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What are the key safety precautions to observe when handling the AZBIL SPS300 B?
WARNING
Before removing, mounting, or wiring the AZBIL SPS300 B, be sure to turn off the power to the device and all connected equipment to prevent electric shock.
For safety, ensure a proper ground connection is made before connecting the AZBIL SPS300 B to the measurement target or external control circuits to prevent electric shock or fire.
CAUTION
The PV value zero point and full-span point are factory-adjusted. Do not adjust them at installation. If adjustment is necessary, compensate using PV bias.
Wire the device according to the manual to ensure full performance.
Wire the AZBIL SPS300 B according to predetermined standards and with designated power leads using recognized installation methods to prevent electric shock, fire, or faulty operation.
Use the device within the specified operating ranges for temperature, humidity, voltage, vibration, etc., to avoid fire or faulty operation.
Do not disassemble the AZBIL SPS300 B or touch internal components to prevent electric shock or faulty operation.
Do not touch internal components during use or immediately after powering off, as they may be hot and could cause burns.
If wiring via a conduit, use an appropriate conduit. For rain protection, use a waterproof conduit and seal unused conduit holes with the supplied plugs to prevent electric shock, fire, or faulty operation.
Do not operate the keys with a mechanical pencil or other sharp objects, as this may cause faulty operation.
Do not climb on or use the AZBIL SPS300 B as a stand, as this may cause faulty operation.
Output signals (relay contact, 4 to 20 mA) may be unpredictable for a brief moment at power-on. Implement preventive measures in your instrumentation to delay the reception of the output signal to avoid equipment malfunction.
What are the general safety requirements for the AZBIL SPS300 B?
To reduce the risk of electric shock, follow all safety notices in the documentation. A symbol on the device warns of potential shock hazards from accessible live voltages.
If the equipment is used in a manner not specified by the manufacturer, the built-in protection may be impaired.
Do not replace any component not specified as replaceable.
All wiring must comply with local regulations and be done by authorized personnel.
Always wire the ground terminal first and disconnect it last.
Mount a power shutoff switch for the unit within reach of the operator.
For AC power models, install a fuse compliant with IEC 127 according to the power voltage:
100/120 V AC: Type F, 100 mA, 250 V
200/240 V AC: Type F, 50 mA, 250 V
For DC power models, use a power supply with reinforced insulation.
What are the main features of the AZBIL SPS300 B?
High accuracy: The accuracy for the display and 4 to 20 mA output is ±0.25% FS at 0 to 50 °C.
Pressure readings: Pressure values (PV) are shown on a 4-digit, 7-segment LED.
4 to 20 mA output: PV values are converted to a 4 to 20 mA output for either the full range or a preset span.
Relay contact output: Relay ON/OFF control is performed by contacts based on digital settings.
Digital settings: Set point and differential values can be entered via key input.
Keylock: Prevents inadvertent changes to settings while still allowing modes to be displayed and checked.
Display digit: The last digit can be hidden to prevent display flickering from small pressure fluctuations.
Peak hold: Stores the maximum pressure value in memory for checking. This value is cleared when power is turned off.
Filter time constant change: Sudden PV fluctuations can be suppressed with a preset time constant.
HI/LO operation switching: The relay excitation direction can be changed (HI or LO).
PV bias: Process variables can be adjusted with preset values, allowing for zero point adjustment to atmospheric pressure.
PV zero point and span adjustment: The zero and span points of PV values are adjustable.
Current value manual output (SPS300A only): Manually set pressure values can be output to check controllers and recorders.
Self-diagnostics: An integrated microcomputer monitors for abnormal conditions.
Where should I avoid installing the AZBIL SPS300 B?
Avoid installing the AZBIL SPS300 B in the following locations:
Locations with temperatures outside the operating range of -20 to +60 °C.
Locations with humidity exceeding 90% RH.
Locations subject to sudden temperature changes and condensation.
Locations subject to corrosive or flammable gases.
Locations with large amounts of dirt, dust, salt, conductive substances (like iron powder), or organic solvents.
Locations where the device is directly subjected to vibration or impact.
Locations exposed to direct sunlight.
Locations with large amounts of water or rain.
Locations subject to splashing from oil or chemicals.
Locations where strong magnetic or electrical fields are generated.
Locations where connector joints are subject to surge pressure.
How do I correctly connect the pressure inlet on the AZBIL SPS300 B?
When connecting a pipe to the pressure inlet, do not directly hold the main unit. Doing so might damage the unit. Instead, use a wrench to hold the hexagonal nut on the pressure inlet while tightening the pipe.
Avoid the following incorrect connection methods:
Dropping the unit.
Striking the unit.
Screwing-in, pushing, or pulling on the main body of the unit.
Installing the unit in an upside-down or horizontal position.
What are the wiring precautions for the AZBIL SPS300 B?
To prevent electric shock on panel-mounted models, prevent direct contact with the terminals by the operator.
A switch in the main power supply is required within the operator’s reach.
For AC power models, install the proper fuse according to the supply voltage:
Type F 100 mA, 250 V AC fuse (for 100/120 V AC)
Type F 50 mA, 250 V AC fuse (for 200/240 V AC)
Ground one point on the protective ground terminal. Shielded cables should be grounded by connection to an earth bar.
Grounding should have a resistance of 100 Ω max, using a mild copper wire of more than 2 mm² (with crimp terminals for M4 screws) and a length of 20 m max.
If waterproofing is needed, seal the conduit hole with a waterproof conduit.
Separate low-voltage output signal cables from power cables with a voltage higher than 100 V. Do not put them in the same conduit or duct.
For wiring (not grounding), use crimp terminals with insulating sleeves compatible with M3.5 screws. For locations with high vibration or shock, use round terminal lugs that cannot come loose.
Be careful not to scratch electronic parts or lead wires.
Do not apply excessive force to the 3-pole terminal block.
Confirm the model number before connecting cables according to the correct diagram.
After wiring, check that it is correct.
Disconnect power before wiring, installing, or removing the device.
What precautions for use should be followed for the AZBIL SPS300 B?
Calibrate pressure at least once per year.
This is a precision instrument; protect it from excessive shock during installation or operation.
The unit is not free-standing and must be firmly fixed to a mounting plate.
Do not hold the case while threading the pipe into the unit. Hold the hexagonal nut to secure it.
Install the AZBIL SPS300 B upright only. Horizontal installation may result in errors.
The device is rain-proof but should be installed away from direct sunlight or rain. Use a waterproof conduit if needed.
Do not apply excessive pressure, as it may cause drift.
Use caution when opening and closing valves, as pressure surges through non-compressible liquids can damage the sensor.
Protect liquid-contacting parts from freezing. Use insulation or heating if freezing is anticipated.
Reduce the pressure inlet temperature to 60 °C or lower by using a siphon for high-temperature media.
Wait at least 10 minutes after turning the power ON for the unit to stabilize.
How do I navigate the main functions of the AZBIL SPS300 B using the [DISPLAY] key?
Each press of the [DISPLAY] key sequentially accesses the following functions (when keylock is disabled):
1. PV value display: Shows the current pressure value. The PV LED lights up.
2. SP1 value display: Shows the set point for relay 1. The SP1 LED lights up. The RELAY 1 LED lights when relay 1 is energized.
3. SP2 value display (SPS300B only): Shows the set point for relay 2. The SP2 LED lights up. The RELAY 2 LED lights when relay 2 is energized.
4. LO.CK display: The keylock function can be set from this screen.
How do I enable and cancel the keylock on the AZBIL SPS300 B?
To Enable Keylock:
1. Press the [DISPLAY] key until “LO.CK” is displayed.
2. Press the [ENT] key. The display will blink “F” (for Free).
3. Press the [▲] or [▼] key. The display will blink “L” (for LOCK).
4. Press the [ENT] key. The “L” will stop blinking, the KEYLOCK LED will light up, and the keylock is now ON.
To Cancel Keylock:
1. With the keylock ON, press the [ENT] key. The display will blink “L”.
2. Press the [▲] or [▼] key. The display will blink “F”.
3. Press the [ENT] key. The display will show “F”, the KEYLOCK LED will go out, and the keylock is now canceled.
What are the functions available in the PARAMETER mode of the AZBIL SPS300 B?
Pressing the [PARAMETER] key sequentially accesses the following settings:
1. dI.F1 (Differential 1): Sets the differential value for relay 1. Setting range is within the display range for positive values, excluding zero.
2. dI.F2 (Differential 2) (SPS300B only): Sets the differential value for relay 2. Setting range is within the display range for positive values, excluding zero.
3. FiLt (Filter): Sets the digital filter time constant. Setting range is 0.00 to 99.99 s.
4. bIAS (PV Bias): Sets the PV bias value. Setting range is within the display/setting range of the device.
5. PEAK (Peak Hold): Displays the peak hold value.
6. rEL1 (Relay 1 Action): Sets the action state (HI/LO) for relay 1.
7. rEL2 (Relay 2 Action) (SPS300B only): Sets the action state (HI/LO) for relay 2.
How do I perform a PV zero point adjustment on the AZBIL SPS300 B?
Handling Precautions:
PV zero and full-span points are factory-adjusted. Do not adjust these at installation unless necessary; use PV bias instead.
If adjustment fails, initialize the settings.
Since the PV bias value is not adjusted by this procedure, reset it to zero before starting.
Reset the filter time constant to zero and adjust it after the PV value has stabilized.
Setting Method:
1. Set the supply pressure to either zero or a fixed value.
2. Simultaneously press the [▷] + [PARAMETER] keys. The display will show “Pu 0”.
3. Press the [ENT] key. The current PV value (based on factory settings, excluding bias) will be displayed.
4. Use the [<], [▷], [▲], [▼] keys to enter the numerical value shown on your reference manometer.
5. Press the [ENT] key. The AZBIL SPS300 B calculates and displays the new current PV value, which should now match the input value.
How do I perform a PV full-span adjustment on the AZBIL SPS300 B?
Handling Precautions:
PV zero and full-span points are factory-adjusted. Do not adjust these at installation unless necessary; use PV bias instead.
If adjustment fails, initialize the settings.
Since the PV bias value is not adjusted by this procedure, reset it to zero before starting.
Reset the filter time constant to zero and adjust it after the PV value has stabilized.
After adjusting the PV zero point, press the [DISPLAY] key to check the PV value before proceeding with the full-span adjustment.
Setting Method:
1. Supply full-span pressure until it stabilizes.
2. Simultaneously press the [▷] + [PARAMETER] keys, then press the [PARAMETER] key again. The display will show “PuFS.”.
3. Press the [ENT] key. The current PV value (based on factory settings, excluding bias) will be displayed.
4. Use the [<], [▷], [▲], [▼] keys to enter the numerical value indicated on your reference manometer.
5. Press the [ENT] key. The AZBIL SPS300 B calculates and displays the new current PV value, which should now match the input value.
How do I troubleshoot alarm codes on the AZBIL SPS300 B?
When an alarm occurs, the PV value and the alarm code are displayed alternately. Note that outputs in this state are not guaranteed to be normal.
| Alarm Code | Cause of Alarm | Corrective Measures |
|---|---|---|
| ALM-1 | Insufficient pressure (pressure is lower than the Display/Setting range). | Apply rated pressure and confirm normal operation. |
| ALM-2 | Insufficient pressure (pressure is higher than the Display/Setting range). | Apply rated pressure and confirm normal operation. |
| ALM-3 | Temperature is lower than -20 °C (inside case). | Check operation in recommended temperature range. |
| ALM-4 | Temperature is higher than 80 °C (inside case). | Check operation in recommended temperature range. |
| ALM-5 | User settings memory error. | Check all settings and reset if necessary. |
| ALM-6 | Factory setting memory error or Analog measurement circuit error. | Ask for repair. |
What should I do if the PV value is not displayed on my AZBIL SPS300 B?
1. Check the power voltage to ensure the unit is receiving power.
2. Make sure that the internal connectors are not loose.
3. If the issue persists, contact the azbil Group sales agent.
What steps can I take if there is a PV value error on my AZBIL SPS300 B?
1. Check the zero pressure after exposing the sensor to atmospheric pressure.
2. Set the PV bias to zero, and then check the PV after applying pressure.
3. Initialize all adjustable PV values, and then check the PV after applying pressure.
4. If the error continues, contact the azbil Group sales agent.
How do I troubleshoot a 4 to 20 mA error on the AZBIL SPS300 B?
1. Check the zero pressure after exposing the sensor to atmospheric pressure.
2. Check the 4 to 20 mA output scaling settings.
3. Initialize all 4 to 20 mA set values.
4. If the error is not resolved, contact the azbil Group sales agent.
What should I do if my AZBIL SPS300 B is operating incorrectly?
1. Power reset: Turn the power OFF and wait at least 10 minutes before turning it back ON.
2. Inspect the 4 to 20 mA output wiring and the line voltage wiring.
3. Ensure that the line voltage is free from electrical noise.
4. Ensure that the output leads are free from electrical noise.
5. Check the ambient conditions to ensure they do not exceed the general specifications for the device.
6. If the problem persists, contact the azbil Group sales agent.
How do I perform maintenance on the AZBIL SPS300 B?
Cleaning: To remove dirt from the AZBIL SPS300 B, wipe it with a soft, dry cloth.
Dielectric Strength Test: For AC power, wall-mount models, remove the dielectric strength test pin from next to the transformer (inside the case) before starting the test. Flip up the insulation sheet to access the pin. Securely re-insert the pin after the test is complete.
Replacing Packing: If rain protection is required, replace the rubber packing (Part No. 84505714-001) if one year has passed. To replace it:
1. Disconnect the connector.
2. Replace the rubber packing, mounting the new one in the original position.
3. Reconnect the connector.
Replacing Fuses (AC Power Models): Always use the specified type of standard fuse (Standard: IEC127, Type: F, Rated voltage: 250 V).
Rated current: 100 mA (for supply voltage 100/120 V AC)
Rated current: 50 mA (for supply voltage 200/240 V AC)
How should the AZBIL SPS300 B be disposed of?
When discarding the AZBIL SPS300 B, dispose of it appropriately as industrial waste in accordance with local laws and regulations.
What are the key specifications of the AZBIL SPS300 B?
| Applicable fluids | Gases and liquids, except those that may corrode pressure receiver material (SUS316L, SUS316) |
| Applicable fluid temperature | -20 to +60 °C (without condensation) |
| Pressure detecting element | Piezo-resistance silicon pressure detector |
| Display/Setting method | Digital 4 digit, 7-segment LED display |
| Indication accuracy (0 to 50 °C) | ±0.25% FS ±1 digit (Positive pressure range) ±0.25% FS ±1 digit (Negative pressure range) |
| Output accuracy (0 to 50 °C) | ±0.25% FS (Positive pressure range) ±0.25% FS (Negative pressure range) |
| Rated power supply voltage | 100/200 V AC 50/60 Hz 120/240 V AC 50/60 Hz 12 to 24 V DC |
| Power consumption | 7 W max. |
| Working ambient temperature | -20 to +60 °C (without freezing) |
| Structure standard | JIS C 0920 Class 3. Rain-proof type (wall-mount model) |
| Mass | Approx. 1.1 kg max. |
| Mounting position | Vertical |
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