GOLD METAL ASTRO STAGING CABINET 2004SLN (01) PDF MANUAL

Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death.

DO NOT immerse any part of this equipment in water.

DO NOT use excessive water when cleaning.

Keep cord and plug off the ground and away from moisture.

Always unplug the equipment before cleaning or servicing.

Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

To avoid burns, DO NOT touch heated surfaces.

DO NOT place or leave objects in contact with heated surfaces.

ALWAYS wear safety glasses when servicing this equipment.

No user serviceable parts inside. Refer servicing to qualified service personnel.

Read and understand operator’s manual and all other safety instructions before using this equipment.

DO NOT allow direct contact of this equipment by the public when used in food service locations. Only personnel trained and experienced in the equipment operation may operate this equipment. Carefully read all instructions before operation.

This machine is NOT to be operated by minors.

Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any alterations to this equipment will void the warranty and may cause a dangerous condition. This appliance is not intended to be operated by means of an external timer or separate remote-control system. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.

It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions. (Gold Medal Products Co. does not assume any liability for injury due to careless handling and/or reckless operation of this equipment.)

After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control.

Read and understand the operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.

The 2004 and 2008 Series are popcorn staging cabinets, with forced air popcorn crisper. This product is not intended for volatile food products. Options vary by Model (double sided door units have doors on both sides of cabinet).

2004: Large cabinet, swing out doors (one side), 2 shelves, and LED lighted sign.

2004SL: Large cabinet, sliding doors (one side), 2 shelves, and LED lighted sign.

2004SLN: Large cabinet, sliding doors (one side), 2 shelves, and LED Neon sign.

2008SL: Small cabinet, sliding doors (one side), 2 shelves, and LED lighted sign.

This unit has been tested at the factory.

1. Remove all packaging and tape prior to operation.

2. Place unit on a sturdy, level base for use, then place shelves on the shelf supports in unit.

3. Units with swing out doors – the door knobs are shipped facing the inside of the machine. Re-adjust knobs to face the outside of the machine.

4. For NSF compliance, set unit flush with counter and silicone caulk the 4 sides where frames meets counter top. If equipped with Old Maid Pans, use minimal amount of caulk under pan openings to avoid interference with Old Mail Pans.

5. After setup, the unit should be cleaned prior to use (see Care and Cleaning section).

The following power supply must be provided (reference unit Data Plate): 120 V~, 60 Hz. A certified electrician must furnish sufficient power for proper machine operation and install any supplied receptacle. We recommend this equipment be on a dedicated and protected circuit. Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced performance. Make sure cord is located to prevent a trip hazard or unit upset. If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard.

1. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

2. Make sure the wall outlet can accept the grounded plugs (where applicable) on the power supply cord.

3. The wall outlet must have the proper polarity. If in doubt, have a competent electrician inspect the outlet and correct if necessary.

4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).

5. Install the unit in a level position.

LIGHT SWITCH: Two position, ON-OFF lighted rocker switch, provides power to the dome and cabinet lighting. The green switch light ON indicates there is power to the lighting.

LEFT/RIGHT WARMER SWITCHES: Two position, ON-OFF lighted rocker switch, provides power to the left hand or right hand crisper blower.

Follow the instructions below to operate the Staging Cabinet:

1. Turn the Light Switch ON to light up the cabinet interior and the dome sign.

2. Turn the Heater Switches ON for approximately 30 minutes prior to use for optimal pre-warming of cabinet.

3. Place product on the shelves of the cabinet. For best results, allow adequate space around product for air to circulate.

Good sanitation practice demands that all food preparation equipment be cleaned regularly (only use non-toxic, food grade cleaners). Follow the directions below to clean and sanitize the unit each day after use.

1. With the machine OFF, unplug the unit and allow it to cool before attempting to clean.

2. Make sure to clean all of the pans (racks) in order to sanitize them before each use.

3. Remove bottom cabinet pans and clean out any stray debris.

4. The vertical air ducts, mounted on the inside of the cabinet, disassemble without tools for easy cleaning.

5. Clean unit with a soft cloth, dampened with soap and hot water.

6. Wipe the stainless steel parts with a clean cloth and cleaner designed for stainless steel, such as Gold Medal Watchdog Stainless Cleaner (Item No. 2088). DO NOT use oven cleaners or abrasive materials as they will damage parts of the machine.

7. Clean the glass panels with glass cleaner. Gold Medal Watchdog Glass Cleaner (Item No. 2588) is recommended. Ammonia cleaners will damage the plastic panels. Use only non-ammonia cleaners, such as Gold Medal Watchdog Glass Cleaner (Item No. 2588).

1. Identify the needed part by checking it against the photos, illustrations, and/or parts list. (General images may be used in manual for reference only.)

2. Use only approved replacement parts when servicing this unit.

3. When ordering, please include part number, part name, and quantity needed.

4. Please include your model number, serial number, and date of manufacture (located on the machine nameplate/data plate) with your order.

5. Address all parts orders to:

Parts Department

Gold Medal Products Co.

10700 Medallion Drive

Cincinnati, Ohio 45241-4807

Or, place orders by phone or online:

Phone: (800) 543-0862, (513) 769-7676

Fax: (800) 542-1496, (513) 769-8500

E-mail: info@gmpopcorn.com

Web Page: gmpopcorn.com

Gold Medal Products Co. does not ship glass. It can be obtained from a local glass shop, always purchase tempered glass.

GLASS DIMENSIONS (Height x Width x Thickness)

Model 2004 Series

Front Glass: 32 3/16″ X 31 1/16″ X 1/8

Side Glass: 32 3/16″ X 23 1/16″ X 1/8

Model 2008SL

Front Glass: 32 3/16″ X 31 1/16″ X 1/8

Side Glass: 32 3/16″ X 14 9/16″ X 1/8

Broken glass panels can be easily replaced.

1. Turn machine OFF, unplug unit and allow it to cool before attempting to replace glass.

2. Remove all loose pieces of glass.

3. Remove all rigid glass channels from around glass to be replaced; set channels aside for reuse.

4. Carefully remove the rest of the broken glass.

5. Apply decals (if desired) to new glass panel.

6. Slide rigid glass channels over the exposed sides and bottom of new glass panel.

7. Fasten new glass panel in machine with the existing glass strips. (On some units, the front and side glass slide under top and is then lowered into the bottom channel.)

Item	Part Description	Part Number (2004)	Part Number (2004SL, 2004SLN)	Part Number (2008SL)
1	ROCKER SW 3 HOLE (switch box)	17473	17473	17473
2	ROCKER SWITCH LABEL 3 HL	61986	61986	61986
3	SWITCH, LIGHTED ROCKER GR	42798	42798	42798
4	LED REPLACEMENT (in cabinet ceiling)	100544	100544	100544
5	MAGNETIC CATCH BRACKET	41340
6	MAGNETIC CATCH	47561
7	SHELF SUPPORT LH 1617/TS	16056	16056	16056
8	SHELF SUPPORT RH 1617/TS	16057	16057	16057
9	SHELF	17008	17008	16643
10	DOOR 15.25 X 31.28 X .22	40352
11	CORN PAN RH	40296	40296	16653
12	CORN PAN LH	40297	40297	16654
13	RUBBER FOOT CASE BOTTOM	41282	41282	41282
14	10-24 x 1 1/8 PAN HEAD	47128	47128	47128
15	10-24 SERRATED LOCK NUT	49363	49363	49363
16*	LEAD-IN CORD 20 AMP PLUG	47580	47580
	LEAD-IN CORD 15 AMP PLUG			22038
17	STRAIN RELIEF SR-31-2	41735	41735	41735
18	DUCT PANEL LG	40292	40292	40292
19	DUCT BRACKET	40177	40177	40177
20	DUCT COVER LG	40293	40293	40293
21	GLASS CHAN 31 27/32 (for sides of front and side glass panels)	41858	41858	41858
22	GLASS CHAN 22 7/8 (for bottom of side glass panels, cut as needed)	47694	47694	47694

* CAUTION: If supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent, or similarly qualified persons in order to avoid a hazard.

Part Description	Part Number (All Models)
GLASS RETAINER FRONT (2 required)	41765
GLASS RETAINER REAR (2 required)	41766