KUSSMAUL AUTO-PUMP HP 091-9HP-AD-HOR (01) PDF MANUAL


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****** Page 1 ****** INSTRUCTION MANUAL- Auto-Pump@ HP 1 20 VAC PRESSURE AIR COMPRESSOR SYSTEM wlTH AUTO DRAIN €9 (O MODEL # : OSI.SHP-AD.HOR INPUT: 110-1 1Svolt, 50/60 Hz, 3.3 AMPS 170 Cherry Avenue West Sayville, NY 11796 kussmaul.com FILE: IM_OBI -SHP-AD-HOR_revA1 .jndd A1 REVISED BY: PG 6 DATE: 6-06-2014 Horizontal Mount Only 1 YEAR WARRANTY n KUSSMAUL ELECTRONICS ENERGIZED AND READY, WHEN SECONDS COUNT Ph: 800-346-0857 Fax: 631-567-5826 sales@kussmaul.com

****** Page 2 ****** INTRODUCTION The 091-9HP Auto-Pump Air Compressor system is a 120 volt 50/60 Hz split capacitor A.C. motor operating a single cylinder air compressor designed specifically for installation on vehicles with air brakes. During long idle periods of the vehicle when even the slight- est seepage can cause an air brake system pressure to drop below the brake lockup pressure, the Auto Pump automatically starts to maintain the pressure. The Auto Pump motor is directly coupled to the compressor section eliminating all belts and pulleys assuring long life and reliable operation. A heavy duty pressure switch is adjusted to start the compressor when the system pressure drops below 110 psi and stops the compressor when 125 psi is attained. The pressure switch is adjustable. A moisture trap is mounted on the Auto Pump. This captures any condensate which results from compressing the air. The Auto Drain will automatically drain the condensate when the pump turns off. Please read and follow the installation instructions carefully . The Auto Pump requires no routine maintenance. A careful installation will assure years of trouble free operation. NOTE THIS PUMP REQUIRES A MINIMUM OF 120 VAC FOR OPERATION. AT LOWER VOLTAGES THE PUMP MAY NOT START 170 Cherry Avenue West Sayville, NY 11796 kussmaul.com KUSSMAUL ELECTRONICS ENERGIZED AND READY, WHEN SECONDS COUNT Ph: 800-346-0857 Fax: 631-567-5826 sales@kussmaul.com

****** Page 3 ****** CAUTION NO CONDENSATE OR WATER MUST BE A1-I-OWED TO OR ACCUMULATE IN THE OUTPUT OF THE AUTO PUMP. ROUTE OUTPUT PRESSURE DOWNWARD FROM AUTO PUMP TO PERMIT MOISTURE -ro DRAIN AWAY. WATER IN PUMP OUTLET INDUCE FAILURE WATER DAMAGE WILL VOID WARRANTY 170 Cherry Avenue West Sayville, NY 11796 kussmaul.com e KUSSMAUL ELECTRONICS ENERGIZED AND READY, WHEN SECONDS COUNT Ph: 800-346-0857 Fax: 631-567-5826 sales@kussmaul.com 3

****** Page 4 ****** VEHICLE TUBING INSTALLATION 1. 2. 3. 4. 5. 6. 7. Mount all components in a suitable location , preferably in a high area above the air system. Do not mount in engine compartment or near any source of heat or dirt . The system may be connected to any point in the vehicle’s air system Mount air compressor in horizontial position as shown. CAUTION no condensate or water must be allowed to enter or accumulate in the output of the Auto Pump . Route output pressure line downward from Auto Pump to permit moisture to drain away Water in the pump outlet will induce failure. All connections for air lines are 1/4″ NPT . Use Teflon tape, or equivalent on all connections to insure no leakage of air. The recommended installation of the Auto Pump air compressor system is shown below. Note that an external check valve is located between the compressor and the pressure switch. No additional check valve is required. Mount the air compressor. Connecta suitable piece offlexible tubing from the outlet port of compressor to the air tank . (Tubing and connectors are not supplied.) 8. An optional Mounting Plate 091-9H-1 is available to reduce any vibration and noise from the Auto Pump and to simplify pump mounting. Note: compressor must be mounted above air tank to assure that moisture will flow away from the compressor 1/4″ NPT Outlet Port Y Air Pressure System Air Line The Flow of Any Moisture Optional Mounting Plate kit 091-9H-1 170 Cherry Avenue West Sayville, NY 11796 kussmaul.com ELECTRONICS ENERGIZED AND READY, WHEN SECONDS COUNT Auto Pump Truck Body Ph: 800-346-0857 Fax: 631-567-5826 sales@kussmaul.com 4

****** Page 5 ****** VEHICLE WIRING INSTALLATION 1 . The Auto Pump is supplied with an unterminated 120VAC CE rated line cord. Wire the pump as follows: Brown wire – Line Blue Wire -L Neutral Green/Yellow Wire – Ground TO POWER TO MOTOR z PRESSURE SWITCH z 170 Cherry Avenue West Sayville, NY 11796 kussmaul.com AUTO ORAN SOLENOID INSTALLATION ‘”I RING DIAGRAM KUSSMAUL ELECTRONICS ENERGIZED AND READY, WHEN SECONDS COUNT Ph: 800-346-0857 Fax: 631-567-5826 sales@kussmaul.com

****** Page 6 ****** SPECIFICATION Input : 110-115 volts A.C. 50/60 Hz, 3.3 amps Weight: 13 lbs Motor Horsepower: 1/8 HP Motor Type: Split capacitor A.C. Pressure Switch: set to 105 PSI Cut-in, 125 PSI Cut-out (+/- 5 PSI) Outlet Connection: 1/4″ NPT, Female ACCESSORIES 170 Cherry Avenue West Sayville, NY 11796 kussmaul.com MOUNTING PLATE MODEL # oen -BHP-H FOR SIMPLIFIED MOUNTING ELECTRONICS ENERGIZED AND READY, WHEN SECONDS COUNT Ph: 800-346-0857 Fax: 631-567-5826 sales@kussmaul.com

****** Page 7 ****** WARRANTY POLICY CAUTION: WATER IN THE PUMP OUTLET WILL INDUCE FAILURE WATER DAMAGE WILL UOID WARRANTY All Auto Pumps of Kussmaul Electronics Company Inc. are warranted to be free of defects of material or workmanship. Liability is limited to repairing or replacing at our factory, without charge, any material or defects which become apparent in normal use within 1 year from the date the equipment was shipped. Equipment is to be returned, shipping charges prepaid and will be returned, after repair, shipping charges paid. Kussmaul Electronics Company, Inc. shall have no liability for damages of any kind to associated equipment arising from the installation and /or use of the Kussmaul Electronics Company, Inc. products. The purchaser, by the acceptance of the equipment, assumes all liability for any damages which may result from its installation, use or misuse, by the purchaser, his or its employees or others. Members of Fire and Emergency Manufacturers and Service Association FEMSA Members of National Fire Protection Association Members of Fire Apparatus Manufacturers Made in USA 170 Cherry Avenue West Sayville, NY 11796 kussmaul.com @ Association NFPA AMA Ph: 800-346-0857 KUSSMAUL ELECTRONICS ENERGIZED AND READY, WHEN SECONDS COUNT Fax: 631-567-5826 sales@kussmaul.com 7


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