REDEXIM RINK 1210 (01) PDF Document

In order to ensure the safe use and to achieve the best performance, it is essential that the operating manual is carefully read before the REDEXIM RINK 1210 is used.

The REDEXIM RINK 1210 is built solely for spreading small-grained, loose material such as sand, small granular material, or similar products. Any other usage is not in accordance with the indicated use. The user alone has to incur the risk for any damage resulting from incorrect usage.

Any person responsible for the operation, maintenance, and repair of the spreader must have read and understood the safety regulations.

Detach the spreader from the towing vehicle during maintenance and service work.

Only use original spare parts from the manufacturer for repairs.

The general regulations for safety and for prevention of accidents must be observed.

Accompanying persons are not allowed.

A spreader may only be towed along public roads once it holds the necessary registration.

The operator is obliged to check the spreader for any external damage or failure before putting it into operation.

Changes to and rebuilding of the spreader (other than changes allowed by the manufacturer) are, for reasons of safety, not allowed.

Before starting work, the operator must make himself familiar with all fittings and controls as well as their functioning.

Spreaders must be properly attached to avoid risk of injuries.

Before driving away, check the immediate vicinity and care for a good field of vision.

Whilst spreading is in operation, no one is allowed to enter the loading ramp.

Do not enter the zone of danger of the spreader while it is in operation, since rotating parts and foreign flying particles might cause injuries.

Adjusting and repair work on the axle (wheel bearings, tyres) must only be undertaken by properly trained and authorised personnel.

Before starting work on the hydraulic system, it is important that it is without pressure.

Hydraulic hose pipes must be regularly checked and replaced if damaged or worn out.

The authorized supporting load on the towing vehicle should be noted.

A sound level of 74 dB (a) is emitted in the immediate vicinity of the brush roller on the REDEXIM RINK 1210.

The REDEXIM RINK 1210 is used for spreading small-grained, loose material. The spreading equipment is driven by a gearbox with a hydraulic motor for the conveyor belt and a separate hydraulic motor for the brush roll. Spreading density can be determined by the spreader speed and conveyor belt speed.

If the spreader is used on public roads:

– Attach the license plate to the plate holder at the left-handed rear side.

– Check the lighting set.

After the first ride with a full load:

– Retighten wheel nuts.

– Check wheel hub clearance and have it adjusted, if necessary.

– Test tyre pressure.

– Check for any externally recognizable failures or damage and repair them.

– Check tyre pressure.

– Check lighting.

– Check conveyor belt tread, and reset if necessary. The conveyor belt must not graze the sides.

Coupling:

– Attach the spreader to the towing vehicle.

– Carry out the hydraulic connection: The pressure pipe is positioned below, and the return pipe is above. Oil circulation is required. The factory-filled hydraulic fluid is CG46.

– If using an External Oil Supply, mount the plug-on pump on the PTO driver on the tractor and secure it against slippage using the mounted torque support (PTO speed 450 rpm). Ensure oil temperature is around 25°C and check the oil level before starting.

– Plug the seven-pole plug into the towing vehicle if applicable.

Ensure hydraulic hoses do not drag on the ground or chafe at the towing vehicle.

Taking off:

Taking off the spreader is carried out in an analogous way.

– Pay attention to the desired maximum ground pressure.

– When loading, pay attention to the authorized total weight.

The brush roller speed can only be controlled by the tractor revs.

The speed of the conveyor belt is set using the regulator (1), which has a scale distribution from 0 to 10. The spreading thickness (in mm) depends on the speed of the towing vehicle and the speed of the conveyor belt (set by the regulator).

You should set the required spreading thickness on a firm surface before starting work by setting the controller for the conveyor belt speed to the required value.

Lubricate the spreader every 50 operating hours with multi-purpose grease at the following points:

1. Bearings on both sides of the brush roll.

2. Bearings on both sides of the rear conveyor shaft.

3. Bearings on both sides of the front conveyor shaft.

4. Bearings on both sides of the drive axle (for 1210 only).

Bearings without a lubricating nipple require no greasing.

An oil change for the conveyor belt gears should be done every 2 years.

1. Unscrew the filler screw (1).

2. Loosen the drain plug (2) from the below inside area and drain off the oil.

3. Screw on the drain plug with a new gasket.

4. Add 0.6 liters of Oil SAE 120 to 140.

5. Screw on the filler screw with the new gasket.

Axle maintenance should be performed every 100 operating hours. Maintenance work on the axle should only be carried out by fully trained and authorised personnel.

– Retighten wheel nuts.

– Check wheel hub clearance and have it adjusted, if necessary.

1. Loosen the two screws (1) on each side of the brush roll.

2. Move the brush roll until it slightly contacts the conveyor belt.

3. Retighten the screws (1).

1. Loosen the counternut (1).

2. Turn the nut (2) once clockwise.

3. Tighten the counternut.

Note: Excessive stretching can reduce the life span of the conveyor belt.

1. Loosen screws on both sides (1) and remove the chassis.

2. Remove the brush roller by loosening the screws (2).

3. Release the tension on the conveyor belt on both sides (3).

4. Remove the bearing on the right, as seen in the direction of travel (4).

5. Pull away the side element (5) with the tension bearing (6).

6. Remove the conveyor belt.

The reassembly takes place in reverse order.

1. Tension the conveyor belt on both sides evenly using the two tension screws until the marked length is stretched to 487 mm [19.17″] (distance between centres).

2. Allow the conveyor belt to run in for approximately 30 minutes until it runs centrally.

The conveyor belt should not graze the sides. If readjustment is necessary, increase tension on the side which is doing the grazing.

Note: Too much tension will reduce the life span of the conveyor belt.

Oil change for the hydraulic pump (every 100 operating hours):

– Unscrew filler screw (1).

– Loosen drain plug (2) and drain off oil.

– Screw on drain plug with new gasket.

– Add oil SAE 90 right up to the level of the control screw (3).

– Screw on filler screw with new gasket.

Oil change for the hydraulic tank (according to requirements):

– Unscrew the filling nozzle (1A).

– Release the suction hose (2A) and drain off the oil.

– Screw the suction hose back into place.

– Top up with Bio-Hydraulic oil CG 46 until the level reaches the centre of the viewing window (3A).

– Screw the filling nozzle back on.

Please note: This is a closed hydraulic circuit. In order to prevent the ingress of contaminants, the runback filter (4A) must be replaced every 100 operating hours.

To ensure that your spare parts order can be processed quickly, always specify the following data when ordering:

– Chassis number / Ident. number

– Model (year of construction if available)

– Part number from respective spare parts list

– Designation

– Order number