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What are the typical user roles for the DUAL INVENTIVE RSS 3000?
The typical user roles for the DUAL INVENTIVE RSS 3000 are:
The work planner who prepares safety plans and assigns the locations for installing the DUAL INVENTIVE RSS 3000 in the relay cabinets.
The installer, the track worker who installs the DUAL INVENTIVE RSS 3000 on the railway track.
The operator, the track worker who switches the DUAL INVENTIVE RSS 3000 on the railway track.
What are the functions associated with each user role for the DUAL INVENTIVE RSS 3000?
| USER ROLES | FUNCTIONS |
|---|---|
| Infrastructure Controller | The person who decides what infrastructure assets or area of track layout requires the installation of a DUAL INVENTIVE RSS 3000 to protect the track workers. |
| Installer | Installs the DUAL INVENTIVE RSS 3000 on the railway track. |
| Signaling Designer | Uses the infrastructure controllers signalling design principles, designs the interface connections and wiring installation between the DUAL INVENTIVE RSS 3000 and the signal interlocking to provide the required protection area for track workers. |
| Work Planner | Prepares safety plans based on the currently installed DUAL INVENTIVE RSS 3000. |
| Operator | The track worker who switches the DUAL INVENTIVE RSS 3000 on the railway track. |
What requirements must every user of the DUAL INVENTIVE RSS 3000 meet?
Every user of the DUAL INVENTIVE RSS 3000 must meet the following requirements:
certified to work with the DUAL INVENTIVE RSS 3000 except the Infrastructure Controller and the Signaling Designer.
authorized by the user company’s perspective for the right access and user rights for MTinfo 3000.
Who may not use the DUAL INVENTIVE RSS 3000?
The DUAL INVENTIVE RSS 3000 may not be used by persons:
With reduced physical, sensory, or mental capabilities.
Which sections of the User Manual for the DUAL INVENTIVE RSS 3000 are most relevant for the Installer, Work planner, and Operator?
Depending on the user, some sections are more relevant for the:
Installer: section 7.
Work planner: section 8.
Operator: section 9.
What is the intended use of the DUAL INVENTIVE RSS 3000?
The DUAL INVENTIVE RSS 3000 is a highly reliable (Safety Integrity Level 4 (SIL4)) remote control safety switch. Its purpose is to provide protection to railway track workers by securing railway signaling equipment to a safe state providing a safe area for track workers to undertake railway works. Switching is independent of the railway signaler/despatcher/controller. It is designed to be electronically connected to existing railway signal interlockings. Furthermore an DUAL INVENTIVE RSS 3000 can be used in conjunction with other DUAL INVENTIVE RSS 3000 and ZKL 3000 RC remote control track circuit operating devices, to provide flexible and larger areas of protection for track workers.
The DUAL INVENTIVE RSS 3000 is intended to activate and deactivate railway signal interlocking relays, which in turn set a signal in track to danger or safe. The DUAL INVENTIVE RSS 3000 is a safety device.
What are the technical specifications for the DUAL INVENTIVE RSS 3000?
The technical specifications for the DUAL INVENTIVE RSS 3000 are:
| SPECIFICATION | VALUE |
|---|---|
| Switch properties |
|
| Input range | 85-265VAC 50Hz / 60Hz |
| Telecommunication |
|
| Safety Integrity Level | SIL 4 |
| IP protection level | IP 51 |
| Operating temperature range | -20 to 60 °C |
| Weight | 760 g |
What are the dimensions and views of the DUAL INVENTIVE RSS 3000?
The dimensions are 198.5 in width and 127 in height. The side view width is 56.
The views are:
| KEY | DESCRIPTION |
|---|---|
| 1 | Top View |
| 2 | Front View |
| 3 | Side View |
What are the components labeled in the DUAL INVENTIVE RSS 3000 description image?
The components labeled on the DUAL INVENTIVE RSS 3000 are:
| KEY | DESCRIPTION |
|---|---|
| 1 | Antenna connector |
| 2 | Relay connector |
| 3 | Installation bolts |
| 4 | Key switch |
| 5 | Cloud Light |
| 6 | Switch status indicator |
What states does the Cloud Light on the DUAL INVENTIVE RSS 3000 display, and what do they indicate?
The Cloud Light on the DUAL INVENTIVE RSS 3000 displays the following indications and states:
| INDICATION | STATE |
|---|---|
| Blue (Constantly lit) | Online and is working properly. |
| Red (Constantly lit) | Online and has an error/a low battery. |
| Fade-in-fade-out (blue or red); 1Hz | Offline |
What does the green LED on the DUAL INVENTIVE RSS 3000 indicate?
The green LED on the DUAL INVENTIVE RSS 3000 indicates whether it has switched the railway interlocking. When this LED starts blinking green, the railway interlocking it is connected to has been correctly switched.
What items are included in the transport box layout for the DUAL INVENTIVE RSS 3000?
The transport box layout includes:
| KEY | DESCRIPTION |
|---|---|
| 1 | Antenna |
| 2 | RSS 3000 |
| 3 | Antenna extension cable; Available in 2m or 5m (depends on relay room size) |
| 4 | Antenna |
| 5 | Relay connector with 2 uniform keys |
| 6 | M5 nuts |
| 7 | Wire insertion tool |
What are the applicable conditions for the safe use of the DUAL INVENTIVE RSS 3000?
For safe use of the DUAL INVENTIVE RSS 3000, the following conditions are applicable:
Do not use the DUAL INVENTIVE RSS 3000 if it has been damaged or shows defects. The DUAL INVENTIVE RSS 3000 should not have major damage; a slight scratch is acceptable. Quarantine the DUAL INVENTIVE RSS 3000.
The user is not allowed to repair the DUAL INVENTIVE RSS 3000 and its accessories.
Only install the DUAL INVENTIVE RSS 3000 in relay cabinets that match its input & output voltage requirements.
The DUAL INVENTIVE RSS 3000 can be used within a temperature range from -20 to 60 °C whilst inside a relay cabinet. The DUAL INVENTIVE RSS 3000 is not water- or dustproof and should therefore be protected from rain, sand or other particles that may damage it.
What are the general safety instructions for the DUAL INVENTIVE RSS 3000?
Follow these general safety instructions for the DUAL INVENTIVE RSS 3000:
Installation of a DUAL INVENTIVE RSS 3000 must be undertaken to a design created and approved in accordance with the signal interlocking design, installation, testing and commissioning processes of the relevant railway infrastructure controller.
Guarantee safety while installing the DUAL INVENTIVE RSS 3000. Installing the DUAL INVENTIVE RSS 3000 is a job in itself. Installation should only be undertaken by those deemed competent by the relevant infrastructure controller. The user is responsible for safe installation. Follow the local, national, and organizational regulations and procedures.
Check whether the DUAL INVENTIVE RSS 3000 has the correct certification.
Distribute the keys of the DUAL INVENTIVE RSS 3000 only among certified persons. Organize good key management. DUAL INVENTIVE RSS 3000 manual override keys must be controlled in accordance with the instructions of the railway infrastructure controller.
The user is responsible for safe installation.
What are the acceptable residual risks present with the intended use and normal operating conditions of the DUAL INVENTIVE RSS 3000?
The acceptable, residual risks present with the intended use and the normal operating conditions of the DUAL INVENTIVE RSS 3000 are:
| HAZARD | RESIDUAL RISK |
|---|---|
| Magnetic field | The DUAL INVENTIVE RSS 3000 can generate a small magnetic field when in use. |
What is required for the safe and correct use of the DUAL INVENTIVE RSS 3000 in relation to its switching and indication lights?
For a safe and correct use, the DUAL INVENTIVE RSS 3000 has:
a key switch.
a cloud light.
a green LED.
What are the key switch positions for the DUAL INVENTIVE RSS 3000 and their functions?
The key switch is used for the positions: ON, OFF and OPERATIONAL. The function and use of these positions are explained in section 7 and 9.
The key positions are:
| KEY | DESCRIPTION |
|---|---|
| 1 | Operational |
| 2 | ON |
| 3 | OFF |
What instructions should be followed for safe transport and storage of the DUAL INVENTIVE RSS 3000?
Follow these instructions for safe transport and storage:
Always use the original packaging for transporting the DUAL INVENTIVE RSS 3000.
Carry the box of the DUAL INVENTIVE RSS 3000 by hand alongside the body.
Do not wind the antenna cable too tight to prevent cracks in the cable. Use the space indicated in the original packaging for the cables.
Avoid dropping the DUAL INVENTIVE RSS 3000. The DUAL INVENTIVE RSS 3000 contains components that can withstand shocks and vibrations, but the device can break down.
For proper storage when storing the DUAL INVENTIVE RSS 3000 for a longer period before installation:
Make sure that the content of the box is complete.
Make sure to store the box in cool and dry environment with temperature range of 20°C to 25°C and relative humidity between 40% to 60%.
What are the pre-installation inspection steps for the DUAL INVENTIVE RSS 3000?
Before installing the DUAL INVENTIVE RSS 3000, follow these instructions:
Before installation, check the worksite and make sure that everything is safe. Always install the DUAL INVENTIVE RSS 3000 with antenna, otherwise the device will not be able to connect to MTinfo.
Check the DUAL INVENTIVE RSS 3000 and accessories visually for damage and flaws. If those are present, do not use the DUAL INVENTIVE RSS 3000 or accessories.
Start the installation of the DUAL INVENTIVE RSS 3000 with the key in the OFF position.
How is the DUAL INVENTIVE RSS 3000 mounted into the relay cabinet?
Mounting the DUAL INVENTIVE RSS 3000 into the relay cabinet is done as follows:
Attach DUAL INVENTIVE RSS 3000 to the frame: The mechanics of the DUAL INVENTIVE RSS 3000 are equal to the regular relay and can be attached to the frame using the 2x M5x8mm bolts and nuts (included in the box).
Connect the antenna extension cable: to the back of the DUAL INVENTIVE RSS 3000.
Install the antenna head outside the relay cabin: Use the extension cable if needed by installing the extension cable on the DUAL INVENTIVE RSS 3000 and installing the antenna cable onto the extension cable.
How are the relay cables installed into the DUAL INVENTIVE RSS 3000?
The cables are installed by placing the wire insertion tool into the right side of a socket and pulling it to the right side. This will open the left socket, allowing you to put the cable into it. Upon removing the wire insertion tool, the left socket will close, locking the cable in place. Do this for all the 8 wires.
What are the pin numbers and functions for the DUAL INVENTIVE RSS 3000 connectors?
The pin numbers and functions for the DUAL INVENTIVE RSS 3000 connectors are:
| PIN NR. | FUNCTION |
|---|---|
| 1. | Power input L (85-265VAC 50/60Hz) |
| 2. | Power input N (85-265VAC 50/60Hz) |
| 3 | – |
| 4. | – |
| 5. | Relay NC output contact A |
| 6. | Relay NC output contact B |
| 7. | Monitor NO 1 contact A |
| 8. | Monitor NO 1 contact B |
| 9. | Monitor NO 2 contact A |
| 10. | Monitor NO 2 contact B |
How is the functional test performed for the DUAL INVENTIVE RSS 3000 after installation?
Perform the functional test with the installed DUAL INVENTIVE RSS 3000 to verify that the device is working as intended. During the test, check the status of the DUAL INVENTIVE RSS 3000 in MTinfo 3000.
After the functional test, switch the key to the operational position to enable remote switching.
The positions after the functional test are:
OPERATIONAL: for remote switching.
ON: to switch the device ON, no remote switching is possible.
OFF: to switch the device OFF, no remote switching is possible.
What is the required action if the CloudLight of the DUAL INVENTIVE RSS 3000 shows constant blinking after turning it on?
If the CloudLight is constantly blinking after turning it on, it may have a poor connection. Check if the antenna cable is connected properly or place the antenna head in a different location for better reception.
What should be done if the DUAL INVENTIVE RSS 3000 has an error?
If the DUAL INVENTIVE RSS 3000 has an error, check the connection to the relay or the warning & error messages, see section 10. Try to resolve. If the error remains, contact Dual Inventive for support. Do not use the DUAL INVENTIVE RSS 3000 when it has an error.
What general problems might occur with the connectivity or MTinfo 3000 for the DUAL INVENTIVE RSS 3000, and what are the solutions?
For general problems with the connectivity or MTinfo 3000 for the DUAL INVENTIVE RSS 3000, refer to the following:
| CONTEXT/CAUSE | SOLUTION |
|---|---|
| One or more devices in a project are offline. | The device could be defective. Check the device and perform a functional test. The connection with the power supply could be defective. Check the cables of the DUAL INVENTIVE RSS 3000 and the power supply. Alternatively, check the antenna. In case of unavailability add a new one. |
| When starting, it is not possible to release the project. | The project design or project planning steps are not completed or one of the devices is not in the correct state. Please check the project and devices according to the feedback. |
| The app indicates that the project has not been released yet. | The app shows the person that needs to be contacted to release the project. |
| The person who is authorized to release the project is ill or cannot be reached. | Make sure that the keys of the DUAL INVENTIVE RSS 3000 are always available on site. Please contact the work planner and assess whether the DUAL INVENTIVE RSS 3000 can switched manually. |
What alerts require action for the DUAL INVENTIVE RSS 3000?
The text message alerts that require action are:
| ALERT | EXPLANATION | ACTION |
|---|---|---|
| RSS 3000 “Serial Number” Detection NOT ok. Please check manual for more information | RSS 3000 switch status is unknown or cannot be guaranteed The detection is not OK. | Check the device connector and cable to the Relay and replace if damaged. If this does not solve the issue replace the device with another device and return it for service. |
| RSS 3000 “Serial Number” is offline. Please check manual for more information | RSS 3000 with ID “Serial Number” is offline. The RSS 3000 cannot make a connection to MTinfo 3000. | Check the power source of the RSS 3000 or check the Dual Inventive Status page web page for network telecommunications outage. If this does not solve the issue, contact Dual Inventive. |
What are the possible error codes and error messages for the DUAL INVENTIVE RSS 3000?
The possible error codes and error messages for the DUAL INVENTIVE RSS 3000 are:
| ERROR CODE | ERROR MESSAGE | EXPLANATION |
|---|---|---|
| 7 | `DNE_PROTO` | Deserialising data failed |
| 12 | `DNE_OPDENIED` | Operation not allowed |
| 1027 | `DNE_FIRMWARE_EEPROM` | A memory error has occurred |
| 1038 | `DNE_FIRMWARE_SWITCH_COMM` | Can not communicate with the switch |
| 1062 | `DNE_FIRMWARE_KEYSWITCH_NOT_OPERATIONAL` | Keyswitch state is not operational |
| 1063 | `DNE_FIRMWARE_DEVICE_CONTAINS_ERRORS` | Device contains errors |
| 1064 | `DNE_FIRMWARE_DEVICE_SERVICE` | Not allowed in service state |
| 1065 | `DNE_FIRMWARE_DEVICE_ARMED` | Not allowed in armed state |
| 1066 | `DNE_FIRMWARE_DEVICE_ACTIVE` | Not allowed in active state |
| 1067 | `DNE_FIRMWARE_DEVICE_IDLE` | Not allowed in idle state |
| 1069 | `DNE_FIRMWARE_MISMATCH_TOKEN` | Token does not match previous token |
| 1070 | `DNE_FIRMWARE_RELEASE_SWITCH_COMM` | Could not communicate with the switch during release |
| 1071 | `DNE_FIRMWARE_ACTIVATE_SWITCH_COMM` | Could not communicate with the switch during activate |
| 1072 | `DNE_FIRMWARE_DEACTIVATE_SWITCH_COMM` | Could not communicate with the switch during deactivate |
| 1073 | `DNE_FIRMWARE_ACTIVATE_SHORT_NOT_ENABLED` | Failed to activate the RSS |
| 1074 | `DNE_FIRMWARE_DEACTIVATE_SHORT_ENABLED` | Failed to deactivate the RSS |
| 1087 | `DNE_FIRMWARE_DNCM_FAIL` | No dncms found |
| 1129 | `DNE_FIRMWARE_INTERLOCKING_MISMATCH` | Interlocking mismatch |
What are the possible warning codes and warning messages for the DUAL INVENTIVE RSS 3000?
The possible warning codes and warning messages for the DUAL INVENTIVE RSS 3000 are:
| WARNING CODE | WARNING MESSAGE | EXPLANATION |
|---|---|---|
| 2001040 | `DNE_WRN_FIRMWARE_DETECTION_NOK` | Detection is not ok |
| 2001042 | `DNE_WRN_FIRMWARE_DNCM_MISMATCH` | Expected dncms mismatch |
| 2001058 | `DNE_WRN_FIRMWARE_SECTION_BROKEN` | A switch section is broken |
| 2001059 | `DNE_WRN_FIRMWARE_SELFTEST_SKIPPED` | Self test skipped because not all sections where open |
| 2001061 | `DNE_WRN_FIRMWARE_DNCM1_SD_CARD_ERROR` | The sd card have an error (DNCM1) |
| 2001062 | `DNE_WRN_FIRMWARE_DNCM1_SD_CARD_NOT_PRESENT` | The sd card is not present (DNCM1) |
| 2001063 | `DNE_WRN_FIRMWARE_DNCM1_SD_CARD_ALMOST_FULL` | The sd card is almost full (DNCM1) |
| 2001072 | `DNE_WRN_FIRMWARE_ACTIVATE_SWITCH_COMM` | Could not communicate with the switch during activate |
| 2001074 | `DNE_WRN_FIRMWARE_DNCM1_SD_CARD_OVERFLOW` | SD card overflow (DNCM1) |
| 2001077 | `DNE_WRN_FIRMWARE_DNCM1_SD_CARD_DATA_MISSED` | SD card data missed (DNCM1) |
What are the reminder text messages for the DUAL INVENTIVE RSS 3000 for unresolved issues?
The reminder text messages are:
| ALERT | EXPLANATION | ACTION |
|---|---|---|
| Reminder: RSS 3000 “Serial Number” Detection NOT ok. Please check manual for more information | Reminder message when the monitoring is not ok, and the device is in an activated protection zone | Check the device connector and cable to the Relay and replace if damaged. If this does not solve the issue replace the device with another device and return it for service. |
| Reminder: RSS 3000 “Serial Number” is offline. Please check manual for more information | Reminder message when the device is offline, and the device is in an activated protection zone. | Check the power source of the RSS 3000 or check the Status page for network outage. If this does not solve the issue, contact Dual Inventive. |
What accessories does Dual Inventive provide for the DUAL INVENTIVE RSS 3000?
Dual Inventive provides the following accessories for the DUAL INVENTIVE RSS 3000:
Antenna cable.
Extension cable antenna.
M5 wrench, including extra set nuts & washers (4 each).
Wire insertion tool.
What is the lifespan of the DUAL INVENTIVE RSS 3000?
The DUAL INVENTIVE RSS 3000 does not need to be serviced periodically by Dual Inventive. It has a lifespan of 10 years.
What are the abbreviations and their expansions related to the DUAL INVENTIVE RSS 3000?
The abbreviations and their expansions are:
| ABBREVIATION | EXPANSION |
|---|---|
| NC | Normally Closed |
| RSS 3000 | Remote Safety Switch 3000 |
| PPE | Personal Protective Equipment |
What is the responsibility of the owner of the DUAL INVENTIVE RSS 3000 regarding proper disposal?
The owner of the DUAL INVENTIVE RSS 3000 is responsible for proper disposal.
What should be done if no take-back agreement has been made for the disposal of the DUAL INVENTIVE RSS 3000?
If no take-back agreement has been made, consult local authorities and specialized disposal companies. They will provide information about environmentally responsible waste processing.
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