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What are the general safety warnings for using the HUAZHENG HZJY-10K-IA?
The design and manufacture of the HUAZHENG HZJY-10K-IA achieves IEC61010 safety standards. To ensure safety, users must follow these warnings and regulations:
Please read and understand the operational guidelines before use, especially regarding the instrument’s output voltage.
Keep the user manual for reference at any time.
Only instructed personnel should use the instrument.
Understand and comply with all safety operating instructions.
Strictly abide by all instructions. Non-compliance may lead to personal injury and equipment damage.
What are the critical danger warnings for operating the HUAZHENG HZJY-10K-IA?
Improper operation can lead to serious or fatal damage. Please observe the following:
Before use, please wear insulated gloves.
Do not exceed the AC/DC600V measurement circuit limit.
Do not test in flammable places, as a spark could cause an explosion.
Do not operate the instrument with wet or damp hands.
Do not connect the test line to a charged circuit.
Do not touch the circuit being measured immediately after the test, as this may result in electric shock accidents.
If a test line or port is found to have damaged insulation due to dirt or carbon, please stop the test.
What should I do if the HUAZHENG HZJY-10K-IA instrument is abnormal?
If the instrument is abnormal, please stop using it immediately. Examples of abnormal conditions include instrument damage or bare metal parts.
Do not install replacement parts or perform any unauthorized modifications or maintenance.
Ensure that all wires and connections to the instrument testing port are firm.
What pre-measurement checks and storage advice should be followed for the HUAZHENG HZJY-10K-IA?
Before measurement, confirm the voltage selection is set to the appropriate value.
If the instrument is not used for a long time, the battery should be fully charged, and recharged every 3 months.
Do not store the instrument in high temperature, damp, or condensation-prone places, or under direct sunlight for a long time.
To clean the equipment enclosure, use a damp cloth or cleaner. Do not use abrasives or solvents.
If the instrument is wet, please dry it before storage.
What are the features of the HUAZHENG HZJY-10K-IA Insulation Resistance Tester?
It has 5 ranges: 500V, 1000V, 2500V, 5000V, 10000V, the maximum test can reach 20TΩ, and it has a manual boost function.
Designed in strict accordance with safety standards.
Insulation resistance range up to 20TΩ@10kV.
The short-circuit current can be adjusted up to 3mA.
Automatically displays the test values of polarization index (PI) and absorption ratio (DAR). It can test leakage current and capacitance, as well as dielectric discharge test (DD), step voltage test (SV), and ramp test.
Excellent anti-interference performance, guaranteeing test accuracy even when the interference current reaches 2mA.
The AC and DC voltage test function can automatically identify AC or DC.
Capacitive test products are discharged quickly and automatically by the instrument, no manual discharge is required.
It has 2 power modes: lithium battery power supply (up to 6 hours life) and can be charged while in use. It automatically switches from AC to battery power in the event of a power failure.
Features an all-Chinese display with prompt operations and an insulation resistance simulation column.
Includes a digital filter function to reduce the influence of external interference on the display value.
Complete protection function, equipped with a fuse blowing prompt function.
Includes a data saving function, and data can be exported.
What are the technical specifications of the HUAZHENG HZJY-10K-IA?
Safety specifications: IEC 61010-1 CAT.IV 600V Pollution degree 2; IEC 61326 EMC specification; IEC60529 IP64 (outer box closed state)
AC power supply: 220V±10%, 50/60 HZ, 20 VA
Battery power supply: 16.8V lithium ion battery
Battery life time: 5000V@100M, about 6 hours
Dimensions (length x width x height): 27cm x 23cm x 16cm
Weight: 3.8kg
Output voltage accuracy: 100% to 110% of the nominal value
Output voltage monitoring accuracy: ±5%±10V
Voltage measurement range: AC: 30-600V (50HZ/60HZ), DC: 30-600V
Voltage measurement accuracy: ±2%±3dgt
Current test range: 10mA
Current measurement accuracy: 5%+0.2nA
Short circuit current: 2 to 5mA, adjustable output
Capacitance test range: 25uF
Capacitance test accuracy: ±10%±0.03uF
Discharge rate of capacitor sample: from 5000V to 10V, 1S/μF
Protection: 2% error, shielding 500kΩ leakage resistance under 100MΩ load
Analog display range: 100kΩ to 10TΩ
Digital display range: 10kΩ to 20TΩ
Insulation alarm: 0.01MΩ to 9999.99MΩ
What is the insulation resistance test range and accuracy for the HUAZHENG HZJY-10K-IA?
The accuracy is specified for a temperature of 23±5°C and relative humidity of 45 – 75%RH. For manual voltage regulation with a range of 1G/V, 100G at 100V, the resistance error increases by 10% when the voltage is less than 200V.
| Range Accuracy |
500V | 1000V | 2500V | 5000V | 10000V |
|---|---|---|---|---|---|
| n.s. | <100K | <100K | <100K | <100K | <100K |
| ±5%rdg±3dgt | 100K -100G | 100K-200G | 100K-500G | 100K-1T | 100K-2T |
| ±20%rdg | 100G-1T | 200G-2T | 500G-5T | 1T-10T | 2T-20T |
What are the components on the front panel of the HUAZHENG HZJY-10K-IA?
| No. | Instruction | No. | Instruction |
|---|---|---|---|
| 1 | AC plug | 2 | AC indicator |
| 3 | Test terminal (E, G, L) | 4 | LCD |
| 5 | Button | 6 | High voltage indicator |
How do the main buttons on the HUAZHENG HZJY-10K-IA function?
There are 5 buttons in total from left to right. The first one is the power-on button in the shutdown state.
| Button No. | Instruction |
|---|---|
| 1 | Power on button, press to power on when off |
| 1, 2, 3, 4 | Function keys |
| 5 | TEST key, press and hold for 1S to test, then press to stop. (Invalid when entering the setting menu) |
How do I use the soft keys on the test setting interface of the HUAZHENG HZJY-10K-IA?
| Soft keys | Function Description |
|---|---|
| Power off | Turns off the power. The instrument automatically turns off after 5 minutes of inactivity. |
| Voltage+ | Select test voltage, from low to high, then back to low. |
| Voltage- | Select test voltage, from high to low. |
| Time+ | Increase the test time by 1 minute per press. Returns to 1 after 99. |
| Time- | Decrease the test time by 1 minute per press. Returns to 99 when less than 1. |
| Mode | Select test mode: IR mode: Test DAR/PI according to the set time. DD mode: After stopping, continue timing for 1 minute, then calculate the DD value. This mode can also test DAR/PI. SV mode: Step-up voltage mode, divides the test voltage and time into 5 steps, increasing by 20% each time, to obtain the insulation resistance value at 5 voltages. |
| Current+ | Set the short-circuit current value, increases in 1mA increments. |
| Current- | Set the short-circuit current value, decreases in 1mA increments. |
| Filter+ | Select filter parameters: 0: No filter (recommended for no interference). 1: Hardware low-pass filter (for most cases). 2: Software low-pass filter (recommended for high resistance > 100G). 3: Software + hardware low-pass filter (recommended for high resistance > 1T). |
| Filter- | Select filter parameters. |
| Data | View saved records. |
| Settings | Set screen brightness, menu language, real-time clock, and alarm resistance value. |
| Back | Return to the previous menu. |
| Next item | Move to the next item, which will be highlighted in red. You can then operate according to the button prompts. |
| Save | Save the current test value. The memory number will be displayed on the screen. |
| If a printer is configured, press this key to print the current test data or saved data. | |
| +10V | Increase the currently set voltage by 10V. |
| -10V | Decrease the currently set voltage by 10V. |
| +100V | Increase the currently set voltage by 100V. |
| -100V | Decrease the currently set voltage by 100V. |
| >>> | Switch the step value of the voltage adjustment keys. |
How do I interpret the battery power indicator and charge the HUAZHENG HZJY-10K-IA?
Battery Power Indicator:
The battery indicator has multiple levels. When the display shows only one bar left, it should be charged in time. When the battery display flashes, the power supply will be automatically cut off at any time and the battery must be charged immediately.
Charging:
Provide an AC power source that meets the requirements to the panel AC socket to charge the instrument. When charging, the power indicator light is on, and the battery indicator on the display screen will show the charge progressing from empty to full. When it is full, it displays a full grid icon.
How do I perform a voltage measurement with the HUAZHENG HZJY-10K-IA?
1. Connect the L end of the test line to the tested product, and the E end to ground.
2. Turn on the instrument to check the actual measured voltage. The instrument can automatically distinguish between DC and AC.
3. Regardless of whether the voltage is DC or AC, if it exceeds 10V, check again whether the circuit breaker under test is disconnected.
How do I measure the absorption ratio (DAR) with the HUAZHENG HZJY-10K-IA?
1. Choose a measurement time longer than 1 minute.
2. Select the appropriate voltage and start the test.
3. The instrument automatically records the resistance values at 15 seconds (R15) and 60 seconds (R60), and calculates the absorption ratio after 60 seconds.
The absorption ratio calculation method is: DAR = R60 / R15.
How do I measure the polarization index (PI) with the HUAZHENG HZJY-10K-IA?
1. Choose a measurement time longer than 10 minutes.
2. Select the appropriate voltage and start the test.
3. The instrument automatically records the resistance values at 60 seconds (R60) and 600 seconds (R600), and calculates the polarization index after 600 seconds.
The polarization index calculation method is: PI = R600 / R60.
How is the DD (dielectric discharge) test performed and what do the results mean on the HUAZHENG HZJY-10K-IA?
The DD test is suitable for diagnosing multilayer insulation. It judges defects by measuring the discharge current and capacitance 1 minute after the test is completed.
DD value = current value (mA) 1 minute after the test is completed / voltage value (V) when the test is completed / capacitance value (F)
The following table provides a criterion for interpreting the results:
| DD Value | Below 2.0 | 2.0 ~ 4.0 | 4.0 ~ 7.0 | Above 7.0 |
|---|---|---|---|---|
| Judgement | Good | Warning | Poor | Worst |
What are the precautions for test wiring with the HUAZHENG HZJY-10K-IA?
1. Confirm that the tested product is safely grounded and is not live.
2. Confirm that the E terminal (grounding terminal) of the meter is grounded.
3. For high insulation resistance measurements, use the G end (protection ring). A conductor protection ring should be placed on the surface between the two measurement terminals of the test product. Connect this ring to the G terminal of the meter with a test wire. This eliminates leakage current caused by the surface of the test product and ensures measurement accuracy. Especially when verifying the instrument, the G terminal should be connected to the G terminal of the resistance box to ensure normal verification.
What are the resistance and current capacity dimensions used by the HUAZHENG HZJY-10K-IA?
Resistance dimension:
1000kΩ = 1MΩ
1000MΩ = 1GΩ
1000GΩ = 1TΩ
Current capacity:
1A = 1000mA
1mA = 1000uA
1uA = 1000nA
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