STEELHEAD MARINE SM2500 (01) PDF MANUAL


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PDF Content Summary: SM2500 / 3000 Installation and Operation Manual Table of Contents Yacht Crane Assembly.........................................................1 Notice to Installer............................................................ 2 Required Equipment and Tools ................................................ 3 Supplied Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Optional Equipment List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Recommended Materials (not supplied) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Planning the Installation...................................................... 5 Choosing the Installation Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Locating the Crane System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 12ft Reach Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 14ft Reach Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Installing the Standpipe ......................................................8 Hydraulic and Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Completing and Testing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Bolt Torquing Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 WARNING: REVIEW BEFORE OPERATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Misuse of the crane may result in injury or death. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Programming Procedure for Handles manufactured after 2008 . . . . . . . . . . . . . . . . . . . . .15 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Safety Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Equipment Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 2 Year Platinum Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Appendix .................................................................. 23 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL 1 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL Yacht Crane Assembly Figure 1a: Standpipe Mounted Figure 1b: Square Base Mounted Notice to Installer Throughout this publication, Warnings and Cautions accompanied by the International Hazard Symbol are used to alert the manufacturer or installer to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or carelessly. Observe Them Carefully! These “safety alerts” alone, cannot eliminate the hazards that they signal. Strict compliance to these special instructions when performing the installation and maintenance plus “common sense” operation are major accident prevention measures.

DANGER Immediate hazards which WILL result in severe personal injury or death. WARNING Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION Hazards or unsafe practices which COULD result in minor injury or product or property damage. NOTICE Information which is important to proper installation or maintenance, but is not hazard-related.

2 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL

OR This section describes the equipment and tools needed or recommended for the yacht crane installation. • Standpipe assembly containing:

Supplied Equipment List Your yacht crane comes with the following standard equipment: Crane assembly, complete with: • bearing assembly installed • hydraulic and electrical system installed • composite rope, hook and weight assembly installed • 360 degree rotary swivel c/w 2 male #6 JIC connections and 3 conductor electric swivel (if required) • 4-function, hand-held, pendant control • Owner’s Handbook and Installation Manual • (24) 5/8" x 4" 316 SS FHMS (high strength) c/w nuts, FW & LW Optional Equipment List • Customized base assembly (built to your specification) • 8 5/8" standpipe (adjustable height to suit your requirements). • shear transfer collar • base socket • trim ring • Set of shrouds • Hydraulic power pack, available in 24V,230VAC single phase • Hydraulic supply manifold (required on load sensing systems) • 1/2" Amsteel replacement rope kit c/w eye splices (includes installation instructions) Recommended Materials (not supplied) You will need all or most of the following materials for the crane installation: • (12) 1/2" FHMS for thru-bolting (sheer transfer collar) • (10) 5/8" FHMS (standpipe step) • (6) #10 x 3/4" OHST screws (trim ring) • Sikaflex 292, Sikaflex 210T primer • anti-corrosion paste (Tef-Gel) • marine corrosion control grease • heat-shrink-type electrical connectors • 16/3 electrical cable, length as required • electrical breakers • deck pad-eye 3 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL Required Equipment and Tools Required Tools You should have the following tools on hand for installation: • tape measure • masking tape • caulking gun • drill motor • portable band saw, or Sawzall power saw • Phillips screwdrivers • utility knife • level • holesaw (3 3/4”) • assorted drill bits (1/4”, 1/2”, 5/8”) • wire strippers/cutters • heat shrink tubing and gun • wet/dry vacuum • safety goggles and/or face shield 4 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL Planning the Installation Choosing the Installation method There are three ways to install the crane: 1. Bolting Directly Onto Deck – The crane can be bolted directly onto the deck if the yacht structure has been designed and built to accommodate the load. The rotary swivel prevents any hose rotation. A paper template can be supplied if requested. 2. Custom Base Assembly – Steelhead Marine can design and build custom base assemblies to your specific requirements, to be installed by an experienced shipyard. Contact Steelhead for more information. 3. Standpipe Assembly – To install the optional standpipe assembly, see procedure on page 5 (max step to mounting plate height 133 3/4"). Locating the Crane System 1. Choose the best storage location for your tender considering the following factors: • clearance needs to allow for rotation and storage of crane (check walk-around space, hatch, railing, and other clearances) • deck strength • standpipe base location on lower deck • accessibility for easy operation and maintenance 2. Determine the balance point of the tender, and mark this balance spot on the deck. The reach requirement of the crane is a horizontal measurement from the optimum crane location to the balance point of the tender. 3. To ensure the tender does not hit the side of the vessel during a launch and retrieval, allow 9" more than the tender’s half beam measurement for clearance (i.e., half the width of the tender). 4. Check crane hook height vs. reach table at various luffing angles to ensure at least 8" of clearance between the tender and vessel (railings) during operation. 5. Double-check the reach and height requirements against the specifications of the crane to ensure the crane will meet your installation requirements. 5 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL 12ft Reach Table 60.8" 144.0" 182.5" 64° 30.4" 39.7" Angle Length Height 0° 144.0" 39.7" 10° 142.0" 66.7" 20° 135.5" 93.1" 30° 124.6" 118.0" 40° 109.8" 140.8" 50° 91.4" 160.6" 60° 69.9" 177.0" 64° 60.8" 182.5" Figure 2a: Reach Table – 12ft Reach 6 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL 14ft Reach Table Angle Length Height 0° 168.0" 39.7" 10° 165.6" 70.9" 20° 158.1" 101.3" 30° 145.4" 130.0" 40° 128.2" 156.2" 50° 106.8" 179.0" 60° 81.9" 197.8" 64° 71.2" 204.1" Figure 2b: Reach Table – 14ft Reach 204.1" 64°

30.4" 71.2" 39.7" 168.0" 39.7" 168.0"

7 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL

NOTICE There are three parts to the shear transfer collar: a 20” diameter base, a rubber gasket, and an 14 1/4" diameter gasket clamp NOTICE When the standpipe is installed correctly, there will be a 1/4" gap between the shroud and the shear transfer collar. The shroud will be screwed to the underside of the crane mounting plate, but not until the end of the installation. You must take the measurement described in Step 7 when the standpipe is placed over top of the standpipe step on the lower deck. The measurement must be 1/4" longer than the length of the shroud (17 1/4") and the bottom of the standpipe will need to be trimmed accordingly. Installing the Standpipe 1. Locate the standpipe in the chosen location for the tender and mark its centerline on both upper and lower decks. The standpipe must be installed vertically plumb without contacting the vessel between decks while flexing under load. 2. Drill 1/4" pilot hole in upper deck and re-check centers for clearance. The upper deck must be leveled 90 degrees to standpipe or shroud will have to be trimmed to fit. 3. Cut 9" hole through upper deck. 4. Mount shear transfer collar to upper deck by drilling through the upper deck (twelve 1/2" clearance holes for thru-bolting). 5. Clean deck surface and mount shear transfer collar by bedding with Sikaflex 292 and Sikaflex 210T Primer and installing fasteners through holes on 20" diameter base of collar (using bolts as per Step 4). 6. Seal deck core material and clean off excess sealant. 7. With assistance from below, lower standpipe through collar to lower deck. Mark location of standpipe step on lower deck. 8. On lower deck, drill 3 3/4" hole through center of standpipe step location for standpipe step spigot. 9. Drill ten 2" holes (for small bushings). 10. Seal deck core material as directed by shipyard, chock standpipe step spigot with FRP filler material and bed standpipe step with Sikaflex 292 and Sikaflex 210T Primer. 11. Install step fasteners to secure step onto deck floor. Follow this procedure if you are installing the optional standpipe assembly

Figure 3: Exploded View of Standpipe 8 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL 12. With assistance from below, reinstall standpipe, sliding trim ring over bottom of standpipe before placing over step (the trim ring will attach to ceiling of lower deck). Ensure that the standpipe contacts standpipe step evenly all the way around, with outer lip of step protruding. 13. Drill and tap 3/8" bolt through standpipe into step to lock standpipe into position. 14. Secure collar clamp and gasket to shear transfer collar by tightening the twelve 3/8" bolts evenly. These bolts compress sealing gasket on collar and lock standpipe into position on upper deck. 15. Mount trim ring to ceiling of lower deck using four screws. Hydraulic and Electrical Connections To install the crane’s hydraulic and/or electrical connections: 1. Lead two #6 hydraulic lines from ship’s hydraulics (or power pack), to top of standpipe mounting plate. Add 12" extra length for connection. 2. Lead 3/16 electrical wire from ship’s main breaker and power pack or hydraulic manifold to crane mounting plate. Again, add 12" extra length for connections. 3. Remove access covers from crane assembly base. 4. Lower crane to within 12" of mounting plate (on standpipe, deck, or custom base assembly), then make hydraulic connections by connecting pressure line to P port on hydraulic swivel. 5. Complete electrical connections as per wiring diagram on page 10, and use heat shrink to seal connections from corrosion. 6. Complete hydraulic and electrical connections at ship. 7. Connect pendant hand control by plugging it into connection on boom. P P INFINITE ROTATION NOT REQUIRED MERCOTAC ELECTRIC COUPLING INSERTED HERE WHERE INFINITE ROTATION IS REQUIRED Figure 4: Crane Hydraulic Connections 9 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL

BOOM/WINCH HYDRAULIC MOTOR FOR ROTATION RAISE/LOWER MANIFOLD SOLENOIDS PENDANT CONTROL GREEN RED Figure 5: Electrical and Hydraulic Connections BLACK HYDRAULIC SWIVEL GREEN PENDANT CONNECTION ON CRANE EXT LEFT RIGHT WINCH BATTERY BOOM MERCOTAC ELECTRIC SWIVEL HEAT SHRINK CONNECTIONS RED BLACK

POWER PACK (OPTIONAL) 10 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL BATTERY (+) BLACK (-) CONTROL (+) GREEN FROM BREAKER TO MOTOR L1L1L2 L2(+) BATTERY (-) GND GND + RED - BLACK TO CRANE 230 VAC CONNECTION DETAIL Completing and Testing the Installation To complete and test the installation of the crane: 1. Lower crane onto mounting plate, ensuring that the hydraulic swivel fits correctly into the 4 3/4” diameter hole and retaining notch in center of mounting plate. 2. Install 24 mounting bolts, 5/8” x 3 1/2”, and torque to recommended values (see below). 3. Retract both hydraulic cylinders. Fill hydraulic reservoir tank with AW 32 Hydraulic Oil. 4. Test crane as follows: • Turn breakers on momentarily. • Ensure power unit turns on. • Check all wiring. • Check hydraulic source and ensure correct pressure from pressure port. • Turn on control breaker. • Lightly touch each button on the pendant hand control to make sure crane moves appropriately. 5. When systems are confirmed correct, recheck oil level in reservoir and refill to 1” level. 6. Rotate crane 90° and turn power off. 7. Install eight remaining mounting bolts (5/8” x 3 1/2”) on crane mounting plate and tighten as previously directed. (Crane always covers eight bolts, so crane must be rotated to expose them.) 8. Reinstall crane access covers. GROUND 12/24 VDC CONNECTION DETAIL Figure 6: Wiring Connections 11 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL 9. Slide shroud over the crane mounting plate and attach it to the underside of the plate using 8/32” screws. Use Tef-Gel where stainless screws contact painted aluminum surfaces to prevent paint blistering and corrosion. 10. During shipment, air may have collected in hydraulic system. To bleed, operate all boom functions through their full travel capacity 3 or 4 times, using pendant hand control. This will remove any air in the system. 11. Recheck oil level in reservoir to ensure 1” level has been maintained. Bolt Torquing Recommendations 1. Use thread lubricant (ie. moly disulfide grease) on threads before beginning to torque bolts. 2. Apply snugging torque of 50 lb-ft ina cross or star pattern. 3. Optional: Apply torque of 75 lb-ft in a second pass using same order. 4. Apply final torque of 100 lb-ft using the same order. 12 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL

WARNING REVIEW BEFORE OPERATING. WARNING Hook must be in stored position on hook hanger before operating the crane. Operating Instructions Misuse of the crane may result in injury or death. Always follow carefully these safety cautions: Operating Procedure • Turn on hydraulic supply by: • activating the ship’s hydraulics, OR • turning on the ship’s main breaker to supply the crane’s power pack.

• Do not begin hoisting until the boom has been fully extended and the stainless steel plunger (Locking Pin) locked into position. • Never load the crane system beyond its capacity. • Be sure the area around and under the tender is clear of people and obstacles before lowering, including lower decks and water level. • Remove all cargo and excess water from the tender before raising or lowering. • Ensure all passengers leave tender before raising and lowering—this crane is not a personnel lift. • Position the crane directly over the load when operating—the crane is designed for vertical hoisting only. • Do not launch or retrieve a tender in rough sea conditions, or while underway. • Be aware that yachts tend to list when launching a tender. Use caution when rotating a load. • Do not allow children to operate the crane. • Keep hands away from all moving parts. • Turn the crane’s power supply off when not in use. • Detach crane from tender and retract boom to stow. • Detach pendant control when not in use. • Remove waterproof plug on crane body and plug in pendant control. • Fully extend the boom extension by pressing the Extend button (#1) on pendant control until stainless locking pin snaps into locked position. • Disconnect weighted hook from hook hanger and allow it to hang freely. • Attach the tender’s lifting bridle to the weighted hook. Using the pendant control, position the lifting bridle to enable attachment to the tender. • Raise the lifting bridle just enough to remove any slack from the cables. Check all attachments to the tender. • Remove the tender’s attachments to the deck, and ensure the tender’s drain plug is installed. • Attach the handling lines to the bow and stern of the tender. • Raise the tender high enough to clear all deck obstructions and railings. • Rotate the load outboard, controlling the tender position with bow and stern lines. • Lower the load (using button #3) to the water. Pay out enough cable so that the tender does not load the cable and crane as it rides waves or swells. 13 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL • Using the load-handling lines, pull the tender to a point near the vessel where it may be boarded. Disconnect the lifting bridle from the tender. • After use, retract the rope all the way in (using winch button #4). While retracting, maintain tension on the rope. Luff the crane back to horizontal position. • Secure the weighted hook on hook hanger so that it does not swing into the side of the vessel. • Now unlock (Pull) the locking pin & retract the boom extension completely (using button #2) to store the crane. 1 BOOM RETRACT 2 BOOM EXTEND 3 ROTATE (LEFT) 4 ROTATE (RIGHT) EXT BOOMLEFT RIGHT WINCH 6 LUFFING 6 LUFFING (UP) (DOWN) 8 WINCH 8 WINCH (RAISE) (LOWER) 8 PROPORTIONAL SPEED CONTROL 4 FUNCTION Figure 7: Pendant Control 14 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL Programming Procedure for Handles manufactured after 2008 1. Within 5 seconds of powerup, press #2, #2, #2, #4, #4, #2 (Extend, Extend, Extend, Right, Right, Extend). The proportional solenoid will engage 50%. 2. Pull trigger fully in (pause) and out (pause). Do this twice. The solenoid will go to 80% with trigger in, 20% when trigger out. 3. Leave trigger out to adjust low speed, pressing left to slow, right to speed up. Ensure that the crane is clear and does not strike objects while programming (pressing any key except right will reduce speed. Only pressing right will increase it.) 4. Squeeze trigger fully in to adjust high speed, left to slow, right to speed up. Mid- speeds do not work while in program mode, only slowest and fastest. 5. To exit program mode, pull trigger in quickly 5 times. All mid speeds should now work on all buttons. 15 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL Maintenance Maintenance Schedule (please refer to Figure 1a) Monthly Quarterly Annually As Required Inspect main hoist cable. Replace upon first sign of frays, fish hooks, flattening, kinks, corrosion, audible pinging or snapping sounds. n Inspect all cables and hydraulic hoses and fittings. Replace at first sign of corrosion or excessive wear. n Inspect crane and its hardware components for signs of damage or malfunctioning parts. n Touch-up any paint damage to preserve the crane’s finish. n Wash crane with soap and water including top sheave and manifold area. n When cleaning the crane, inspect for hydraulic leaks at the power unit and cylinders. Tighten the fittings as required to stop any leaks. n Inspect and lubricate the crane rotation bearings. n Inspect the sheaves. n Service the hydraulic system annually or after 50 hours of use, whichever comes first. n Maintain fluid levels at 1” below the top of the reservoir on the crane power unit. Use AW-32 or equivalent non-foaming hydraulic fluid only. n Apply white lithium grease between the rotation gear (ring gear) and pinion gear. n Safety Cautions Death, injury, or damage may result if the crane’s cable is not inspected regularly, and replaced as needed. Counter balances have been factory set for optimal performance; crane safety may be jeopardized by unauthorized adjustments. If the boom is in a 62° position during maintenance, the boom must be supported to prevent injury to personnel. 16 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL Troubleshooting PROBLEM PROBABLE CAUSE SOLUTION

Boom will not extend Crane will not luff Crane will not rotate Wrong button pressed No power (control) No power (ships hydraulic) or No power (powerpack) Breaker (fuse) blown See Figure 7 on Page 14 See Figure 7 on Page 14 Turn control breaker on Turn control breaker on Is engine driving the hydraulics running? Turn control breaker or reset if req. Is engine driving the hydraulics running? Turn control breaker or reset if req. Check Breaker. Pendant Control connection (loose) Battery Connection (loose) Low hydraulic oil Hydraulic control valve (not shifting) Control solenoid burnt out Check all connections (ship side). Call electrician if it persists. Check for leaks and oil level top up if necessary Clean or Replace cartridge valve. Call dealer for instructions Replace solenoid. Call dealer for instructions Linear winch does not raise or lower Wrong button pressed Hook still attached to hook hanger Pin not locked in position (boom not fully extended) Tender not disconnected Overload on crane Hook travel exceeded Cable jammed inside linear winch See Figure 7 on Page 14 Disconnect Fully extend boom until locking pin engages Release tender tie downs Check tender for equipment and excess water Max travel 20' hook retracts to within 8" of outer sheave Call Dealer for service or instructions

Winch does not hold weight Hydraulic components need servicing Call Dealer for service or instructions Boom settles under load Hydraulic components need servicing Call Dealer for service or instructions Boom rotates when not under power Hydraulic components need servicing Call Dealer for service or instructions

Boom not retracting, black bands become visible on anodized boom extension Boom pushed past engagement position by pulling pin too early during crane storage sequence Lower the hoist cable approx 12" Lower the hoist cable approx 12" Pull locking pin down and push boom tip in a minimum of 4" Pull locking pin down and push boom tip in a minimum of 4" Extend linear winch until locking pin snaps into place Customer Service

For service, contact the dealer from which you purchased the yacht crane. Contact information is on the last page of this manual. 17 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL Specifications Electrical System • The control system is available as 24 volt, 3 amps • Hand held pendant with cable provides 2-way, 3-function control and connects to crane body with waterproof plug and cap. Low voltage output automatically starts hydraulic power pack or ship’s hydraulics. Hydraulic System • Operational pressure is 2,500 psi. • Hydraulic power is supplied by ship’s hydraulics or Steelhead Marine power packs, which are available in the following voltages: • 24 volt DC, High output, 208 amps • 230 volt AC, 5HP, 1 phase, 60 HZ, 22 amps • Slewing – rotation is powered by a hydraulic motor driving a pinion gear on the main bearing. The motor is counterbalanced to lock when not operational. • Luffing – boom elevation, a hydraulic cylinder with counterbalance valve locks boom at any angle between 0 and 64 degrees. • Winch – 6 to 1 linear winch provides quiet lowering and hoisting. Equipment Dimensions HEIGHT WIDTH LENGTH WEIGHT Hydraulic power pack, 24VDC 8 3/8" 9 3/8" 37" 52 lb Hydraulic power pack, 230VAC 19" (11") 12" 40" 100 lb Standpipe assembly 132" max. O/A 8 5/8" diameter 200 lb Shroud and transfer collar 18" 20" diameter 20 lb Crane assembly 18 1/2" 20" diameter base 790 lb 12ft Extended 11" boom 144" retracted 1,100 lb 14ft Extended 11” boom 168" extended 1,240 lb Control cable 20' Shipping Crate 120 lb 18 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL 2 Year Platinum Warranty Steelhead Marine Ltd. (“SML”) warrants to the original end-user (the “Buyer”) only that the “equipment” and its components are free from defective materials and workmanship for a period of two years from the date of purchase by the Buyer when purchased from SML. In the case of a new vessel, from the commissioning date of the vessel, or 1 year from the date the equipment leaves SML possession (whichever is less). This Limited Warranty covers the cost of shop labor and materials when the defective equipment or its component(s) are delivered to SML. Examination of the Crane: The Buyer (or representative) must examine the Crane upon delivery, and must report all defects to SML within ten (10) days of said delivery, failing which it shall be conclusively agreed between SML and the Buyer that the Crane has been delivered as specified in the contract. The Buyer shall report all visible shipping damage to the delivering shipping agent forthwith upon delivery. Failure to report shipping damage as provided above shall result in any and all shipping damage repair costs becoming the responsibility of the Buyer without recourse to SML or the shipping agent. Making a Warranty Claim: The Buyer shall establish its warranty claim by delivering to SML, within the period of this Limited Warranty, a statement in clear and concise terms, setting forth the basis of the warranty claim together with proof of purchase, the make and model of the equipment, the date on which the equipment was installed, the name and return address of the party making the claim, and the name of the person or company installing the equipment. Upon receipt of a valid warranty claim, SML reserves the right to either repair or replace the equipment or its components on board the vessel upon which it is installed, or require the Buyer to return the defective equipment or component(s) to SML transportation prepaid. This Limited Warranty shall include the cost of materials and labor for the repair or replacement of the equipment or its components. This Limited Warranty also covers the equipment or its components to be repaired or replaced on board the vessel upon which it is installed, however, all expenses associated with transportation of product(s), transportation of field service technician(s), and all in-the-field collateral support (equipment service, welding service, painting service) are the Buyer’s responsibility. Repaired or replaced products are warranted for the remaining portion of this original Limited warranty period as outlined above. Exclusions: This Limited Warranty shall not be effective and shall be void, if the equipment or its components are: (i) Not installed or used under normal conditions and as recommended by SML; (ii) Subjected to abuse, neglect, or carelessness; (iii) Altered or repaired by anyone not authorized by Steelhead during the term of this Limited warranty; (iv) Subjected to lift weight in excess of rated capacity.; or (v) Subjected to persons being the load or part of the load during operation of the equipment. This Limited Warranty does not cover, and SML is in no way responsible for any supporting or structural elements of the vessel upon which the Crane is installed, or any hoses, hydraulic fluids, filters, paint, or anodized finishes not supplied by SML. 19 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL Except as expressly provided in this Limited Warranty, SML is not responsible for the proper installation of the equipment or its supporting elements. It is the responsibility of the Buyer to ensure that the supporting and structural elements, and the equipment’s connection thereto, are properly engineered and can withstand the loads of the equipment while in operation. The Buyer shall periodically inspect all structural and supporting elements of the vessel and equipment, all hoses and hydraulic assemblies for signs of wear, corrosion, and/or visible deterioration. The Buyer shall cease operation of the equipment at the first indication of deterioration. This Limited Warranty shall not be valid except when delivered by an authorized representative of SML or installing shipyard, and the Buyer shall not be entitled to rely on any other representations or warranties, whether oral or written, except as provided in this limited warranty. THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES. ANY WARRANTY IMPLIED BY STATUTE AND NOT EXCLUDED HEREIN, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS IN EFFECT ONLY DURING THE DURATION OF THE EXPRESS WARRANTY SET FORTH HEREIN. This warranty gives the Buyer specific legal rights, and the Buyer may also have other rights which may vary from country to country or state to state. This warranty shall be construed pursuant to the laws of the Province of British Columbia. 20 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL

Steelhead Marine Service Representatives For distribution enquiries, please contact Jake Burns Contact Information Worldwide / Canada / USA Jake Burns – Steelhead Marine Ltd. 5367 271st Street, Unit #2 Langley, BC V4W 3Y7 Canada Western Australia Western Australia Logic Cranes 66 Dowd St. Welshpool 6106 Western Australia Logic Cranes 66 Dowd St. Welshpool 6106 Western Australia Logic Cranes 66 Dowd St. Welshpool 6106 Western Australia Tel: (604) 607-0091 Toll Free: 1-800-770-0455 (in North America) Cell: (604) 855 5822 Fax: (604) 607-0092 Email:jake@steelheadmarine.net Web: advancedmarinetechnologies.com California Revolution Marine Outfitting 2390 Shelter Island Drive, #217 San Diego, CA 92106 USA Tel: 619-403-1148 Email: revolutionmarineoutfitting@yahoo.com Florida Bullhead Marine Sales, Service & Installation 10 SW 23rd Street Fort Lauderdale, FL 33315 USA Tel: (772) 812-8303 Fax: (954) 524-5118 Email: bullheadmarine@gmail.com Sterling Marine 3700 Hacienda Blvd, Suite F Fort Lauderdale FL 33314 USA Tel: (954) 584-3039 Tel: (954) 584-9898 Email: operations@sterlingmarine.com Web: sterlingmarine.com Eastern Australia Marine Cranes Australia Pty Ltd. 15/75 Waterways Drive Coomera Qld 4209 Tel: +61 7 5573 0888 Fax: +61 7 5665 6266 Cell: + 61 0407 757 677 Email: info@marinecranesaustralia.com.au Web: marinecranesaustralia.com.au Tel: +61 8 93534477 Fax: +61 8 93535433 Email: logiccranes@wanet.com.au Web: logiccranes.com.au Germany Sailtec GmbH Hasselbinnen 28 D-22869 Schenefeld Germany Tel: +49-(0)40-8229940 Fax: +49-(0)40-8304279 Email: info@sailtec.de sailtec.de Netherlands Belship Krommewtering 61A 3543 AM Utrecht The Netherlands Tel: (+31) 030 240 8040 Fax: (+31) 030 240 8041 Email Sales: j.jeltes@belship.nl Email Service: melle@belship.nl belship.n New Zealand Lusty & Blundell Ltd. 38 Tawa Drive Albany Private Bag Takapuna Auckland 9 New Zealand Tel: 09 415 8303 Fax: 09 415 8304 Email: grantm@lusty-blundell.co.nz Web: lusty-blundell.co.nz So-Pac Marine PO Box 303-180 North Harbor North Shore 0751 New Zealand Tel: +64 (9) 448 5900 Email: mhall@sopac.co.nz Web: sopac.co.nz

21 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL

Turkey Ova Marine Ltd. Setur Yalova Marina Cekek Yeri, No: 45 Yalova, Istanbul Tel: +90 226 813 0015 Fax: +90 226 813 0025 Email: info@ovamarine.com Web: ovamarine.com United Kingdom MDS Marine Ltd. Hamble Point Marina Workshop 7, Firefly Road School Lane Hamble, Southampton SO 31 4NB United Kingdom Tel: 44 (0) 2380 457656 Mobile: 44 (0) 7712 645551 Email: info@mdsmarine.co.uk mdsmarine.co.uk

22 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL Appendix – Wiring Diagram 23 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL Appendix – Manifold 24 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL 25 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL Appendix – HPU 26 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL Appendix – Exploded View 27 CT2000 / 2500 / 3000 INSTALLATION AND OPERATION MANUAL

Contact SteelheadMarine.net Email: info@SteelheadMarine.net • 604-607-0091 • Toll Free: 1-800-770-0455 5367 271st Street Langley, British Columbia Canada V4W 3Y7


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