KL SUN DOLPHIN PRO 120 (01) PDF Document

The serial number for your KL SUN DOLPHIN PRO 120 can be found on the outside of the hull in the back right corner, just under the rubrail.

Before applying boat registration decals to your KL SUN DOLPHIN PRO 120, clean the area with alcohol or any solvent that does not leave a residue. Make sure the solvent is put aside and the area is dry. Using a propane torch, lightly pass the flame back and forth over the area where the decals will be applied. Do not try to heat the surface. This process will enhance the adhesion of the decals.

Your KL SUN DOLPHIN PRO 120 boat may accumulate a small amount of water between the deck and hull due to rain, waves, and condensation. This is normal and should be drained after use. Remove the drain plug and lift the bow of the boat so all the water drains to the transom. Please be sure to secure the drain plug after draining.

The KL SUN DOLPHIN PRO 120 has three drain plugs located on the transom.

1. One drains the water from the livewell.

2. Another drain eliminates any water which condenses or seeps between the deck and hull.

3. The third plug drains the water that gets onto the deck.

The built-in cooler in the bow also has a drain which empties between the deck and hull.

To power your KL SUN DOLPHIN PRO 120, use a 12V Deep Cycle Marine Battery (not included). To install, place the battery in the battery compartment. Make sure the battery is secured using the holding strap so it can’t bounce or slide inside the compartment, as the weight and sharp corners of the battery could crack the compartment liner. Connect the wires as follows:

RED to POSITIVE (+) terminal

BLACK to NEGATIVE (-) terminal

If you wish to use an outboard motor on your KL SUN DOLPHIN PRO 120, attach it to the transom following the instructions provided with the motor. Do not mount a motor with a horsepower rating higher than the rating on the boat capacity plate. A standard short shaft is recommended.

The KL SUN DOLPHIN PRO 120 is designed with a planing hull. However, it likely will not plane with less than a 9.9 HP motor. Two-cycle outboards generally provide better performance on a small boat because they are lighter in weight than four-cycle motors.

The KL SUN DOLPHIN PRO 120 model has a bow socket to connect a trolling motor. A foot-controlled trolling motor may also be used with this model. A deck motor mount is available for purchase.

Maximum thrust: 55 lbs.

Shaft length: standard.

Note: The KL SUN DOLPHIN PRO 120 has a feed tube from the front compartment to the battery compartment in the back of the boat to internally feed the wires from bow to stern for direct hook up to the battery.

If you operate your KL SUN DOLPHIN PRO 120 after dusk, before dawn, or in poor lighting conditions (e.g., fog), you must have navigation lighting that meets US Coast Guard standards.

Anchored or Not Moving: Only the stern light (sometimes called an all-around light) should be on.

Moving or Underway: Both the bow lights and stern light must be on.

The KL SUN DOLPHIN PRO 120 is equipped with built-in bow lights (red/green). The stern light is operated by installing the light pole into the socket. The lights can be operated by the control panel on the rear, starboard side of the boat.

The KL SUN DOLPHIN PRO 120 uses circuit breakers for its electrical systems. A 5 amp circuit breaker is used for the lights and aerator, and a 50 amp circuit breaker is used for the front trolling motor connection. If any of your electrical systems are not working, try resetting the circuit breaker by pushing the breaker button found on the control panel.

The transducer for the fish finder on a KL SUN DOLPHIN PRO 120 may be mounted on either side of the stern. Use caulking to seal the mounting screws and locate the transducer away from the turbulence. The transom consists of 1″ plywood. The transducer can be placed on either side per the diagram in the manual. Do not mount into the outside sponson because there is only the material thickness of the hull to screw to, and a leak will result. See the instructions from the fish finder manufacturer for more details.

Before launching your KL SUN DOLPHIN PRO 120, please follow this checklist:

• Check the weather and wave conditions.

• Review the maximum capacities on the capacity plate, located on the rear starboard side of the deck. Ensure you are safely within these limits.

• Make sure your drain plugs are installed and secure.

• Some water accumulation should be expected between the deck and hull. It is not necessarily an indication of a serious leak. Drain the space between the deck and hull of any accumulated water by following the boat-specific “Installing Drain Plugs” instructions. Reinstall the drain plug.

• Make sure all passengers are wearing Personal Flotation Devices (life jackets).

• When the boat is under power, it is advised that the operator and any passengers remove the seat pedestal (Pro 120 only) and place the seat directly into the seat base. Do not sit elevated in the pedestal seats while the boat is in motion.

• Check and tighten if necessary all motor mounting clamps.

• When loading, distribute the weight of the fuel tank, battery, tackle boxes, etc. evenly across the boat so that it will sit reasonably level in the water. Remember this is a small boat and extra caution should be taken to prevent overloading the craft as this could result in unsafe operating characteristics.

Follow these tips when launching your KL SUN DOLPHIN PRO 120:

• When launching from shore, it is better to have help to lift and carry the boat to the water to prevent excessive hull abrasion.

• Be sure the motor is tilted up to prevent damage when lowering the boat into the water.

• If launching from a trailer, remove all tie-downs before backing onto the launching ramp.

• Make sure to install all drain plugs before putting the boat in the water.

• When entering the boat, step in the center of the boat to keep it stable. Do not step on the gunwale (top edge of the side of the boat), which could cause the boat to tip.

• After the boat is in the water but before leaving shore, check to make sure the boat sits reasonably level. If not, redistribute items on board.

• Be conscious of the shore condition. Sharp rocks, sharp edges on break walls, and concrete aprons can seriously chafe the hull if you drag or slide the boat over these surfaces.

• Avoid mooring or docking your KL SUN DOLPHIN PRO 120 in very shallow water where the hull will hit the bottom.

• Use boat fenders or other cushioning to prevent wave action from scraping the hull against the dock.

Your KL SUN DOLPHIN PRO 120 has a livewell. Follow these steps for operation:

• Fill the livewell about 2/3 full of water. Do not overfill. The excess water will seep between the hull and deck. Try to use cool water, as it reduces the fish’s need for oxygen. Keep the lid closed when possible to help keep the water cool.

• The KL SUN DOLPHIN PRO 120 has a recirculating aerator pump. It’s not necessary to run the pump continuously. Running it for five minutes or so every 1/2 hour is adequate if the water is cool, longer if the water is warm. Periodically check the pump intake vanes and spray head parts for debris and clean when necessary. The pump draws approximately 1 1/2 amp @ 12 VDC. The switch is on the electrical control panel.

• Drain the livewell by removing the drain plug.

Traveling Across the Water: Do not be concerned if you notice a slight hull flexing during use of your KL SUN DOLPHIN PRO 120. The boat is designed to flex and absorb minor bumps without damage. This flexing is one of the great advantages of polyethylene.

Trim/Planing: The KL SUN DOLPHIN PRO 120 is designed with a planing hull, but it likely will not plane with less than a 9.9 HP motor. With most outboard motors, you can adjust the trim, which is the angle between the motor’s power unit (prop) and the transom. If the motor is angled out too far, the bow will rise sharply when power is applied. If the prop is angled too close to the transom, it will tend to push the bow down when power is applied.

Adjusting the weight distribution will also help the boat travel smoothly. If the bow lifts too much, shift more weight forward. If the bow tends to plow down in the water, shift weight toward the stern.

Transporting by Pickup Truck: Your KL SUN DOLPHIN PRO 120 can be transported in the back of a full-size pickup truck. Be sure to tie the boat down snugly using several tie-down straps. Do not over-tighten the straps, as this will distort the deck and hull.

Trailering: If your boat will be transported on a trailer, here are some important considerations:

• Ensure that the trailer has supporting bunks that are 5′ to 8′ long. They should be made from 2″ x 4″ or 2″ x 6″ stock turned wide side up. If the trailer doesn’t have bunk supports this size, you’ll need to make them. Transporting and especially storing a boat on a trailer with too short or too narrow supports will cause the hull to dent and will significantly reduce performance.

• Do not wind the winch too tight. Just enough to snug it against the winch stop is adequate. Over-tightening may distort the bow over time.

• Loosen the transom or gunwale tie-down straps if the boat will be left on the trailer for more than 1-2 days. If the straps are left tight, the boat may distort under pressure.

With minimal care and maintenance, your KL SUN DOLPHIN PRO 120 has been designed to provide you with many years of enjoyment.

• The HDPE material is very impact resistant but is vulnerable to excess abrasion. Avoid dragging the boat across gravel, asphalt or concrete.

• Drain any water accumulated between your deck and hull.

• Your boat can be cleaned with warm water and any standard detergents. More difficult stains, such as brackish watermarks, may be cleaned with a petroleum-based cleaner. Read the manufacturer’s instructions carefully before using any cleaner. Do not use plastic conditioner products, as they can discolor and even weaken the plastic. Do not use abrasive cleaning products.

• If your boat will be used in salt-water environments, it is suggested that the boat and components be rinsed thoroughly with fresh water after each use. Barnacles and other marine life will form on the hull surface if the boat is left in salt or brackish water for extended periods of time. Carefully scrape off the hull surface periodically with a putty knife or stiff brush.

• Periodically check and clean the battery terminals and wire leads.

• Remove corrosion from trolling motor harness connections.

• Spray electrical connectors with a lubricant such as Super Lube or CRC 56.

• Periodically check the operation of the aerator and lights.

• Periodically inspect all bolts and screws to ensure proper performance and safety.

• The carpet on the KL SUN DOLPHIN PRO 120 model can be cleaned with any standard carpet cleaner.

The polyethylene material of your KL SUN DOLPHIN PRO 120 is somewhat flexible with some memory, meaning it has a tendency to return to its original molded shape if distorted. If this occurs, follow these steps:

1. Relieve the pressure that caused the dent or distortion by supporting the boat differently or removing gear or the motor etc.

2. Place the boat in the warm sun. Usually, the south side of a building is the warmest spot. As the boat warms up, it will usually (but not always) return to its original molded shape. This may take a few hours or a couple of weeks depending upon outside temperatures and the degree of distortion.

Follow these procedures when storing your KL SUN DOLPHIN PRO 120:

• Remove the boat from the water. Leaving the boat in the water for any longer than a few days will promote algae growth on the hull.

• For winter storage, clean and coat electrical fittings with CRC 56 or battery terminal protectant. We suggest a mooring cover to prevent water and debris from accumulating. If possible, store your boat in a garage or barn.

• Make sure all water is drained from between the deck and hull. When storing your boat, open the drain plug and tilt the bow up to ensure proper drainage.

• Don’t allow water to accumulate between the deck and hull and freeze. Freezing damages the flotation foam.

• Close the cap on the stern light sockets.

• Remove all seats, fuel tanks, batteries and other accessories.

• Don’t fill the boat with gear.

• Release the tension from the winch and tie-down straps.

• Don’t store the boat on sawhorses.

Also Features:

• Meets CE and US Coast Guard Safety Standards

• Polyurethane foam injected floor with aluminum stringers for rigidity

• Closed cell polystyrene foam flotation

• Fused control panel

• Navigation lights

*Please have serial number available when ordering