MAKITA DSD180 (01) PDF Document

The specifications for the MAKITA DSD180 are as follows:

This tool is intended for plunge-cutting of drywall. Wood can also be cut by installing a suitable saw blade.

The typical A-weighted noise levels for the MAKITA DSD180 are:

Sound pressure level (LpA): 79 dB(A)

Uncertainty (K): 3 dB(A)

The noise level under working conditions may exceed 80 dB(A). It is mandatory to wear ear protection.

Vibration values for the MAKITA DSD180 vary by work mode:

Work mode: cutting drywall (thickness 30 mm): Vibration emission (ah) is 2.5 m/s2 with an uncertainty (K) of 1.5 m/s2.

Work mode: cutting chip board (thickness 15 mm): Vibration emission (ah) is 5.0 m/s2 with an uncertainty (K) of 1.5 m/s2.

Keep the work area clean and well lit. Cluttered or dark areas invite accidents.

Do not operate the MAKITA DSD180 in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. The tool creates sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating the power tool. Distractions can cause you to lose control.

Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

Do not expose the tool to rain or wet conditions. Water entering the power tool will increase the risk of electric shock.

If operating the power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.

Stay alert, watch what you are doing, and use common sense. Do not use the tool while you are tired or under the influence of drugs, alcohol, or medication.

Use personal protective equipment. Always wear eye protection. Equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection should be used for appropriate conditions.

Ensure the switch is in the off-position before connecting to the battery pack, picking up, or carrying the tool.

Remove any adjusting key or wrench before turning the tool on.

Do not overreach. Keep proper footing and balance at all times.

Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing, and gloves away from moving parts.

Hold the MAKITA DSD180 by insulated gripping surfaces when performing an operation where the cutting accessory may contact hidden wiring. A cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

Do not touch the blade or the workpiece immediately after operation; they may be extremely hot and could burn your skin.

Always switch off and wait for the blade to come to a complete stop before removing the blade from the workpiece.

Always switch off the tool before installing or removing the battery cartridge.

Hold the tool and the battery cartridge firmly when installing or removing the battery cartridge. Failure to hold them firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.

To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool.

Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.

Charge the battery cartridge at room temperature between 10 degrees Celsius and 40 degrees Celsius (50 degrees Fahrenheit – 104 degrees Fahrenheit). Let a hot battery cartridge cool down before charging it.

Charge the battery cartridge if you do not use it for a long period (more than six months).

Lithium-ion batteries with a star marking are equipped with a protection system that automatically cuts off power to the tool to extend battery life. The tool stops under the following conditions:

Overloaded: The tool is operated in a manner that causes it to draw an abnormally high current. Turn the tool off and stop the application that caused the overload, then turn the tool on to restart.

Overheated: If the tool does not start, the battery is overheated. Let the battery cool before turning the tool on again.

Low battery voltage: The remaining battery capacity is too low and the tool will not operate. Remove and recharge the battery.

Press the check button on the tool to indicate the remaining battery capacities. The battery indicators correspond to each battery as follows:

Press the check button on the battery cartridge. The indicator lamps will light up for a few seconds:

To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop.

To lock the trigger off, press the lock-off button from the side with the locked padlock marking. To unlock, press the button from the side with the unlocked padlock marking.

Always lock the tool off when carrying or suspending operation.

The cutting depth corresponds with the scale on the blade. To adjust it:

Step 1. Loosen the screw on the blade holder until the blade can move freely.

Step 2. Align the scale on the blade with the bottom line of the blade holder.

Step 3. Tighten the screws.

The maximum cutting depth depends on the blade type:

Pull the switch trigger to light up the lamp. The lamp keeps on lighting while the switch trigger is being pulled. The lamp goes out approximately 10 seconds after releasing the trigger.

Use a dry cloth to wipe dirt off the lens of the lamp. Be careful not to scratch it, as this may lower the illumination.

To remove the dust collector: Hold the tool handle and pull back the tabs on both sides of the tool at the same time.

To install the dust collector: Align the dust collector’s edge with the groove on the base and push it back into place until the tabs click.

Never operate the tool without the dust collector. Dust may come into your eyes and cause injury.

Step 1. Ensure the tool is switched off and the battery is removed.

Step 2. Remove the dust collector.

Step 3. Remove the bolts on the blade holder with the hex wrench.

Step 4. Set a new blade. Make sure the curved edge of the blade points forward. Fit the protrusion of the blade holder into the slot on the blade.

Step 5. Adjust the cutting depth and then tighten the bolts.

Step 6. Re-attach the dust collector.

Yes, a snap-off blade can be used for cutting drywall. Use 3 segments of 18 mm wide snap-off blade with 0.5 mm thickness. The maximum cutting depth is 12.5 mm when using this blade type.

Step 1. Loosen the bolts on the blade holder. Turn the blade holder so its protrusion faces outward.

Step 2. Insert the snap-off blade so that the sharp edge faces forward.

Step 3. Secure the snap-off blade at the position where the end of the first segment comes to the edge of the blade holder.

Step 4. Tighten the bolts.

Always attach the blade cap when the tool is not used. Pass the blade cap through the blade until the hook catches the base cover. Note that the wider hook comes on the front side.

To remove the blade cap, lift it while pinching both sides.

During operation, you can insert the blade cap into the hook on the base until it clicks to keep it out of the way.

When not in use, store the hex wrench in the designated slot on the tool base to keep it from being lost.

For clean operation, you can connect a Makita vacuum cleaner. Remove the rubber cap on the dust collector and connect the vacuum cleaner’s hose to the nozzle of the dust collector.

Hold the tool firmly and keep the base flush with the workpiece during cutting. Never perform a curved cut, as this may cause blade breakage.

The V-notch and convexed portion in the base cover indicate the position of the blade. It is recommended to draw cutting lines on the workpiece beforehand.

Place the tip of the blade on the start line. Tilt the tool so the front edge of the base touches the workpiece. Align the bottom of the V-notch with the cutting line.

Slowly pull the trigger. When the blade attains full speed, push the tool toward the workpiece until the whole surface of the base cover contacts it. Move the tool straight forward until the cut is finished.

Clean off cutting chips and dust accumulated on the base cover periodically.

Step 1. Ensure the battery is removed.

Step 2. Lift the base cover while pulling the hook on the back end to remove it.

Step 3. Clean the area, paying attention to the tip of the blade and cutting chips.

Step 4. Re-install the base cover by following the removal procedure in reverse.

Never use gasoline, benzine, thinner, alcohol, or similar substances. These may result in discoloration, deformation, or cracks in the tool.

The following accessories are recommended:

Drywall saw blade

Wood saw blade

Dust box

Dust collector

Hex wrench

Hook

Makita genuine battery and charger

Stop operating immediately. Continued use may result in a risk of overheating, possible burns, and even an explosion.

Rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 degrees Celsius (122 degrees Fahrenheit).

Do not touch the terminals with any conductive material. Avoid storing the battery cartridge in a container with other metal objects such as nails or coins. Do not expose the battery cartridge to water or rain.

No. Do not incinerate the battery cartridge even if it is severely damaged or completely worn out. The battery cartridge can explode in a fire.

Commercial transports by third parties or forwarding agents must observe special requirements on packaging and labeling. You must consult an expert for hazardous material for preparation of the item being shipped. Tape or mask off open contacts and pack the battery so it cannot move in the packaging.

Avoid contact with the liquid. If contact accidentally occurs, flush with water. If liquid contacts eyes, seek medical help. Liquid ejected from the battery may cause irritation or burns.

Follow your local regulations relating to disposal of battery. Do not dispose of electric equipment or battery packs together with household waste material.

Lithium-ion batteries with a star marking are equipped with a protection system that extends battery life by automatically cutting power during overload, overheating, or low voltage conditions.

No. Do not leave the tool running. Operate the tool only when hand-held.

Yes. Avoid cutting nails. Inspect the workpiece for any nails and remove them before operation.

Do not operate the tool at no-load unnecessarily.

Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data and always use the correct dust mask or respirator for the material and application.

No. Never perform a curved cut. Failure to do so may cause blade breakage, resulting in a serious injury.

Ensure that the protrusion of the blade holder is fitted into the slot on the blade and that the bolts are tightened securely. Insufficient tightening may cause blade breakage or serious personal injury.

Check for the proper clearance beyond the workpiece before cutting so that the blade will not strike the floor, workbench, or other obstacles.

It is recommended to only use genuine Makita batteries. Use of non-genuine batteries, or batteries that have been altered, may result in the battery bursting, causing fires, personal injury, and damage. It will also void the Makita warranty.

Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

To maintain product safety and reliability, repairs, any other maintenance, or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

The MAKITA DSD180 has a strokes per minute range of 0 to 6,000 min-1.

No. Any power tool that cannot be controlled with the switch is dangerous and must be repaired before further use.

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. Clean out all chips or foreign matter adhering to the blade or blade holder periodically.