet cover not properly sealed.
Remedy: Check all wall inlet covers to ensure they are closed and sealed tightly.

• Exhaust tubing or vent clogged.
Remedy: Inspect and remove any blockages.

If your power unit does not start or stops suddenly, consider these potential issues:

• Defective inlet.
Remedy: Check other wall inlets. If they work, replace the defective wall inlet.

• Power unit internal circuit breaker has been activated (the reset button is popped up).
Remedy: Push the circuit breaker reset button on the left side of the power unit. If the button pops up again, contact your authorized Service Center.

• Blown fuse or tripped circuit breaker on house electrical panel.
Remedy: Replace the fuse or reset the circuit breaker on the house electrical panel.

• Defective hose.
Remedy: Replace the hose as required.

• Power unit overcurrent protector has been activated.
Remedy: Unplug the power unit, wait at least 15 minutes, and plug it back in.

If the power unit runs continuously, check the following:

• The unit power switch is in the ON position.
Remedy: Set the unit power switch to the OFF position.

• An electrical short has occurred somewhere in the system.
Remedy: Perform a complete check of all wall inlets and power unit low voltage control lead connections. Contact your authorized Service Center.

To ensure your unit remains in good working condition, you must use NuTone genuine replacement parts. The following service parts are available for the NUTONE PUREPOWER PP6501:

* ITEM NOT SHOWN

NOTE: Order service parts by “Part No.” not by “Key No.”