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****** Page 1 ****** User’s Manual ACS550-PD Stock 3R Irrigation Packaged Drive Supplement to ACS550-U1 User’s Manual

****** Page 2 ****** 2 ACS550 Drive Manuals GENERAL MANUALS ACS550-U1 User’s Manual (1…200 HP) • Safety • Installation • Start-Up Embedded Fieldbus • Fieldbus Adapter Diagnostics Maintenance • Technical Data ACS550 Technical Reference Manual (available in electronic format only) Detailed Product Description Practical Engineering Guides 02014ABB Inc. All Rights Reserved. ACS550-PD 3R Irrigation Packaged Drive

****** Page 3 ****** ACS550-PD 3R Irrigation Packaged Drive Table of Contents Table of Contents Safety Use of Warnings and Notes…. Installation Application .. Input Disconnect Features and Functions . Installation Flow Chart Lifting Installing the Drive Installing the Wiring . Maintenance Maintenance Intervals Drive Module Fan Replacement Technical Data Typical Control Schematic Ratings Power Connection Terminals . Dimensions and Weights Applicable Standards . 3 7 .8 10 12 …15 …15 …16 17 Input Power Connections ………………………………………….18 18 21 ..22

****** Page 4 ****** 4 Safety A CS550-PD 3R Irrigation Packaged Drive WARNING! The ACS550 adjustable speed AC drive with Input Disconnect should ONLY be installed by a qualified electrician. WARNING! Even when the motor is stopped, dangerous voltage is present at the Power Circuit terminals Ul, VI, WI and U2, V2, W2 and, depending on the frame size, UDC+ and UDC-, or BRK+ and BRK-. WARNING! Dangerous voltage is present when input power is connected. After disconnecting the supply, wait at least 5 minutes (to let the intermediate circuit capacitors discharge) before removing the cover. WARNING! Even when power is removed from the input terminals of the ACS550, there may be dangerous voltage (from external sources) on the terminals of the relay outputs. WARNING! When the control terminals of two or more drive units are connected in parallel, the auxiliary voltage for these control connections must be taken from a single source which can either be one of the units or an external supply. WARNING! The ACS550 will start up automatically after an input voltage interruption if the external run command is on. WARNING! When the ACS550 with Input Disconnect is connected to the line power, the Motor Terminals Tl , T2, and T3 are live even if the motor is not running. Do not make any connections when the ACS550 with Input Disconnect is connected to the line. Disconnect and lock out power to the drive before servicing the drive. Failure to disconnect power may cause serious injury or death. Note! For more technical information, contact the factory or your local ABB sales representative. Use of Warnings and Notes There are two types of safety instructions throughout this manual: Notes draw attention to a particular condition or fact, or give information on a subject. Warnings caution you about conditions which can result in serious injury or death and/or damage to the equipment. They also tell you how to avoid the danger. The warning symbols are used as follows: Dangerous voltage warning warns of high voltage which can cause physical injury and/or damage to the equipment. General warning warns about conditions, other than those caused by electricity, which can result in physical injury and/or damage to the equipment. Safety

****** Page 5 ****** ACS550-PD 3R Irrigation Packaged Drive Installation Study these installation instructions carefully before proceeding. Failure to observe the warnings and instructions may cause a malfunction or personal hazard. WARNING! Before you begin read “Safety” on page 1. WARNING! When the ACS550 with Input Disconnect is connected to the line power, the Motor Terminals Tl , T2, and T3 are live even if the motor is not running. Do not make any connections when the ACS550 with Input Disconnect is connected to the line. Disconnect and lock out power to the drive before servicing the drive. Failure to disconnect power may cause serious injury or death. Application This manual contains supplemental information that is unique to ACS550 input disconnect configurations (PD). Refer to the base manual, AC550-U1 User’s Manual, for all other information. Input Disconnect Features and Functions The ACS550 with Input Disconnect is an ACS550 AC adjustable frequency drive packaged with an input disconnect switch and with a door mounted, external operating handle. The operating handle can be padlocked in the OFF position (padlock not supplied). Enclosure are UL Type 3R (NEMA 3R). The following is a typical power diagram. 5 Disconnect Switch or Circuit Breaker 3 Phase Input Power 3 Drive with Input Disconnect ACS550 Motor Drive 3

****** Page 6 ****** 6 A CS550-PD 3R Irrigation Packaged Drive The following figures show the front view of the ACS550 Drive with Input Disconnect standard configurations, and identify the major components. UL Type / NEMA 3R Enclosures e ooo Operating Handle for Disconnect Switch Note! UL Type 3R enclosures are designed to be mounted on a wall. See section “Prepare the UL Type 3R ACS550 for UNISTRUT mounting” for more details.

****** Page 7 ****** ACS550-PD 3R Irrigation Packaged Drive Installation Flow Chart The installation of Input Disconnect configurations forACS550 drives follows the outline below. The steps must be carried out in the order shown. At the right of each step are references to the detailed information needed for the correct installation of the unit. Note! References in the middle column below are to theACS550-U1 User’s Manual. References in the third column below are to this manual. 7 Task PREPARE for installation PREPARE the Mounting Location MOUNT the drive INSTALL wiring CHECK installation APPLY power START-UP Refer to the ACS550-U1 User’s Manual “Installation” section “Preparing for Installation” “Prepare the Mounting Location” “Mount the Drive” “Wiring OvervieW’ and “Install the Wiring” “Check Installation” “Apply Power” “Start-Up” Additional Reference in this Manual • “Drive Identification” on page #. • “Suitable Mounting Location” on page #. • “Dimensions and Weights (Supplement to ACS550-U 1 User’s Manual)” on page #. “Installing the Wiring (Supplement to ACS550-U1 User’s Manual)” starting on page #.

****** Page 8 ****** 8 A CS550-PD 3R Irrigation Packaged Drive Preparing for Installation (Supplement to ACS550-U1 User’s Manual) Lifting the Drive

****** Page 9 ****** ACS550-PD 3R Irrigation Packaged Drive Preparing for Installation (Supplement to ACS550-U1 User’s Manual) Drive Identification To identify the type of device you are installing, refer to the type code number on the device identification label. Wall mounting base drives — label attached on the side surface of the heat sink. • Packaged drive label attached to outside surface on the left ide of the enclosure. Enclosure with hinged cover/door— label on inside surface of the cover/door. Type Code Number Use the following to interpret the type code found on the identification label. ACS550-PD-015A-4 +C192 AC Drive = 550 Product Series Construction PD = Drive with disconnect switch Output current rating (See ratings chart for details) Voltage rating 2 = 230 VAC 4 = 480 VAC Enclosure protection class +CI 92 = 3R Stock Irrigation Drive Ratings and Frame Size Charts in the “Ratings” sections of the ACS550-U1 User’s Manual and this manual list technical specifications, and identify the drive’s frame size. Note! Some instructions in this document vary, depending on the drive’s frame size. To read the Ratings table, you need the “Output current rating” entry from the type code (see above). 9

****** Page 10 ****** 10 Suitable Mounting Location A CS550-PD 3R Irrigation Packaged Drive For selecting a suitable mounting location for configurations, refer to: Preparing for installation in theACS550-U1 User’s Manual, and The Technical Data section of this manual for information on dimensions and weights. Installing the Drive (Supplement to ACS550-U1 User’s Manual) WARNING! Metal shavings or debris in the enclosure can damage electrical equipment and create a hazardous condition. Where parts, such as conduit plates require cutting or drilling, first remove the part. If that is not practical, cover nearby electrical components to protect them from all shavings or debris. Do not connect or disconnect input or output power wiring, or control wires, when power is applied. Never connect line voltage to drive output Terminals Tl , T2, and T3. Do not make any voltage tolerance tests (Hi Pot or Megger) on any part of the unit. Disconnect motor wires before taking any measurements in the motor or motor wires. Make sure that power factor correction capacitors are not connected between the drive and the motor. Prepare the Mounting Location The ACS550 should only be mounted where all of the requirements defined in “Preparing for Installation” are met. Mount the Drive 1. 2. Use a hoist to move the cabinet into position. Note! If the cabinet location does not provide access to the cabinet sides, be sure to re-mount side panels before positioning cabinet. Install and tighten mounting bolts.

****** Page 11 ****** ACS550-PD 3R Irrigation Packaged Drive Prepare the UL Type 3R ACS550 for UNISTRUT mounting The ACS550 UL Type 3R cabinet frame sizes are designed to be mounted on a solid 11 vertical surface or using UNISTRUT. 32.36 26.00 2X Ø.50 ( 52.25 ) 2X Ø.50

****** Page 12 ****** 12 A CS550-PD 3R Irrigation Packaged Drive Installing the Wiring (Supplement to ACS550-U1 User’s Manual) Wiring Requirements Refer to the “Wiring Requirements” Section in the ACS550-U1 User’s Manual. The requirements apply to all ACS550 drives. In particular: Use separate, metal conduit runs for the following different classes of wiring: Input power wiring. Motor wiring. Control/communications wiring. Properly and individually ground the drive, the motor and cable shields. Wiring Overview Power Connection €— Standard Drive with Input Disconnect (Wal/ Mounted) The following figures show the Standard Drive with Input Disconnect (wall mounted) typical layout. (Refer to the ACS550-U1 User’s Manual and 3R Irrigation Control Schematic for control connections to the drive.) Install the Line Input Wiring Line Input Connections — Standard Drive with Input Disconnect Configurations Connect input power to the terminals of the disconnect switch. Connect the equipment grounding conductor to the ground lug. The figure below shows typical connection points for Standard ACS550 Drive with Input Disconnect configurations. A WARNING! Check the motor and motor wiring insulation before connecting the LA ACS550 to line power. Follow the procedure in the ACS550-U1 User’s Manual. Before proceeding with the insulation resistance measurements, check that the ACS550 is disconnected from incoming line power. Failure to disconnect line power could result in death or serious injury. Note! For the remainder of the installation and start-up (motor and control wiring) refer to theACS550-U1 User’s Manual.

****** Page 13 ****** ACS550-PD 3R Irrigation Packaged Drive Typical Power Connections for Single and Three Phase IJI ACS550 13 CUSTOMER MOTOR MTR CUSTOMER SUPPLIED 240480VAC 3 PH HZ NOTE 9 CUSTOMER SUPPLIED 240 VAC 1 PH -60 HZ NOTES 8, g GND GNO T2 ENTRANCE RATED t*S02NNECr NiN—FUSED SERVIE RATED usomu€cr 1 2 1 2 NOTE 5 TVSS

****** Page 14 ****** 14 A CS550-PD 3R Irrigation Packaged Drive ACS550-PD 15-200 hp CONTROL FAN TVSS HEA TRANSFORMER o ooo 0000 ACS550 DRIVE *Typical ACS550 3R irrigation panel layout NON-FUSED DISCONNECT GND o

****** Page 15 ****** ACS550-PD 3R Irrigation Packaged Drive Maintenance Maintenance Intervals 15 If installed in an appropriate environment, the drive requires very little maintenance. This table lists the routine maintenance intervals recommended by ABB. Maintenance Check/replace UL Type 3R/NEMA 3R enclosure air filters Check and clean heatsink. Replace drive module fan Replace enclosure fan(s). Change capacitor. Replace battery in the Assistant control panel. Configuration ULType/NEMA3R enclosures All All NEMA3R enclosures Frame sizes R5 and All Interval Check every 3 months. Replace as needed. Depends on the dustiness of the environment (every 6…12 months) Every six years Every three years Every ten years Every ten years Instruction See “Maintenance” in ACS550-U1 User’s Manual. See “Maintenance” in ACS550-U1 User’s Manual. See “Enclosure Fan Replacement U Type/ 3R. See “Maintenance” in ACS550-U1 User’s Manual. See “Maintenance” in ACS550-U1 User’s Manual. See “Maintenance” in ACS550-U1 User’s Manual. Drive Module Fan Replacement The drive module fan cools the heatsink. Fan failure can be predicted by the increasing noise from fan bearings and the gradual rise in the heatsink temperature in spite of heatsink cleaning. If the drive is operated in a critical part of a process, fan replacement is recommended once these symptoms start appearing. Replacement fans are available from ABB. Do not use other than ABB specified spare parts. To monitor the running time of the cooling fan, see “Group 29: Maintenance Trig” in the ACS550-U1 Users’s Manual. Maintenance

****** Page 16 ****** 16 Typical Control Schematic ACS550-PD Packaged Drive with Disconnect z -o b cc coo < m z 14 a 0 -o 0 0 .4 0 .4 ****** Page 17 ****** ACS550-PD Packaged Drive with Disconnect Technical Data Ratings (Supplement to ACS550-U1 User's Manual) Note! The ratings listed below are exceptions to the ratings listed in the ACS550-U1 User's Manual. 17 Technical Data ****** Page 18 ****** 18 ACS550-PD Packaged Drive with Disconnect Input Power Connections and Power Connection Terminals (Supplement to ACS550-U1 User's Manual) I-Phase 240V Drive Input Fuse Rating Amps Bussman Incoming Power Connections Ground Lugs UL Type NEMA 3R 50 in-lbs #210 275 in-lbs 350MCM 100 in-lbs Output Connections to Motor 15 20 25 30 40 50 ABB Product Code ACS550-PD-088A-2+C192 ACS550-PD-114A-2+C192 ACS550-PD-143A-2+C192 ACS550-PD-178A-2+C192 ACS550-PD-221A-2+C192 ACS550-PD-248A-2+C192 (600V) 100 150 200 250 300 350 Type JJS-IIO JJS-150 JJS-200 JJS-250 JJS-300 JJS-350 Minimum Wire Size #4 #4 #4 #4 Maximum Wire Size 1/0 300MCM 300MCM 300MCM 300MCM 600MCM Tightening Torque (lb/ft) 55 200 200 200 200 375 Minimum Wire Size 10 10 3/0 3/0 Maximum Wire Size 1/0 350MCM 350MCM 350MCM 350MCM Tightening Torque (lb/ft) 4 4 30 30 30 30 NOTE: For information regarding motor terminals. refer to "Drives Power Connection Terminals" in the ACS550-lJ1 User Manual ****** Page 19 ****** ACS550-PD Packaged Drive with Disconnect Input Power Connections and Power Connection Terminals (Supplement to ACS550-U1 User's Manual) a-Phase 240V 19 Drive Input Fuse Rating Amps Bussman Incoming Power Connections Tightening Ground Lugs Output Connections to Motor 25 30 40 50 60 75 100 ABB Product Code ACS550-PD-075A-2+C192 ACS550-PD-088A-2+C192 ACS550-PD-114A-2+C192 ACS550-PD-143A-2+C192 ACS550-PD-178A-2+C192 ACS550-PD-221A-2+C192 ACS550-PD-248A-2+C192 UL Type Tightening Minimum Maximum Wire Size Wire Size 1/0 300MCM 300MCM 300MCM 300MCM 600MCM Torque (lb/ft) 55 55 200 200 200 200 375 3R/ Minimum Maximum Wire Size Wire Size (600V) 100 110 150 200 250 300 350 Type JJS-IOO JJS-IIO JJS-150 JJS-200 JJS-250 JJS-300 JJS-350 NEMA3R 50 in-lbs #210 275 in-lbs 350MCM 100 in-lbs 10 10 10 3/0 3/0 3/0 1/0 1/0 350MCM 350MCM 350MCM 350MCM Torque (lb/ft) 4 4 4 30 30 30 30 NOTE: For information regarding motor terminals. refer to "Drives Power Connection Terminals" in the ACS550-lJ1 User Manual Technical Data ****** Page 20 ****** 20 ACS550-PD Packaged Drive with Disconnect Input Power Connections and Power Connection Terminals (Supplement to ACS550-U1 User's Manual) 3-Phase 480V Drive Input Fuse Rating Amps Bussman Incoming Power Connections Tightening Ground Lugs Output Connections to Motor 40 50 60 75 100 125 150 200 ABB Product Code ACS550-PD-059A-4+C192 ACS550-PD-072A-4+C192 ACS550-PD-078A-4+C192 ACS550-PD-097A-4+C192 ACS550-PD-125A-4+C192 ACS550-PD-157A-4+C192 ACS550-PD-180A-4+C192 ACS550-PD-246A-4+C192 UL Type Tightening Minimum Maximum Wire Size Wire Size 1/0 1/0 300MCM 300MCM 300MCM 600MCM 600MCM Torque (lb/ft) 55 55 55 200 200 200 3R/ Minimum Maximum Wire Size Wire Size (600V) 80 90 100 125 175 200 250 350 Type JJS-80 JJS-90 JJS-IOO JJS-125 JJS-175 JJS-200 JJS-250 JJS-350 NEMA 3R 50 in-lbs 375 in-lbs 375 350MCM 375 100 in-lbs 10 10 10 10 3/0 3/0 3/0 1/0 1/0 1/0 350MCM 350MCM 350MCM 350MCM Torque (lb/ft) 4 4 4 4 30 30 30 30 NOTE: For information regarding motor terminals. refer to "Drives Power Connection Terminals" in the ACS550-U1 IJser Manual . Technical Data ****** Page 21 ****** ACS550-PD Packaged Drive with Disconnect Dimensions and Weights (Supplement to ACS550-U1 User's Manual) Dimensions: ACS550-PD UL Type /NEMA 3R 21 3.18 49.00 I-Phase 240V 32.36 26.00 Ø .50 TYP. ooo 26.00 Width (in) 32.36 Width (in) 32.36 3.18 48.25 52.25 Depth (in) 22.88 Depth (in) 22.88 9 84 —…..I Ø 2.00 15 20 25 30 40 50 Weight* (lbs) 310 320 330 340 345 350 3-Phase 240V Height (in) 49.00 Height (in) 49.00 22.88 3-Phase 480V Weight* 25 30 40 50 60 75 Weight* (lbs) 305 310 320 330 340 345 40 50 60 75 100 125 150 200 (lbs) 300 305 310 320 330 340 345 350 Height (in) 49.00 Width (in) 32.36 100 350 * Shipping crate adds approximately 170 lbs. Depth (in) 22.88 Technical Data ****** Page 22 ****** 22 Applicable Standards ACS550-PD Packaged Drive with Disconnect Drive compliance with the following standards is identified by the standards "marks" on the type code label. Mark UL and c UL us C22.2 No. 14 LISTED UL 508A C22.2 No. 14 Applicable Standards UL Standard for Safety, Power Conversion Equipment, second edition and CSA Standard for Industrial Control Equipment UL Standard for Safety, Industrial Control Panels CSA Standard for Industrial Control Equipment Compliance is valid with the following provisions: The motor and control cables are chosen as specified in this manual. The installation rules of this manual are followed. Technical Data ****** Page 23 ****** 23 ACS550-PD 3R Irrigation Packaged Drive ****** Page 24 ****** U) RODOD ABB Inc. Low Voltage Drives 16250 West Glendale Drive New Berlin, WI 53151 USA Telephone +1 262 785-3200 Telefax Internet +1 800 HELP-365 +1 262 780-5135 abb.us/drives


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