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****** Page 1 ****** Congratulations and thank you for choosing the Record Plus™ family of current -limiting circuit breakers. This UL-listed lug connector kit is suitable for use with the FC100 circuit breaker series. Record Plus™ circuit breakers are designed with a full line of integrated accessories. All units use the latest in integrated modular circuit breaker technology for flexibility in application and maximizing the product’s utilization an capabilities. All Record Plus™ circuit breakers are listed by Underwriters Laboratories to the UL489 standard and the CSA Standard C22.2, No. 5. These circuit breakers are certified to IEC60947-2. These accessories are also for use with our MAG – BREAK® instantaneous trip only circuit breakers, which meet the same standards and are UL- recognized components for use in motor applications. They can also be used with our molded case switches, which are listed per Under writers Laboratories to the UL489 standard. Record Plus™ circuit breakers and their accessories are designed and manufactured to exceed our global customers’ high standards for reliability and quality. Warning: DANGER of electrical shock or injury. Ensure ALL electrical power supplies are OFF before installing or removing any devices. Do not remove circuit protective devices until the power is turned OFF. The breaker, trip unit, or accessories MUST ONLY be installed and serviced by QUALIFIED personnel. See NEMA publication AB4. Avertissement: Danger contre les risques d’électrocutions. S’assurer avant TOUTES manipulations du disjoncteur que les différentes sources d’alimentation sont en position OFF. Les disjoncteurs, unités de protection, ou accessoires doivent être installés par des personnes qualifiées et habilitées. Ne pas retirer l’appariel de protection avant que l’alimentation soit coupée. Lira NEMA publication AB4. Product Description These instructions describe the installation procedure for the wire connector accessory on Record Plus™ FC100 circuit breakers, as shown in Figure 1. The wire connector kits are available in five variants: Catalog No. Wire FCAL12/FCALK12 #14 – 10 AWG Cu/Al FCAL13/FCALK13 #10 – 4 AWG Cu/Al FCAL14/FCALK14 #4 – 1/0 AWG Cu/Al FCO13/FCOLK13 #10 – 4 AWG Cu FCO14/FCOLK14 #4 – 1/0 AWG Cu The catalog numbers with “K” (e.g. FCALK12) contain three (3) wire connectors. The catalog numbers without a “K” (e.g. FCAL12) contains one (1) wire connector. The parts are illustrated in Figure 2 and 3. Numbers in brackets in the text and the figures refer to the item numbers in Table 2. 1 DEH40532 INSTALLATION INSTRUCTIONS Record Plus™ Molded Case Circuit Breaker Accessories Wire Connector Kit — Figure 1. Lug kits installed on Record Plus™ FC100 circuit breaker. — Table 1.List of accessory lug kits.

****** Page 2 ****** Item Description 1 Lug Cover 2 Lug/Saddle Clamp 3 Nutplate (FCAL12/FCALK12 only) — Table 2. List of parts in the lug accessory kit. Place nutplate [3] into recess in lug cover [1]. Push lug cover into terminal opening until it snaps into place, as illustrated in Figure 1. 3. 4. Install saddle clamp [2] oriented as shown in Figure1. Use joint compound recommended by wire manufacturer with aluminum wire. 5. Cu/Al wire, strip length: 0.40 – 0.45 in (10 – 11mm). 6. Install wire #14 – 10 AWG and torque lug screw with 5/32” or 4 mm hex wrench to 35 lb -in (4 Nm). Slide lug [2] into lug cover [1], as sh own in Figure 1. Push lug cover with lug inside in to terminal opening until it snaps into place, as illustrated in Figure 1. Use joint compound recommended by wire manufacturer with aluminum wire. Cu/ Al wire, strip length : 0.40 – 0.45 in ( 10 – 11mm) Install wire and torque lug screw with 4 mm or 5/ 32” h ex wrench accordin g to T able 3. Wire Torque lb -in (Nm) # 10 AWG 35 lb-in (4 Nm ) # 8 AWG 40lb-in (4.5 Nm ) # 6 & 4 AWG 45lb-in (5 Nm ) # 3 – 1/0 AWG 50 lb-in (5.7 Nm ) — Table 3. Lug Torque Values. These instructions do not cover all details or variations in equipment nor do they provide for every possible contingency that may be met in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise that are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the ABB Company. The circuit breaker is a sealed unit that contain s no user-serviceable parts. Tampering with the seal will void the warranty. [3] [2] [1] [2] [1] Step 1 – Unpack and Inspect Unpack the wire connector kit and inspect the parts for any shipping damage. Verify that all parts are supplied, as listed in Table 2 and illustrated in Figure 2 or Figure 3. Step 2 – Installation Note: When using aluminum wire, use a joint compound recommended by the wire manufacturer. Important: Dans les cas d’emploi de cable aluminum, utilizez le lubricant recommende by par le fabricant. Check to make sure all terminals are torqued to the proper value. (8.84 lb-in = 1 Nm) 2 — Figure 2.Parts supplied with the saddle clamp kit. — Figure 3. Parts supplied with the lug kits. — ABB Inc. 305 Gregson Drive Cary, NC 27511. electrification.us.abb.com — We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB Inc. does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB Inc. Copyright© 2019 ABB All rights reserved — GE is a trademark of GE. Manufactured by ABB Inc. under license from GE. 1SQC930058M0201, DEH40532 February 2020 FCAL13/FCALK13/FCO13/FCOLK13 30 – 60A Lugs FCAL14/FCALK14/FCO14/FCOLK14 70 – 100A Lugs 1. 2. 1. 2. 3. 4. 5. FCAL12/FCALK12 15 – 20A Saddle Clamps


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ABB GE DEH40532 (01) PDF MANUAL

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