FREE ENGLISH DIRTY HAND TOOLS 104368 (01) PDF USER GUIDE
FREE ENGLISH DIRTY HAND TOOLS 104368 (01) PDF USER MANUAL
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FREE ENGLISH DIRTY HAND TOOLS 104368 (01) PDF OWNER MANUAL
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FREE ENGLISH DIRTY HAND TOOLS 104368 (01) PDF REFERENCE MANUAL
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DIRTY HAND TOOLS 104368 (01) PDF SUMMARY:
What should you do before assembling or operating the Zero-Turn Mower?
Read and thoroughly understand all instructions and safety information before assembling or operating the Zero-Turn Mower. Failure to do so may cause serious injury or death. Do not allow anyone to operate this mower who has not read the manual.
What should you do if you have doubts or questions concerning safe operation?
Do not operate this mower if you have doubts or questions concerning safe operation. Call customer service at 720-287-5182, 1-877-487-8275, or visit http://www.dirtyhandtools.com if you have any questions or concerns about the safe operation of this equipment.
What is the intended use of the mower?
Do not use the mower for any purpose other than for which it was designed. Any other use is unauthorized and may result in serious injury or death.
What personal protective equipment is essential when operating this mower?
When operating this mower, it is essential that you wear safety gear including goggles or safety glasses, steel-toed shoes, and tight-fitting gloves (no loose cuffs or drawstrings). Always wear earplugs or sound deafening headphones to protect against hearing loss when operating this mower. Always wear sturdy footwear. Never wear sandals, sneakers, or open shoes, and never operate the mower with bare feet. Do not wear loose clothing that might get caught in moving parts.
What is an important safety feature of the zero-turn mower?
Your zero-turn mower is equipped with a safety control switch which permits operation only with an operator seated. Do not attempt to override this important safety feature.
What should you do before using this equipment?
Read the entire Operation Manual before using this equipment.
What should you not permit when operating the zero-turn mower?
- Do not permit children to operate this equipment at any time.
- Do not permit others that have not read and understood the complete Operation Manual to operate this equipment.
- Do not operate the mower when under the influence of alcohol, drugs, or medication.
- Do not allow a person who is tired or otherwise impaired or not completely alert to operate the mower.
How far should people and pets be from the work area when operating the mower?
Keep all people and pets a minimum of 10 feet away from the work area when operating the zero-turn mower.
What should you do before mowing?
Carefully inspect the area to be mowed and remove all foreign objects.
What is the maximum incline you should mow on?
Do not mow on an incline greater than 15°.
What should you keep in place and in proper working condition?
Keep all shields, guards, and safety devices (especially the grass discharge system) in place and in proper working condition.
What should you do before adjusting, servicing, or performing maintenance?
Stop the machine and wait for all moving parts to stop, remove spark plug wires, or remove the key before adjusting, servicing, or performing maintenance.
What should you do if the mower deck becomes clogged?
If the mower deck becomes clogged, stop the machine and wait for all moving parts to stop. Remove the spark plug wire or remove the key before cleaning the blockage.
What should you keep away from power-driven parts?
Keep hands, feet, and clothing away from power-driven parts.
What should you do with fuel?
Handle fuel with care; it is highly flammable. Use an approved fuel container. Never add fuel to a running engine or hot engine. Fill the fuel tank outdoors with extreme care. Never fill the fuel tank indoors. Replace the gasoline cap securely and clean up spilled fuel before restarting.
When should you not make any adjustments?
Never attempt to make any adjustments while the engine is running.
What should you do with safety labels on the zero-turn mower?
Make sure all safety warning decals are attached and in readable condition. Replace missing or defaced decals. Contact Dirty Hand Tools at 1-877-487-8275 for replacement decals.
What should you do before operating the mower?
Read the manual before operation.
What should you keep away from the mower?
Keep feet and hands away.
What should you do if a blade bolt is loose or damaged?
A loose or damaged blade bolt may allow the blade to come out from under the deck at high speed. Replace the blade bolt after striking an object. Torque blade bolt to 115-120 ft-lbs (158-163 Nm).
What should you not do when a cover is missing?
Do not operate when the cover is not in place.
What should you not operate near?
Do not operate near people or animals.
What should be in place before operating the mower?
Do not operate without a discharge deflector, entire grass collection system, or mulch kit in place.
When should you not remove the grass catcher?
Do not remove the grass catcher until blades have stopped.
What should you avoid to prevent serious injury or death?
To avoid serious injury or death, avoid blades unless the engine & blades are stopped and the spark plug is detached.
How do you unpack the mower components from the crate?
Open the container and remove the mower seat assembly, motion control levers, and all packing materials. Disassemble the front side of the crate and push the mower onto a stable, flat surface.
How do you attach the seat?
Remove the seat assembly from the crate and four hex bolts, four flat washers, and four spring washers from the hardware included. Install four bolts through flat washers, spring washers, and into the four holes in the seat bracket and thread them into the four threaded holes in the bottom of the seat and tighten.
How do you attach the motion control levers?
Remove the control levers from the crate and four M8×25 bolts, four 8mm flat washers, and four 8mm spring washers from the hardware included.
- Place the right control lever to the outside of the control arm shaft, insert the bolts into the holes with flat washers and spring washers and tighten them.
- Install the left control lever in the same way. Note: There are two lever height options available. Place the levers in the first and the third hole (from the top) to increase the height of the levers, or in the first and the third hole (from the bottom) to decrease the height of the levers.
- If the levers do not align with each other when in the neutral position, loosen the hardware and make the appropriate adjustment by sliding the lever forward or backward until properly aligned and tighten the hardware.
- If the ends of the levers hit against each other while in the drive position, make adjustments by moving the levers outward to the neutral lock position and carefully bending them outward. Move them back to the drive position and check for clearance, repeat if necessary.
How do you attach the battery cables?
Connect the positive (red) cable to the positive battery terminal first, then the negative (black) cable to the negative battery terminal. Slip the insulator boot over the positive terminal.
What is important to ensure when connecting the battery cables?
Make sure the negative & positive battery cables are connected correctly and the battery charger has an output of 16 volts and 7 amps or less to avoid damaging the battery.
What precautions should you take with the battery?
- Battery contains sulfuric acid. Avoid contact and always shield eyes, face, skin, and clothing from the battery.
- Cigarettes, flames, or sparks could cause the battery to explode.
- Do not charge or use booster cables or adjust post connections without proper training.
- If battery acid comes in contact with skin or eyes, flush with water and call a physician immediately.
How often should you check the battery charge?
Check the battery charge monthly.
What happens if batteries stand for an extended period without recharging?
Allowing batteries to stand for an extended period without recharging them will result in reduced performance and service life.
How do you preserve optimum battery performance?
To preserve optimum battery performance, recharge the battery in storage when the open circuit voltage drops to 12.4 Volts.
What should you do with the battery before winter storage?
To prevent damage due to freezing, the battery should be fully charged before putting away for winter storage.
How do you check the voltage of the battery?
Check the voltage of the battery with a digital voltmeter.
What should you do when the battery voltage is 12.6 or more?
If the battery voltage is 12.6 or more, the charge is 100%, no charge is needed.
What should you do when the battery voltage is 12.4 – 12.6?
If the battery voltage is 12.4 – 12.6, the charge is 75 – 100%, charge for 30 minutes at 16Volts/7 amps.
What should you do when the battery voltage is 12.2 – 12.4?
If the battery voltage is 12.2 – 12.4, the charge is 50 – 75%, charge for 1 hour at 16Volts/7 amps.
What should you do when the battery voltage is 12.0 – 12.2?
If the battery voltage is 12.0 – 12.2, the charge is 25 – 50%, charge for 2 hours at 14.4 Volts/4 amps.
What should you do when the battery voltage is 11.7 – 12.0?
If the battery voltage is 11.7 – 12.0, the charge is 0 – 25%, charge for 3 hours at 14.4 Volts/4 amps.
What should you do when the battery voltage is 11.7 or less?
If the battery voltage is 11.7 or less, the charge is 0%, charge for 6 hours or more at 14.4 Volts/2 amps.
What should you never do while operating the mower?
- Never operate the mower without safety shields, discharge cover, other guards, and switches in place and in good working order.
- Keep hands, feet, and clothing away from rotating parts. Keep clear of mower blades at all times.
- Never operate the machine at high speeds on slippery surfaces.
When should you use extreme caution?
Use extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
When should you use a walk-behind mower or hand trimmer?
Use a walk-behind mower or a hand trimmer near drop-offs, ditches, steep banks, or water. These areas can be dangerous for the zero-turn mower’s width and weight.
What part of the engine will be hot from operation?
The engine muffler will be hot from operation. Do not touch until cool.
When should you not run the engine?
Do not run the engine indoors; exhaust fumes are deadly.
What is the maximum slope for operating the mower?
Do not operate on slopes greater than 15°.
What should you avoid when operating on a slope?
Always avoid sudden starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly off the slope. Avoid sudden starts when mowing uphill. The mower may tip backward.
What should you do when backing?
Look behind and use care when backing.
When should you not operate the mower?
Never operate the mower without good visibility or adequate light.
What should you watch for when operating the mower?
Watch for ditches, holes, rocks, dips, and rises that change the operating angle, as rough terrain could overturn the machine.
What should you do with grass catchers or attachments?
Use extreme care with grass catchers or attachments. These can change the stability of the machine and cause loss of control.
What may occur when going downhill?
Be aware that loss of traction may occur going downhill. Weight transfer to the front wheels may cause drive wheels to slip and cause loss of braking and steering.
What precautions should you take when leaving the machine unattended?
Take precautions when leaving the machine unattended. Disengage all control levers, stop the engine, wait for all moving parts to stop, and make certain guards and shields are in place.
What should you do when leaving the operating position for any reason?
Shut off the engine when leaving the operating position for any reason. Wait for all moving parts to stop. Detach the spark plug before performing any maintenance or clearing of debris.
What should you always wear during operation?
Always wear safety glasses during operation.
What should you check during the pre-start inspection?
- Make sure safety shields are in place and nuts & bolts are secure.
- Check the fuel supply. Fill the fuel tank no closer than 1 inch from the top of the tank to provide space for expansion.
- Inspect the air cleaner. Clean or replace as needed.
- Be sure the spark plug wire is attached and is tightened securely.
- Examine underneath and around the engine for oil or fuel leaks.
- Inspect fuel hoses for tightness and fuel seepage.
- Look for signs of engine damage.
- Remove excessive debris from the muffler area and recoil starter.
What type of gasoline should you use?
For best results, use only clean, fresh, regular grade unleaded gasoline with an octane rating of 87 or higher. Regular grade leaded gasoline may also be used; however, the combustion chamber and cylinder head will require more frequent service.
What should you not add to gasoline?
Do not add engine oil to gasoline.
When should you fill the fuel tank?
Always fill the tank with the engine off and cool. Always check the fuel level before operation.
How long should you allow the engine to cool before removing the fuel cap?
Allow the engine to cool for at least two minutes before removing the fuel cap.
Where should you not fill the tank with fuel?
Do not fill with fuel indoors or near any source of combustion.
What should you not do when fueling or operating the mower?
Do not smoke when fueling or operating the mower.
Where is the Fuel Shut-Off Valve located?
The Fuel Shut-Off Valve is located on the bottom of the left fuel tank.
When is the fuel shut-off valve used?
The fuel shut-off valve is used to shut off the fuel when the machine will not be used for a few days, during transport to and from the jobsite, and when parked inside a building.
What does the PTO Engagement Switch do?
The PTO Engagement Switch must be pulled out to the ROTATE position to engage the blades. The switch is pushed in to the STOP position to stop the blades.
What does the Choke Control do?
The Choke Control is used to aid in starting a cold engine. Pull the choke switch up (on) to start a cold engine. Do not run a warm engine with the choke in the up (on) position.
What does the Throttle Control do?
The Throttle Control is used to control engine speed. Moving the throttle lever forward will increase engine speed, and moving the throttle lever back will decrease engine speed.
What does the Ignition Switch do?
The Ignition Switch is used to start and stop the engine. The switch has three positions: OFF, ON, and START. Insert the key into the switch and rotate clockwise to the ON position. Rotate clockwise to the next position to engage the starter (key must be held against spring pressure in this position) release the key when the engine starts.
What must be engaged to start the engine?
The brake must be engaged, motion control levers out (neutral lock position), and the PTO switch OFF to start the engine.
Is it necessary for the operator to be in the seat to start the engine?
It is not necessary for the operator to be in the seat to start the engine.
How do you start a cold engine?
- For a cold engine, place the throttle midway between the SLOW and FAST positions and pull the choke switch up to the on position.
- Rotate the ignition switch to the START position. Let the switch return to the ON position as soon as the engine starts.
- After starting a cold engine, gradually press the choke switch downwards to the off position as the engine warms up.
How do you start a warm engine?
For a warm engine, place the throttle midway between the SLOW and FAST positions and push the choke switch downwards to the off position.
How long should you crank the engine continuously?
Do not crank the engine continuously for more than 10 seconds at a time.
What should you do if the engine does not start?
If the engine does not start, allow a 60-second cool-down period between starting attempts. Failure to follow these guidelines can burn out the starter.
How do you stop the engine?
Turn the ignition switch to STOP, wait for all mowing parts to stop, and remove the key.
When should you stop the engine?
Stop the engine before clearing debris or blockages, cleaning, after striking a foreign object, and before inspecting or performing any maintenance on the mower.
What do the motion control levers do?
The left lever controls the left hydrostatic transaxle and controls the left rear drive wheel to go forward and backward. The right lever controls the right hydrostatic transaxle and controls the right rear drive wheel to go forward and backward.
When do you need to be in the seat for the mower to move?
To begin movement (forward or backward), the operator must be in the seat.
What is the neutral position for the drive system?
When the levers are centered in the T-slot, the drive system is in the neutral position.
What is the parking brake position for the drive system?
With levers moved all the way towards the operator, the drive system is in the parking brake position.
How do you move the machine forward or backward in a straight line?
By moving both levers an equal amount forward or back from the neutral position, the machine can be moved forward or backward in a straight line.
How do you move the left drive wheel forward?
Movement of the left lever forward will cause the left drive wheel to rotate in a forward direction.
How do you move the right drive wheel forward?
Movement of the right lever forward will cause the right drive wheel to rotate in a forward direction.
How do you stop forward travel?
To stop forward travel, pull the lever back to the neutral position.
How do you turn left while moving forward?
To turn left while moving forward, move the left lever back toward neutral to slow the left drive wheel.
How do you turn right while moving forward?
To turn right while moving forward, move the right lever back toward neutral to slow the right drive wheel.
How do you make a zero turn to the left?
To make a zero turn to the left, pull the left lever back beyond neutral while holding the right lever slightly ahead of neutral.
How do you make a zero turn to the right?
To make a zero turn to the right, pull the right lever back beyond neutral while holding the left lever slightly ahead of neutral.
How do you move the drive wheels in reverse?
Pulling the levers back from the neutral position will cause the respective drive wheels to rotate in a reverse direction (when tension can be felt when moving into reverse from neutral).
How do you turn to the left while backing?
To turn to the left while backing, move the left lever forward toward neutral.
How do you turn to the right while backing?
To turn to the right while backing, move the right lever forward toward neutral.
Q: What may happen if you rapidly pull the motion control levers to the middle T-slot position and push them out when going forward?
It may cause the parking brake to lock.
Q: What can a locked parking brake cause?
It may cause the machine not to move when trying to go forward again or rotate at high speed. The operator may lose control of the machine, which may cause damage to the machine or injury.
Q: How should you proceed to go forward?
Pull the motion control levers to the middle position until the machine stops, then push the motion control levers to the parking brake position.
Q: How do you release a locked parking brake?
Pull the motion control levers to the reverse position slowly, then the locked parking brake device will be released.
Q: What does the PTO clutch push-pull switch engage?
The PTO clutch push-pull switch engages the cutting blades.
Q: What should you be sure of before engaging the PTO switch?
Be sure that people and animals are clear of the mower deck and discharge area before engaging the PTO switch.
Q: What is the operator required to do before the PTO can be engaged?
The operator must be in the seat before the PTO can be engaged.
Q: What is the process for starting the mowing operation?
Set the throttle to the midway position. Pull outward on the PTO switch to the ROTATE position. Accelerate to full throttle to begin mowing.
Q: How do you stop the PTO?
Bring the unit to a full stop. Move motion control levers to the neutral lock position and engage parking brake. Set the throttle to the “midway” position, push in on the switch to the STOP position and stop the PTO.
Q: What is a good mowing tip for best cutting appearance?
Be sure to slightly overlap the mower into the previously cut area. This helps reduce the load on the engine and reduce the chance of plugging the discharge area.
Q: What should you do if the grass is longer than normal or has a high degree of moisture?
Raise the cutting height higher than usual and cut the grass at this setting for a first pass then cut again using the lower normal height setting. For best results, if possible, always try to cut grass when it is dry.
Q: What should you do before adjusting the cutting height?
Disengage PTO, shut off the engine, wait for all moving parts to stop, and remove the key.
Q: How do you adjust the cutting height?
- Pull the height-adjustment handle inward. Keep the pin (which is located in the middle of height-adjustment handle) off the height-adjustment plate.
- Pull handle inward and push or pull the height adjustment handle and insert the limiting pin in the middle of the handle into the proper hole in accordance to the height of cut desired.
Q: How do you adjust anti-scalp rollers for normal operating conditions?
Stop the engine, wait for all moving parts to stop, and remove the key. Place rollers in one of the positions for desired cutting height.
Q: What clearance do rollers maintain to the ground to minimize gouging and roller wear or damage?
Rollers will maintain 3/4 in. (19mm) clearance to the ground.
Q: For Maximum Deck Flotation, where should you place the rollers?
Place rollers one hole position lower. Rollers should maintain 1/4 in. (6.4mm) minimum clearance to ground.
Q: What should you not adjust the rollers to do?
Do not adjust rollers to support the deck.
Q: What could result from a loose bolt on the anti-scalp roller?
Loss of anti-scalp roller.
Q: What is the importance of a level deck?
For best cutting appearance, be sure that the deck is level. An uneven deck will result in uneven grass cutting height.
Q: What is the first step in deck leveling?
Place the mower on a flat surface.
Q: What should you do before making adjustments to the deck?
Stop the engine, wait for all moving parts to stop, and remove the key.
Q: What should you check before leveling the deck?
Check tire pressure in drive tires. Proper inflation pressure for the drive tires is 12psi. It is important for both left and right tires to be of equal inflation for proper deck level.
Q: What is the proper inflation pressure for the caster tires?
Proper inflation pressure for the caster tires is 25psi. It is important for both left and right tires to be of equal inflation for proper deck level.
Q: Where are positions A and B located on the mower deck?
Position A is located in the middle front of the mower deck. Position B is located behind the mower deck on each side.
Q: How do you adjust the mower deck to the proper height?
- Reduce the mower deck to the position 1-1/2” (38mm). Adjust the M10 nut with wrench on both sides. Ensure position B is 150±2mm away from the ground.
- Adjust the M14 nut with wrench. Ensure position A is 144±2mm away from the ground.
Q: When the deck adjustments have been made, how should the front of the deck be positioned?
The front of the deck will be slightly lower than the rear of the deck, approximately 1/4” (6mm).
Q: What is the Drive Wheel Neutral Lever used for?
The Neutral Lever is used to control the relief valve of the hydrostatic transaxle. It releases the oil pressure, allowing the machine to be pushed without the engine running.
Q: How should you transport the mower?
Use a heavy-duty trailer or truck to transport the machine. Lock brake and block wheels. Securely fasten the machine to the trailer or truck with straps, chains, cable, or ropes. Be sure that the trailer or truck has all necessary lighting and marking as required by law.
Q: What is recommended when loading the unit onto trailers or trucks?
One full width ramp that is wide enough to extend beyond the rear tire is recommended instead of individual ramps for each side of the unit.
Q: What does the lower rear section of the tractor frame do?
It extends back between the rear wheels and serves as a stop for tipping backward.
Q: If using individual ramps for loading the unit, what should be done?
Use enough individual ramps to simulate a full width continuous ramp.
Q: What are the recommended angles for the ramp?
The ramp should be long enough so that the angles between the ramp and the ground and the ramp and the trailer or truck do not exceed 15°.
Q: What should you avoid when loading the unit?
Do not attempt to turn the unit while on the ramp, you may lose control and drive off the side. Avoid sudden acceleration when driving up a ramp and sudden deceleration when backing down a ramp. Both maneuvers can cause the unit to tip backward.
Q: What is a general rule to follow before performing any maintenance procedure?
Stop the engine, wait five (5) minutes to allow all parts to cool. Disconnect the spark plug wire, keeping it away from the spark plug.
Q: What should you refer to for maintenance procedures?
Refer to this manual and the engine manufacturer’s owner’s manual for maintenance procedures.
Q: What maintenance should be performed before each use?
- Check engine oil level
- Clean engine exterior, cooling fins and remove debris
- Check tightness of all fittings including nuts and bolts
- Remove grass clippings from under the deck
- Check tire pressure in drive tires and caster tires
Q: What maintenance should be performed every 50 hours of use?
- Check the drive belts for wear, remove left and right belt shields for access
- Lubricate brake handle pivot, caster wheel hubs, caster pivots, height adjustment shaft bearing and drive belt idler arm with light oil or spray lubricant
Q: What maintenance should be performed every 100 hours of use?
- Change the engine oil and replace the oil filter every other oil change after the first 5 hours of operation
- Check the engine air cleaner filter and replace if dirty or damaged
- Replace the spark plug
Q: What should you make sure of before checking the engine oil?
Make sure the unit is on a level surface, stop the engine, and wait for all moving parts to stop. Check with the engine cold.
Q: How do you check the engine oil level?
Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert the dipstick. Do not screw into place. Remove the dipstick and read the oil level.
Q: What should you do if the oil level is low?
If the oil level is low, add oil to bring the oil level up to the FULL mark on the dipstick. Use oil as specified in the Engine Owner’s Manual. Do not overfill.
Q: What should you not do regarding the engine oil level?
DO NOT operate the engine with oil level below the LOW or ADD mark on the dipstick or over the FULL mark.
Q: How often should you clean the engine cooling system?
Clean the engine cooling system daily or more often in dry conditions. Clean all debris from rotating engine air intake screen and from around engine shrouding.
Q: How do you clean grass build-up from under the deck?
Raise the deck to the highest position. Lift the front of unit and support unit using jack stands or equivalent support. Clean out any grass build-up from underside of deck and in discharge chute.
Q: How do you check the mower blades?
Lift deck and secure in raised position with jack stands or equivalent support. Inspect blades and sharpen or replace as required.
Q: How should you re-install the blades?
Re-install the blades by placing a block of wood between the front or rear baffles and the blade, then torque the blade bolts to 115-120ft-lbs. Be sure the spring disk washer cone is installed toward the bolt head.
Q: What could a loose or weakened blade bolt cause?
A loose or weakened blade bolt could allow a blade rotating at a high speed to come out from under the deck, causing serious injury or property damage.
Q: What should you not do to connecting bolts?
Do not lubricate the threads of connecting bolts.
Q: What should you not rely solely on for support?
Do not rely solely on mechanical or hydraulic jacks for support. Use adequate jack stands or equivalent support.
Q: How should motion control lever linkage adjustment be made?
Adjustment must be made with the drive wheels turning. Raise the frame and block so that drive wheels rotate freely.
Q: What do you do to the electric circuit of the seat safety switch?
Remove the electric circuit of the seat safety switch under the seat. Install a jumper wire to the end of the harness connector temporarily.
Q: How do you prepare the hydraulic system for adjustment?
Run the unit at least 5 minutes with the drive levers at full forward speed to bring hydraulic system oil up to operating temperature.
Q: What is the position of the motion control lever when making adjustments?
The motion control lever needs to be in the neutral position while making any necessary adjustments. The left lever controls the left rear drive wheel, while the right lever controls the right rear drive wheel.
Q: How do you adjust the motion control lever?
Place the left motion control lever to the neutral position. Loosen the lock nut on the lever. Rotate the turnbuckle in the middle of the lever to adjust the length of the left hydrostatic transaxle in the proper way until the wheel stops. Pull the lever slightly when it’s in the neutral position. The motion control lever will rebound to the neutral position by the reaction power of a spring. The wheels will stop running or turn back slightly. After doing this, tighten the lock nut.
Q: After adjusting the left motion control lever, what should you do?
Repeat method to adjust length of right motion control lever.
Q: After making adjustments to the motion control levers what should you do?
Plug in the seat switch.
Q: How do you adjust the caster pivot bearing?
Remove dust cap from caster and tighten nylon nut with torque of 37ft-lbs. (50N-m). Rotate or spin the yoke by hand. It should only turn 1 revolution or once around if the torque is correct. If disassembled, make sure the spring washers are reinstalled as shown.
Q: How should the caster wheels be checked?
The caster wheels should be checked in the same manner as the caster pivot bearing.
Q: How do you adjust the parking brake cable?
Place the mower on a flat surface. To adjust the parking brake cable loosen nut to adjust at point A.
Q: How do you adjust the throttle lever tension?
- Stop engine wait for all moving parts to stop, and remove the key.
- Tension in throttle lever can be adjusted by adjusting the tightness of the lever pivot bolt, which is located under the console.
Q: What should you check if the engine will not start?
- Check that the battery is fully charged.
- Check that the PTO switch is disengaged.
- Check that the parking brake is set and motion control levers are moved out (neutral lock position).
- Check that the fuel valve is open.
- Check that the throttle control is midway between the SLOW and FAST positions, and the choke is in the ON position for a cold engine or the OFF position for a warm engine.
- Check for proper attachment of the spark plug wire.
- Check that the engine has the right amount of clean oil.
- Use only fresh, clean, unleaded gas. If the gas is old, change it. Use a fuel stabilizer if you keep gas longer than one month.
- Check the fuel filter (if equipped) to see if it is clear. Place a can under the fuel filter and remove the fuel line from the engine side of the filter. If gas flows freely, it is OK.
- Check that the air filter is clean. If it is dirty, change it following the procedure in the engine Owner’s Manual.
- Make sure that the spark plug is clean. If the spark plug is dirty or cracked, change it. If it is oily, leave it out, hold a rag over the spark plug hole and pull the recoil cord several times to blow out any oil in the cylinder, then wipe off the spark plug and reinsert it.
- Check for loose or faulty wiring connections. Check for corrosion at all wiring connections. Even minor corrosion may cause a faulty connection. Clean connector terminals thoroughly and reconnect.
- Check for loose or corroded battery connection.
Q: What should you do if the engine still will not start?
Visit the website at http://www.dirtyhandtools.com or call 1-877-487-8275 for assistance.
Q: What should you check if the mower pulls to the left or right?
- Check air pressure in tires and inflate to recommended psi.
- Check the motion control lever adjustments.
Q: What should you check if there is excessive mower vibration?
- Check blade mounting bolts for tightness.
- Check cutting blades for sharpness and straightness. Bent blades or excessively worn blades may cause vibration.
- Check drive belt for wear, replace if needed.
Q: What should you check if the drive belt wears out quickly?
- Check belt pulleys, replace if bent or worn.
- Incorrect belt installed. Install correct belt.
Q: What should you check if the drive belt slips?
- Idler pulley spring broken or unattached. Replace as necessary.
- Belt excessively worn, replace belt.
Q: What should you check if the mower does not engage?
- Electrical shortage. Locate and replace damaged wiring.
- Battery voltage too low. Charge battery.
Q: What should you check if the mower cuts unevenly?
- Check that the air pressure in drive tires is 12psi.
- Check that the air pressure in caster tires is 25psi.
- Check deck support lever.
- Check deck leveling.
- Check blades tip to tip for straightness. Replace damaged or warped blades as needed.
- Adjust the cutting height for grass that is high, mowing with the height adjusted higher than normal for a first pass. Then lower the deck height and mow a second pass.
- Grass is excessively wet. Wait to mow grass when dry.
Q: What should you check if the mower cuts with streaks of long grass?
- Blades are not sharp.
- Engine speed is too slow. Mow with full throttle.
- Deck is plugged with grass underneath.
Q: What should you check if the mower cuts leaving bald spots (scalping)?
- Deck height is too low.
- Tire pressure is too low or uneven.
Q: What should you check if the mower cuts with jagged or stepped areas?
- Deck is unlevel.
- Blades are damaged or installed improperly.
- Deck is plugged with grass underneath.
Q: Where should you not return the product for warranty issues or repair?
Do not return this product to the store for warranty issues or repair. Call the customer service department or visit the website for the location of the nearest service center.
Q: What should you record for future reference?
Model No., Serial No., Date of Purchase, Place of Purchase.
Q: What are the specifications of the 60" Zero Turn Mower?
| SKU/Part No. 103408 | SKU/Part No. 104368 | |
|---|---|---|
| Description | 60” Zero Turn Mower | 60” Zero Turn Mower |
| Engine | Kawasaki FR691V-Twin, 23HP*, EPA/CARB Approved | Briggs & Stratton, 23HP*, EPA/CARB Approved |
| Displacement | 726cc | 656cc |
| Engine Fuel Capacity | 3 gallons | 3 gallons |
| Transmission | Hydro Gear ZT2800 | Hydro Gear ZT2800 |
| Speed | 7mph forward max., 3.75mph reverse max. | 7mph forward max., 3.75mph reverse max. |
| Blades | Three 16” | Three 16” |
| Cutting Height | 1.5”-4.5” (7 positions) | 1.5”-4.5” (7 positions) |
| Cutting Width | 60” | 60” |
| Tires | 18×9.5-8 turf (rear), 11×4.00-5 smooth (front) | 18×9.5-8 turf (rear), 11×4.00-5 smooth (front) |
| Wheel Base | 46” | 46.3” |
| Dimensions | 72”L x 68.5”W x 39.8” H | 72”L x 68.5”W x 39.8” H |
| Weight | 637 Lbs. | 637 Lbs. |
| Warranty | 3 Year / 3 Year Limited Warranty | 3 Year / 3 Year Limited Warranty |
| *As rated by engine manufacturer |
CLICK HERE TO DOWNLOAD DIRTY HAND TOOLS 104368 (01) PDF MANUAL