FREE ENGLISH MAKITA DGA512 (01) PDF USER GUIDE

FREE ENGLISH MAKITA DGA512 (01) PDF USER MANUAL

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FREE ENGLISH MAKITA DGA512 (01) PDF OWNER MANUAL

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FREE ENGLISH MAKITA DGA512 (01) PDF INSTRUCTION GUIDE

FREE ENGLISH MAKITA DGA512 (01) PDF REFERENCE MANUAL

FREE ENGLISH MAKITA DGA512 (01) PDF INSTRUCTION MANUAL

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What are the specifications for the DGA411, DGA412, DGA413, DGA414 models?

ModelDGA411DGA412DGA413DGA414
Wheel diameter100 mm (4″)
Max. wheel thickness6.4 mm
Spindle threadM10
Rated speed (n)8,500 min⁻¹
Overall length382 mm
Rated voltageD.C. 18 V
Net weight2.2 – 2.8 kg
Electric brake
Wireless activation function

Note: Specifications may differ from country to country. The weight may differ depending on the attachment(s), including the battery cartridge.


What are the specifications for the DGA461, DGA462, DGA463, DGA464 models?

ModelDGA461DGA462DGA463DGA464
Wheel diameter115 mm (4-1/2″)
Max. wheel thickness7.2 mm
Spindle threadM14 or 5/8″ (country specific)
Rated speed (n)8,500 min⁻¹
Overall length382 mm
Rated voltageD.C. 18 V
Net weight2.3 – 3.0 kg
Electric brake
Wireless activation function

Note: Specifications may differ from country to country. The weight may differ depending on the attachment(s), including the battery cartridge.


What are the specifications for the DGA511, DGA512, DGA513, DGA514 models?

ModelDGA511DGA512DGA513DGA514
Wheel diameter125 mm (5″)
Max. wheel thickness7.2 mm
Spindle threadM14 or 5/8″ (country specific)
Rated speed (n)8,500 min⁻¹
Overall length382 mm
Rated voltageD.C. 18 V
Net weight2.3 – 3.0 kg2.4 – 3.0 kg
Electric brake
Wireless activation function

Note: Specifications may differ from country to country. The weight may differ depending on the attachment(s), including the battery cartridge.


What is the intended use of this tool?

The tool is intended for grinding, sanding and cutting of metal and stone materials without the use of water.

What are the typical A-weighted noise levels for these models?

ModelSound pressure level (LPA): (dB(A))Sound power level (LWA): (dB(A))Uncertainty (K): (dB(A))
DGA411, DGA412, DGA413, DGA414803
DGA461, DGA462, DGA463, DGA464793
DGA511, DGA512, DGA513, DGA514793

The noise level under working may exceed 80 dB (A).

WARNING: Wear ear protection.


What are the vibration total values for surface grinding with a normal side grip?

ModelVibration emission (ah, AG): (m/s²)Uncertainty (K) : (m/s²)
DGA411, DGA412, DGA413, DGA4144.51.5
DGA461, DGA462, DGA463, DGA4646.51.5
DGA511, DGA512, DGA513, DGA5146.51.5

What are the vibration total values for surface grinding with an anti-vibration side grip?

ModelVibration emission (ah, AG) : (m/s²)Uncertainty (K): (m/s²)
DGA411, DGA412, DGA413, DGA4144.01.5
DGA461, DGA462, DGA463, DGA4646.01.5
DGA511, DGA512, DGA513, DGA5146.01.5

What are the vibration total values for disc sanding with a normal side grip?

ModelVibration emission (an. Ds): (m/s²)Uncertainty (K): (m/s²)
All Models (DGA411-DGA514)2.5 m/s² or less1.5

What are the vibration total values for disc sanding with an anti-vibration side grip?

ModelVibration emission (an, Ds) : (m/s²)Uncertainty (K): (m/s²)
All Models (DGA411-DGA514)2.5 m/s² or less1.5

NOTE: The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another. It may also be used in a preliminary assessment of exposure.

WARNING: The vibration emission during actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used.

WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).


What battery cartridges are applicable?

Applicable battery cartridges:

BL1815N / BL1820 / BL1820B / BL1830 / BL1830B / BL1840 / BL1840B / BL1850 / BL1850B / BL1860B

Some of the battery cartridges listed above may not be available depending on your region of residence.

WARNING: Only use the battery cartridges listed above. Use of any other battery cartridges may cause injury and/or fire.

CAUTION: Only use genuine Makita batteries. Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.


How do I install or remove the battery cartridge?

CAUTION: Always switch off the tool before installing or removing the battery cartridge.

CAUTION: Hold the tool and the battery cartridge firmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.

To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.


How can I check the remaining battery capacity (for cartridges with indicator)?

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for a few seconds.

Indicator lamps (Lighted / Off / Blinking)Remaining capacity

[][][] Lighted

[] Off

[] Blinking

75% to 100%

[][] Lighted

[][] Off

[] Blinking

50% to 75%

[] Lighted

[][][] Off

[] Blinking

25% to 50%

[] Off

[][][] Off

[] Blinking

0% to 25%

[] Off

[][][] Off

[↑↓] Blinking

Charge the battery.

[] Off

[][][] Off

[][][] Blinking

The battery may have malfunctioned.

NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.


How does the battery indicator on the tool show the remaining capacity (Country specific)?

When you turn the tool on, the battery indicator shows the remaining battery capacity.

Battery indicator status (On / Off / Blinking)Remaining battery capacity

[][][] On

[] Off

[] Blinking

50% to 100%

[][] On

[] Off

[] Blinking

20% to 50%

[] On

[] Off

[] Blinking

0% to 20%

[] Off

[] Off

[][][] Blinking

Charge the battery

What protection systems does the tool have?

The tool is equipped with a tool/battery protection system. This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions:

Overload protection: When the tool is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops without any indication. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.

Overheat protection: When the tool is overheated, the tool stops automatically and the battery indicator shows a blinking state ([ ] On, [ ][ ] Blinking). In this situation, let the tool cool before turning the tool on again. If the tool does not start, the battery may be overheated. In this situation, let the battery cool before starting the tool again.

Overdischarge protection: When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the tool and charge the battery.


How do I release the protection lock if the system works repeatedly?

When the protection system works repeatedly, the tool is locked and the battery indicator shows a blinking state ([ ] On, [ ] Off, [ ][ ] Blinking). In this situation, the tool does not start even if turning the tool off and on.

To release the protection lock, remove the battery, set it to the battery charger and wait until the charging finishes.


How do I use the shaft lock?

Press the shaft lock to prevent spindle rotation when installing or removing accessories.

NOTICE: Never actuate the shaft lock when the spindle is moving. The tool may be damaged.


How do I operate the slide switch?

CAUTION: Before installing the battery cartridge into the tool, always check to see that the slide switch actuates properly and returns to the “OFF” position when the rear of the slide switch is depressed.

CAUTION: Switch can be locked in “ON” position for ease of operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool.

To start the tool, slide the slide switch toward the “I (ON)” position by pushing the rear of the slide switch. For continuous operation, press the front of the slide switch to lock it.

To stop the tool, press the rear of the slide switch, then slide it toward the “O (OFF)” position.


How do I adjust the speed using the speed adjusting dial?

The rotation speed of the tool can be changed by turning the speed adjusting dial. The table below shows the number on the dial and the corresponding rotation speed.

NumberSpeed
13,000 min⁻¹
24,500 min⁻¹
36,000 min⁻¹
47,500 min⁻¹
58,500 min⁻¹

NOTICE: If the tool is operated continuously at low speed for a long time, the motor will get overloaded, resulting in tool malfunction.

NOTICE: When changing the speed dial from “5” to “1”, turn the dial counterclockwise. Do not turn the dial clockwise forcibly.


What is the Automatic Speed Change function?

This tool has “high speed mode” (indicator off) and “high torque mode” (indicator on). It automatically changes operation mode depending on the work load. When the mode indicator lights up during operation, the tool is in high torque mode.


What is the Accidental re-start preventive function?

Even if the battery cartridge is installed on the tool with the slide switch in the “I (ON)” position, the tool does not start. To start the tool, first slide the slide switch toward the “O (OFF)” position and then slide it toward the “I (ON)” position.

What is the Electronic torque control function?

The tool electronically detects situations where the wheel or accessory may be at risk to be bound. In the situation, the tool is automatically shut off to prevent further rotation of the spindle (it does not prevent kickback). To restart the tool, switch off the tool first, remove the cause of sudden drop in the rotation speed, and then turn the tool on.

What is the Soft start feature?

The soft start feature reduces starting reaction.

How does the electric brake work (specific models only)?

For models DGA413/DGA414/DGA463/DGA464/DGA513/DGA514 only.

Electric brake is activated after the tool is switched off. The brake does not work when the power supply is shut down, such as the battery is removed accidentally, with the switch still on.


How do I install the side grip (handle)?

CAUTION: Always be sure that the side grip is installed securely before operation.

Screw the side grip securely on the position of the tool as shown in the figure.


How do I install or remove the wheel guard (locking screw type)?

WARNING: When using a depressed center wheel, flap disc, flex wheel or wire wheel brush, the wheel guard must be fitted on the tool so that the closed side of the guard always points toward the operator.

WARNING: When using an abrasive cut-off / diamond wheel, be sure to use only the special wheel guard designed for use with cut-off wheels. (In some European countries, when using a diamond wheel, the ordinary guard can be used. Follow the regulations in your country.)

Mount the wheel guard with the protrusions on the wheel guard band aligned with the notches on the bearing box. Then rotate the wheel guard to such an angle that it can protect the operator according to work. Be sure to tighten the screw securely.

To remove wheel guard, follow the installation procedure in reverse.


How do I install or remove the wheel guard (clamp lever type)?

WARNING: When using a depressed center wheel, flap disc, flex wheel or wire wheel brush, the wheel guard must be fitted on the tool so that the closed side of the guard always points toward the operator.

WARNING: When using an abrasive cut-off / diamond wheel, be sure to use only the special wheel guard designed for use with cut-off wheels. (In some European countries, when using a diamond wheel, the ordinary guard can be used. Follow the regulations in your country.)

Loosen the screw, and then pull the lever in the direction of the arrow. Mount the wheel guard with the protrusions on the wheel guard band aligned with the notches on the bearing box. Then rotate the wheel guard to such an angle that it can protect the operator according to work.

Pull the lever in the direction of the arrow. Then tighten the wheel guard with fastening the screw. Be sure to tighten the screw securely. The setting angle of the wheel guard can be adjusted with the lever.

To remove wheel guard, follow the installation procedure in reverse.


How do I install or remove a depressed center wheel or flap disc?

Optional accessory.

WARNING: When using a depressed center wheel or flap disc, the wheel guard must be fitted on the tool so that the closed side of the guard always points toward the operator.

CAUTION: Make sure that the mounting part of the inner flange fits into the inner diameter of the depressed center wheel / flap disc perfectly. Mounting the inner flange on the wrong side may result in the dangerous vibration.

1. Mount the inner flange onto the spindle. Make sure to fit the dented part of the inner flange onto the straight part at the bottom of the spindle.

2. Fit the depressed center wheel / flap disc on the inner flange and screw the lock nut onto the spindle.

3. To tighten the lock nut, press the shaft lock firmly so that the spindle cannot revolve, then use the lock nut wrench and securely tighten clockwise.

To remove the wheel, follow the installation procedure in reverse.


How do I install or remove a flex wheel?

Optional accessory.

WARNING: Always use supplied guard when flex wheel is on tool. Wheel can shatter during use and guard helps to reduce chances of personal injury.

Follow instructions for depressed center wheel but also use back up pad over wheel. See order of assembly on accessories page in the PDF.

1. Mount inner flange.

2. Place back up pad.

3. Place flex wheel.

4. Screw on lock nut.

5. Tighten using shaft lock and wrench.

To remove the wheel, follow the installation procedure in reverse.


How do I install or remove an abrasive disc (100 mm / 4″ model)?

Optional accessory.

NOTE: Use sander accessories specified in the PDF. These must be purchased separately.

1. Mount the inner flange onto the spindle.

2. Mount the rubber pad onto the spindle.

3. Fit the disc on the rubber pad and screw the sanding lock nut onto the spindle.

4. Hold the spindle with the shaft lock, and securely tighten the sanding lock nut clockwise with the lock nut wrench.

To remove the disc, follow the installation procedure in reverse.


How do I install or remove an abrasive disc (115 mm / 4-1/2″ or 125 mm / 5″ model)?

Optional accessory.

1. Mount the rubber pad onto the spindle.

2. Fit the disc on the rubber pad and screw the sanding lock nut onto the spindle.

3. Hold the spindle with the shaft lock, and securely tighten the sanding lock nut clockwise with the lock nut wrench.

To remove the disc, follow the installation procedure in reverse.


How do I connect a vacuum cleaner?

Optional accessory.

WARNING: Never vacuum metal particles created by grinding/cutting/sanding operation. Metal particles created by such operation are so hot that they ignite dust and the filter inside the vacuum cleaner.

To avoid dusty environment caused by masonry cutting, use a dust collecting wheel guard and a vacuum cleaner.

Refer to the instruction manual attached to the dust collecting wheel guard for assembling and using it.

Connect the hose of the vacuum cleaner to the dust collecting wheel guard attached to the tool.


How do I perform grinding and sanding operations?

WARNING: It should never be necessary to force the tool. The weight of the tool applies adequate pressure. Forcing and excessive pressure could cause dangerous wheel breakage.

WARNING: ALWAYS replace wheel if tool is dropped while grinding.

WARNING: NEVER bang or hit grinding disc or wheel onto work.

WARNING: Avoid bouncing and snagging the wheel, especially when working corners, sharp edges etc. This can cause loss of control and kickback.

WARNING: NEVER use tool with wood cutting blades and other saw blades. Such blades when used on a grinder frequently kick and cause loss of control leading to personal injury.

CAUTION: Never switch on the tool when it is in contact with the workpiece, it may cause an injury to operator.

CAUTION: Always wear safety goggles or a face shield during operation.

CAUTION: After operation, always switch off the tool and wait until the wheel has come to a complete stop before putting the tool down.

CAUTION: ALWAYS hold the tool firmly with one hand on housing and the other on the side grip (handle).

Turn the tool on and then apply the wheel or disc to the workpiece.

In general, keep the edge of the wheel or disc at an angle of about 15° to the workpiece surface.

During the break-in period with a new wheel, do not work the grinder in forward direction or it may cut into the workpiece. Once the edge of the wheel has been rounded off by use, the wheel may be worked in both forward and backward direction.


How do I perform operations with an abrasive cut-off / diamond wheel?

Optional accessory.

WARNING: When using an abrasive cut-off / diamond wheel, be sure to use only the special wheel guard designed for use with cut-off wheels. (In some European countries, when using a diamond wheel, the ordinary guard can be used. Follow the regulations in your country.)

WARNING: NEVER use cut-off wheel for side grinding.

WARNING: Do not “jam” the wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback, wheel breakage and overheating of the motor may occur.

WARNING: Do not start the cutting operation in the workpiece. Let the wheel reach full speed and carefully enter into the cut moving the tool forward over the workpiece surface. The wheel may bind, walk up or kickback if the power tool is started in the workpiece.

WARNING: During cutting operations, never change the angle of the wheel. Placing side pressure on the cut-off wheel (as in grinding) will cause the wheel to crack and break, causing serious personal injury.

WARNING: A diamond wheel shall be operated perpendicular to the material being cut.

Follow the instructions for depressed center wheel regarding installation. The direction for mounting the lock nut and the inner flange varies by wheel type and thickness (refer to figures 19-23 in the PDF).


How do I operate the tool with a wire cup brush?

Optional accessory.

CAUTION: Check operation of brush by running tool with no load, insuring that no one is in front of or in line with brush.

CAUTION: Do not use brush that is damaged, or which is out of balance. Use of damaged brush could increase potential for injury from contact with broken brush wires.

Remove the battery cartridge from the tool and place it upside down allowing easy access to spindle.

Remove any accessories on spindle. Thread wire cup brush onto spindle and tighten with supplied wrench.

NOTICE: Avoid applying too much pressure which causes over bending of wires when using brush. It may lead to premature breakage.


How do I operate the tool with a wire wheel brush?

Optional accessory.

CAUTION: Check operation of wire wheel brush by running tool with no load, insuring that no one is in front of or in line with the wire wheel brush.

CAUTION: Do not use wire wheel brush that is damaged, or which is out of balance. Use of damaged wire wheel brush could increase potential for injury from contact with broken wires.

CAUTION: ALWAYS use guard with wire wheel brushes, assuring diameter of wheel fits inside guard. Wheel can shatter during use and guard helps to reduce chances of personal injury.

Remove the battery cartridge from the tool and place it upside down allowing easy access to spindle.

Remove any accessories on spindle. Thread wire wheel brush onto spindle and tighten with the wrenches.

NOTICE: Avoid applying too much pressure which causes over bending of wires when using wire wheel brush. It may lead to premature breakage.


What can I do with the wireless activation function (specific models only)?

For DGA412/DGA414/DGA462/DGA464/DGA512/DGA514 only.

The wireless activation function enables clean and comfortable operation. By connecting a supported vacuum cleaner to the tool, you can run the vacuum cleaner automatically along with the switch operation of the tool.

To use the wireless activation function, prepare following items:

A wireless unit

A vacuum cleaner which supports the wireless activation function

The overview of the wireless activation function setting is as follows:

1. Installing the wireless unit

2. Tool registration for the vacuum cleaner

3. Starting the wireless activation function


How do I install the wireless unit?

CAUTION: Place the tool on a flat and stable surface when installing the wireless unit.

NOTICE: Clean the dust and dirt on the tool before installing the wireless unit. Dust or dirt may cause malfunction if it comes into the slot of the wireless unit.

NOTICE: To prevent the malfunction caused by static, touch a static discharging material, such as a metal part of the tool, before picking up the wireless unit.

NOTICE: When installing the wireless unit, always be sure that the wireless unit is inserted in the correct direction and the lid is completely closed.

1. Open the lid on the tool as shown in the figure.

2. Insert the wireless unit to the slot and then close the lid. When inserting the wireless unit, align the projections with the recessed portions on the slot.

When removing the wireless unit, open the lid slowly. The hooks on the back of the lid will lift the wireless unit as you pull up the lid. After removing the wireless unit, keep it in the supplied case or a static-free container.

NOTICE: Always use the hooks on the back of the lid when removing the wireless unit. If the hooks do not catch the wireless unit, close the lid completely and open it slowly again.


How do I register the tool for the vacuum cleaner’s wireless activation?

NOTE: A Makita vacuum cleaner supporting the wireless activation function is required for the tool registration.

NOTE: Finish installing the wireless unit to the tool before starting the tool registration.

NOTE: During the tool registration, do not pull the switch trigger or turn on the power switch on the vacuum cleaner.

NOTE: Refer to the instruction manual of the vacuum cleaner, too.

If you wish to activate the vacuum cleaner along with the switch operation of the tool, finish the tool registration beforehand.

1. Install the batteries to the vacuum cleaner and the tool.

2. Set the stand-by switch on the vacuum cleaner to “AUTO”.

3. Press the wireless activation button on the vacuum cleaner for 3 seconds until the wireless activation lamp blinks in green. And then press the wireless activation button on the tool in the same way.

If the vacuum cleaner and the tool are linked successfully, the wireless activation lamps will light up in green for 2 seconds and start blinking in blue.

NOTE: The wireless activation lamps finish blinking in green after 20 seconds elapsed. Press the wireless activation button on the tool while the wireless activation lamp on the cleaner is blinking. If the wireless activation lamp does not blink in green, push the wireless activation button briefly and hold it down again.

NOTE: When performing two or more tool registrations for one vacuum cleaner, finish the tool registration one by one.


How do I start the wireless activation function?

NOTE: Finish the tool registration for the vacuum cleaner prior to the wireless activation.

NOTE: Refer to the instruction manual of the vacuum cleaner, too.

After registering a tool to the vacuum cleaner, the vacuum cleaner will automatically run along with the switch operation of the tool.

1. Install the wireless unit to the tool.

2. Connect the hose of the vacuum cleaner with the tool.

3. Set the stand-by switch on the vacuum cleaner to “AUTO”.

4. Push the wireless activation button on the tool briefly. The wireless activation lamp will blink in blue.

5. Pull the switch trigger of the tool. Check if the vacuum cleaner runs while the switch trigger is being pulled.

To stop the wireless activation of the vacuum cleaner, push the wireless activation button on the tool.

NOTE: The wireless activation lamp on the tool will stop blinking in blue when there is no operation for 2 hours. In this case, set the stand-by switch on the vacuum cleaner to “AUTO” and push the wireless activation button on the tool again.

NOTE: The vacuum cleaner starts/stops with a delay. There is a time lag when the vacuum cleaner detects a switch operation of the tool.

NOTE: The transmission distance of the wireless unit may vary depending on the location and surrounding circumstances.

NOTE: When two or more tools are registered to one vacuum cleaner, the vacuum cleaner may start running even if you don’t pull the switch trigger because another user is using the wireless activation function.


How do I interpret the wireless activation lamp status?

StatusColorLamp Status (On / Blinking)DurationDescription
StandbyBlueBlinking2 hoursThe wireless activation of the vacuum cleaner is available. The lamp will automatically turn off when no operation is performed for 2 hours.
StandbyBlueOnWhen the tool is running.The wireless activation of the vacuum cleaner is available and the tool is running.
Tool registrationGreenBlinking20 secondsReady for the tool registration. Waiting for the registration by the vacuum cleaner.
Tool registrationGreenOn2 secondsThe tool registration has been finished. The wireless activation lamp will start blinking in blue.
Cancelling tool registrationRedBlinking20 secondsReady for the cancellation of the tool registration. Waiting for the cancellation by the vacuum cleaner.
Cancelling tool registrationRedOn2 secondsThe cancellation of the tool registration has been finished. The wireless activation lamp will start blinking in blue.
OthersRedOn3 secondsThe power is supplied to the wireless unit and the wireless activation function is starting up.
OthersOffThe wireless activation of the vacuum cleaner is stopped.

How do I cancel the tool registration for the vacuum cleaner?

Perform the following procedure when cancelling the tool registration for the vacuum cleaner.

1. Install the batteries to the vacuum cleaner and the tool.

2. Set the stand-by switch on the vacuum cleaner to “AUTO”.

3. Press the wireless activation button on the vacuum cleaner for 6 seconds. The wireless activation lamp blinks in green and then become red. After that, press the wireless activation button on the tool in the same way.

If the cancellation is performed successfully, the wireless activation lamps will light up in red for 2 seconds and start blinking in blue.

NOTE: The wireless activation lamps finish blinking in red after 20 seconds elapsed. Press the wireless activation button on the tool while the wireless activation lamp on the cleaner is blinking. If the wireless activation lamp does not blink in red, push the wireless activation button briefly and hold it down again.


How do I troubleshoot the wireless activation function?

Before asking for repairs, conduct your own inspection first. If you find a problem that is not explained in the manual, do not attempt to dismantle the tool. Instead, ask Makita Authorized Service Centers, always using Makita replacement parts for repairs.

State of abnormalityProbable cause (malfunction)Remedy
The wireless activation lamp does not light/blink.The wireless unit is not installed into the tool.Install the wireless unit correctly.
The wireless unit is improperly installed into the tool.
The terminal of the wireless unit and/or the slot is dirty.Gently wipe off dust and dirt on the terminal of the wireless unit and clean the slot.
The wireless activation button on the tool has not been pushed.Push the wireless activation button on the tool briefly.
The stand-by switch on the vacuum cleaner is not set to “AUTO”.Set the stand-by switch on the vacuum cleaner to “AUTO”.
No power supplySupply the power to the tool and the vacuum cleaner.
Cannot finish tool registration / cancelling tool registration successfully.The wireless unit is not installed into the tool.Install the wireless unit correctly.
The wireless unit is improperly installed into the tool.
The terminal of the wireless unit and/or the slot is dirty.Gently wipe off dust and dirt on the terminal of the wireless unit and clean the slot.
The stand-by switch on the vacuum cleaner is not set to “AUTO”.Set the stand-by switch on the vacuum cleaner to “AUTO”.
No power supplySupply the power to the tool and the vacuum cleaner.
Incorrect operationPush the wireless activation button briefly and perform the tool registration/cancellation procedures again.
The tool and vacuum cleaner is away from each other (out of the transmission range).Get the tool and vacuum cleaner closer to each other. The maximum transmission distance is approximately 10 m however it may vary according to the circumstances.
Before finishing the tool registration/cancellation; – the switch trigger on the tool is pulled or; – the power button on the vacuum cleaner is turned on.Push the wireless activation button briefly and perform the tool registration/cancellation procedures again.
Cannot finish tool registration / cancelling tool registration successfully.The tool registration procedures for the tool or vacuum cleaner has not finished.Perform the tool registration procedures for both the tool and the vacuum cleaner at the same timing.
Cannot finish tool registration / cancelling tool registration successfully.Radio disturbance by other appliances which generate high-intensity radio waves.Keep the tool and vacuum cleaner away from the appliances such as Wi-Fi devices and microwave ovens.
The vacuum cleaner does not run along with the switch operation of the tool.The wireless unit is not installed into the tool.Install the wireless unit correctly.
The wireless unit is improperly installed into the tool.
The terminal of the wireless unit and/or the slot is dirty.Gently wipe off dust and dirt on the terminal of the wireless unit and clean the slot.
The wireless activation button on the tool has not been pushed.Push the wireless activation button briefly and make sure that the wireless activation lamp is blinking in blue.
The stand-by switch on the vacuum cleaner is not set to “AUTO”.Set the stand-by switch on the vacuum cleaner to “AUTO”.
More than 10 tools are registered to the vacuum cleaner.Perform the tool registration again. If more than 10 tools are registered to the vacuum cleaner, the tool registered earliest will be cancelled automatically.
The vacuum cleaner erased all tool registrations.Perform the tool registration again.
The vacuum cleaner does not run along with the switch operation of the tool.No power supplySupply the power to the tool and the vacuum cleaner.
The vacuum cleaner does not run along with the switch operation of the tool.The tool and vacuum cleaner is away from each other (out of the transmission range).Get the tool and vacuum cleaner closer each other. The maximum transmission distance is approximately 10 m however it may vary according to the circumstances.
The vacuum cleaner does not run along with the switch operation of the tool.Radio disturbance by other appliances which generate high-intensity radio waves.Keep the tool and vacuum cleaner away from the appliances such as Wi-Fi devices and microwave ovens.
The vacuum cleaner runs while the tool’s switch trigger is not pulled.Other users are using the wireless activation of the vacuum cleaner with their tools.Turn off the wireless activation button of the other tools or cancel the tool registration of the other tools.

How should I maintain the tool?

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.

NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.


How do I clean the air vents?

The tool and its air vents have to be kept clean. Regularly clean the tool’s air vents or whenever the vents start to become obstructed.

Remove the dust cover from inhalation vent and clean it for smooth air circulation.

NOTICE: Clean out the dust cover when it is clogged with dust or foreign matters. Continuing operation with a clogged dust cover may damage the tool.


What are some optional accessories for this tool?

CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

Makita genuine battery and charger

Wireless unit (For models with wireless activation function)

Item #Description (Varies by model size)100 mm (4″)115 mm (4-1/2″)125 mm (5″)
1Grip 36
2Wheel Guard (for grinding wheel)
3Inner flange
4Depressed center wheel / Flap disc
5Lock nut
6Back up pad
7Flex wheel
8Inner flange and rubber pad 76 / Rubber pad 100 / Rubber pad 115Inner flange and rubber pad 76Rubber pad 100Rubber pad 115
9Abrasive disc
10Sanding lock nut
11Wire wheel brush
12Wire cup brush
13Wheel Guard (for cut-off wheel) *1
14Abrasive cut-off wheel / Diamond wheel
15Dust collecting wheel guard
Lock nut wrench

NOTE: *1 In some European countries, when using a diamond wheel, the ordinary guard can be used instead of the special guard covering the both side of the wheel. Follow the regulations in your country.

NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.


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