DIRTY HAND TOOLS 101175 (01) PDF Document

To assemble the wheels, follow these steps:

Step 1. Mount the axle onto the frame and secure in place with two hex bolts and two flange nuts.

Step 2. Mount the axle bracket on the frame with two hex bolts and two flange nuts.

Step 3. Mount the wheels on to the axle and secure with a washer and an r-clip on each side.

To install the feet:

Step 1. Attach the rubber foot onto the foot bracket with a hex bolt and a flange nut.

Step 2. Align the holes in the frame with the holes in the foot support and secure with two hex bolts and two flange nuts. Repeat to assemble the opposite foot.

Step 1. Installing the handle bracket: Mount the handle bracket to the generator frame by lining up the holes in the bracket with the pre-drilled holes in the frame. Secure with hex bolts in 4 places.

Step 2. Installing the handle: Attach the handle to the handle bracket with a hex bolt and secure with a hex nut.

The electric start option requires the installation of a battery. Follow these steps:

1. Place a fully charged, lead-acid 12 V, 9 Ah battery (not included) on the battery holder on the generator.

2. Position the battery bracket over the top of the battery and securely tighten the restraining bolts provided.

3. Attach the positive (red) cable connector from the engine to the positive terminal on the battery. Connect cable securely to prevent disconnection and short circuits.

4. Attach the negative (black) cable connector to the negative battery terminal.

To ground the Generator, connect a #6 AWG grounding wire (not included) from the Grounding Terminal on the Control Panel to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the Generator.

Adding Fuel:

1. Place the portable power generator on a level surface outdoors in a well-ventilated area.

2. Fill the tank with 87+ octane unleaded gasoline. The tank holds approximately 6.1 gallons. Do not fill above the top of the fuel filter.

3. Replace the fuel cap securely and wipe any excess from the fuel tank before starting the generator.

Adding Oil:

The generator is shipped without fluids. You must add oil before starting the engine.

1. Add engine oil to the upper level of the oil filler hole. SAE 10/30 motor oil is recommended for most environmental conditions. The oil capacity is 1.16 quarts (1.1L).

Note: Do not thread the dipstick in when checking the oil level.

Before using the generator, calculate the total wattage of all devices you want to power. The total must not exceed the Running Wattage of the generator (7000 watts).

1. Add up the Running Watts for all appliances/tools that you want to use at the same time.

2. Make sure that the total calculated wattage is less than the Rated Wattage of the generator (7000 watts).

3. Find the single highest starting rate wattage product and add that to the total.

4. Make sure that this total now is less than the Maximum Wattage of the generator (8750 watts maximum).

5. Plug in and turn on appliances/tools from the largest wattage first to the smallest wattage last.

Product Wattage Estimation Chart:

1. Prior to use, connect a #6 AWG grounding wire from the ground terminal on the control panel to a grounding rod.

2. Turn the engine’s fuel valve to the OPEN position.

3. Turn the engine’s choke lever to the START position. Set the choke lever to the run position only when the engine has started or upon restarting a warm engine.

4. Turn the engine power switch to the ON position.

5. Pull the recoil starter handle slowly until you meet some resistance. Pull the recoil starter with a rapid full arm stroke allowing the starter rope to rewind slowly. Repeat as necessary until the engine starts running.

6. After the engine warms up and starts running normally, move the choke lever to the RUN position. Allow the engine to warm up for about 3 minutes before moving the choke lever to the RUN position.

The first 25 hours of operation is the break-in period. Breaking-in the engine will help ensure proper equipment and engine operation and will extend the engine’s lifespan. During this time frame, DO NOT exceed 75% of the generator’s load limit. In other words, the maximum load during this break-in period should be no more than 5625 watts. After the first 25 hours of use drain and replace the engine oil. The warranty is void if the engine is not broken in properly.

1. Remove all electrical load devices from the generator. Allow the engine to run for approximately 3 minutes with no electrical load.

2. Turn the generator’s power switch to OFF to stop the engine.

3. Turn the fuel valve to the OFF position.

4. Allow the generator to completely cool down before storing, at least 20 minutes.

5. For any lengthy time of storage, more than 20 days, completely empty the fuel from the generator’s fuel tank and engine’s fuel lines. Cover and store in a well ventilated area.

Before performing any maintenance procedure stop the engine, wait five (5) minutes to allow all parts to cool, and disconnect the spark plug wire.

* Change/clean air filter more frequently if in dusty environment

** Service performed by qualified technician

1. Wipe off the air cleaner cover. Loosen the knob at the bottom of the air cleaner housing.

2. Remove the air cleaner filter and deflecting plate.

3. Wash the air filter in warm water and mild detergent several times. Rinse. Squeeze out excess water and allow it to dry completely. Soak the filter in lightweight oil briefly, then squeeze out the excess oil.

4. Install a new air filter or reinstall the cleaned air filter. Secure the air cleaner cover before use.

1. Disconnect spark plug wire from end of plug. Clean out debris from around the spark plug.

2. Using the spark plug wrench provided, remove the spark plug. Inspect the spark plug. If the electrode is oily, clean it using a clean, dry rag. If the electrode has deposits on it, polish it using emery paper. If the white insulator is cracked or chipped, replace the spark plug.

3. When installing a new spark plug, adjust the plug’s gap to the specification on the technical specification chart (0.028″~ 0.031″). Do not pry against the electrode or the insulator, the spark plug can be damaged.

4. Install the new spark plug or the cleaned spark plug into the engine. Gasket style spark plugs should be finger-tightened until the gasket contacts the cylinder head, then turned about 1/2 to 2/3 more rotation. Non-gasket-style spark plugs should be finger-tightened until the plug contacts the head, then about 1/16 turn more.

1. Make sure the engine is stopped and is level.

2. Close the fuel valve.

3. Place a drain pan underneath the crankcase’s drain plug.

4. Remove the drain plug and, if possible, tilt the crankcase slightly to help drain the oil out.

5. Replace the drain plug and tighten it.

6. Clean the top of the dipstick and the area around it. Remove the dipstick by threading it counterclockwise, and wipe it off with a clean lint free rag.

7. Add the appropriate type of oil until the oil level is at the full level. SAE 10W-30 oil is recommended for general use for temperatures above 32°F. Use SAE 5W-30 for temperatures consistently below 32°F.

8. Thread the dipstick back in clockwise.

1. Wait for the engine to cool, then clean the engine with a clean cloth.

2. When the generator is to be stored for longer than 20 days, prepare the engine for storage by emptying the fuel tank and draining all fuel lines. Clean out area around spark plug and remove.

3. Pour one tablespoon of engine oil into the cylinder through the spark plug hole. Reinstall the spark plug, but leave the spark plug wire disconnected.

4. Pull recoil starter handle to distribute oil in the cylinder. Stop after one or two revolutions when you feel the piston start the compression stroke (when you start to feel resistance).

5. Apply a thin coat of rust preventive oil to all uncoated metal parts.

6. Cover and store in a dry, well-ventilated area out of reach of children.