KL SUN DOLPHIN PRO 94 (01) PDF Document

Your KL SUN DOLPHIN PRO 94 fishing boat is manufactured from High Density Polyethylene (HDPE), which is a very durable material. The specially formulated HDPE has an ultra-violet inhibitor blended throughout the material to reduce color fade and maintain its strength. Polyethylene is also a somewhat flexible material with memory, meaning it has a tendency to return to its original molded shape if distorted.

The capacity of your KL SUN DOLPHIN PRO 94, in both passengers and added cargo, is determined by the boat’s size and flotation. Each boat has a capacity tag clearly displayed on the craft. Flotation is provided by closed cell foam located between the deck and hull. The foam is strategically placed to provide flotation under normal loading conditions. All Sun Dolphin Pro models meet U.S. Coast Guard safety standards and are CE certified.

The serial number for your KL SUN DOLPHIN PRO 94 can be found on the outside of the hull in the back right corner, just under the rubrail.

Most states require that you register your boat if it has a motor or will be used with a motor. Additionally, several states require you to register the boat if it exceeds a certain length. To determine the specific registration requirements, please check with your state licensing bureau, which is often the Secretary of State, Department of Natural Resources, or the Department of Motor Vehicles.

The KL SUN DOLPHIN PRO 94 comes with the following parts:

• (2) seats

• (2) kingpin swivels

• (3) drain plugs installed

• (1) battery strap

• (1) trolling motor plug

Before applying boat registration decals, follow these steps:

1. Clean the area with alcohol or any solvent that does not leave a residue. Make sure the solvent is put aside and the area is dry.

2. Using a propane torch, lightly pass the flame back and forth over the area where the decals will be applied.

3. Do not try to heat the surface. This process will enhance the adhesion of the decals.

Due to its flexible nature, your KL SUN DOLPHIN PRO 94 may accumulate a small amount of water between the deck and hull from rain, waves, or condensation. This is normal and should be drained after use. To drain the boat, remove the appropriate drain plug and lift the stern of the boat so all the water drains towards the bow. Please be sure to secure the drain plug after draining is complete.

The KL SUN DOLPHIN PRO 94 has three drain plugs with the following locations and functions:

• One drain plug is located on the transom and drains the water that gets onto the deck.

• Another drain eliminates any water which condenses or seeps between the deck and hull. This plug is located on the bow just above the bow eye.

• The third drain plug is located in the livewell.

Use a 12V Deep Cycle Marine Battery (not included). To install:

1. Place the battery in the battery compartment.

2. Make sure the battery is secured using the holding strap so it cannot bounce or slide inside the compartment. The weight and sharp corners of the battery could crack the compartment liner.

3. Connect the wires as follows:

• RED to POSITIVE (+) terminal

• BLACK to NEGATIVE (-) terminal

If you wish to use an outboard motor, attach it to the transom following the instructions provided with the motor. Do not mount a motor with a horsepower rating higher than the rating on the boat capacity plate. A standard short shaft is recommended.

The KL SUN DOLPHIN PRO 94 model has a transom socket to connect a trolling motor. The specifications are:

• Maximum thrust: 40 lbs.

• Shaft length: standard.

Many trolling motors come with “alligator clips” or “ring connectors” for direct battery connection. To plug the trolling motor into the boat’s socket, you may need to replace these with the included male plug. To do this:

1. Cut the trolling motor power wires just behind the alligator clips or ring connectors and strip about 1/2″ of the insulation from the end of these wires.

2. Connect the trolling motor power wires to the plug wires using the connectors included in the accessory packet or by soldering.

Note: Be sure to connect the same color wires together. The RED wire on the plug is positive (+) and the BLACK wire is negative (-). Consult the trolling motor instructions for more details.

No, the KL SUN DOLPHIN PRO 94 is not equipped with navigation lighting.

To install a fish finder or depth finder on your KL SUN DOLPHIN PRO 94, follow these steps:

1. Hook up power for the fish finder directly to the battery. Since this is not a fused connection, please see the installation instructions included with the fish finder.

2. Place the main unit of the fish finder on the deck in any location that is convenient.

3. The transducer can be mounted to the trolling motor using stainless steel hose clamps. Alternatively, it can be mounted on a raised mounting block located on the port (left) side of the transom. This block has a small piece of durawood behind it as a backer.

Important: Do not mount the transducer anywhere else on the transom. There are no other wood backers (except for the center section where the motor is mounted). Mounting onto the plastic itself will not provide adequate support and will create a leak in the hull.

Before launching your KL SUN DOLPHIN PRO 94, please perform the following checks:

• Check the weather and wave conditions.

• Review the maximum capacities on the capacity plate, located on the rear starboard side of the deck. Ensure you are safely within these limits.

• Make sure your drain plugs are installed and secure.

• Make sure all passengers are wearing Personal Flotation Devices (life jackets).

• Check and tighten all motor mounting clamps if necessary.

• When loading, distribute the weight of the fuel tank, battery, tackle boxes, etc., evenly across the boat so that it will sit reasonably level in the water.

• When launching from shore, it is better to have help to lift and carry the boat to the water to prevent hull abrasion from dragging.

• Be sure the motor is tilted up to prevent damage when lowering the boat into the water.

• If launching from a trailer, remove all tie-downs before backing onto the launching ramp.

• Make sure to install all drain plugs before putting the boat in the water.

• When entering the boat, step in the center of the boat to keep it stable. Do not step on the gunwale (top edge of the side of the boat), which could cause it to tip.

• After the boat is in the water, check that it sits reasonably level fore to aft and side to side. If not, redistribute the items on board.

• Be conscious of the shore condition. Sharp rocks, sharp edges, and concrete aprons can seriously chafe the hull if you drag or slide the boat over them.

• Avoid mooring or docking in very shallow water where the hull will hit the bottom.

• Use boat fenders or other cushioning to prevent wave action from scraping the hull against the dock.

• Fill the livewell about 2/3 full of water. Do not overfill, as the excess water will seep between the hull and deck.

• Try to use cool water. Cooler water reduces the fish’s need for oxygen.

• Keep the lid closed when possible to help keep the water cool.

• To drain the livewell, remove the drain plug.

Yes, do not be concerned if you notice a slight hull flexing during use. The KL SUN DOLPHIN PRO 94 is designed to flex and absorb minor bumps without damage. This flexing is one of the great advantages of polyethylene.

The KL SUN DOLPHIN PRO 94 is not designed to plane but will travel smoothly if loaded and trimmed properly. You can adjust the trim of most outboard motors, which is the angle between the motor’s power unit and the transom.

• If the motor is angled out too far, the bow will rise sharply when power is applied.

• If the prop is angled too close to the transom, it will tend to push the bow down when power is applied.

Adjusting weight distribution also helps the boat travel smoothly.

• If the bow lifts too much, shift more weight forward.

• If the bow tends to plow down in the water, shift weight toward the stern.

The KL SUN DOLPHIN PRO 94 can be conveniently transported in the back of a full-size pickup truck. Be sure to tie the boat down snugly using several tie-down straps. Do not over-tighten the straps, as this will distort the deck and hull.

If you transport your KL SUN DOLPHIN PRO 94 on a trailer, consider the following:

• Ensure the trailer has supporting bunks that are 5′ to 8′ long. They should be made from 2″ x 4″ or 2″ x 6″ stock turned wide side up. If your trailer doesn’t have bunks this size, you’ll need to make them. Transporting or storing the boat on a trailer with too short or too narrow supports will cause the hull to dent and significantly reduce performance.

• Do not wind the winch too tight. Just enough to snug it against the winch stop is adequate. Over-tightening may distort the bow over time.

• Loosen the transom or gunwale tie-down straps if the boat will be left on the trailer for more than 1-2 days. If the straps are left tight, the boat may distort under pressure.

• The HDPE material is impact resistant but vulnerable to excess abrasion. Avoid dragging the boat across gravel, asphalt, or concrete.

• Drain any water accumulated between your deck and hull.

• Your boat can be cleaned with warm water and any standard detergents. More difficult stains, such as brackish watermarks, may be cleaned with a petroleum-based cleaner. Read the manufacturer’s instructions carefully before using any cleaner.

• Do not use Armour-All or other plastic conditioner products, as they can discolor and weaken the plastic. Do not use abrasive cleaning products.

• If used in salt-water, rinse the boat and components thoroughly with fresh water after each use. Scrape off marine life like barnacles periodically.

• Periodically check and clean the battery terminals and wire leads.

• Remove corrosion from trolling motor harness connections.

• Spray electrical connectors with a lubricant such as Super Lube or CRC 56.

• Periodically inspect all bolts and screws to ensure proper performance and safety.

The polyethylene material of your KL SUN DOLPHIN PRO 94 has some memory and tends to return to its original molded shape if distorted. If a dent occurs, follow these steps:

1. Relieve the pressure that caused the dent or distortion by supporting the boat differently or removing gear or the motor.

2. Place the boat in the warm sun. Usually, the south side of a building is the warmest spot. As the boat warms up, it will usually (but not always) return to its original molded shape. This may take a few hours or a couple of weeks depending on outside temperatures and the degree of distortion.

• Remove the boat from the water. Leaving it in the water for more than a few days will promote algae growth.

• For winter storage, clean and coat electrical fittings with CRC 56 or a battery terminal protectant. A mooring cover is suggested. If possible, store your boat in a garage or barn.

• Make sure all water is drained from between the deck and hull. When storing, open the drain plug and tilt the stern up to ensure proper drainage from the bow drain.

• Do not allow water to accumulate between the deck and hull and freeze, as this damages the flotation foam.

• Remove all seats, fuel tanks, batteries, and other accessories.

• Do not fill the boat with gear.

• Release the tension from the winch and tie-down straps.

• Do not store the boat on sawhorses.

• Meets CE and US Coast Guard Safety Standards

• Made of durable, dent-resistant High Density Polyethylene

• Fits in the back of a pick-up, no trailer needed

• Pre-wired for trolling motor

• Livewell with drain

• Two-year hull and deck warranty