MAKITA 2703 (02) PDF MANUAL

MAKITA 2703 (02) PDF SUMMARY:

What are some general safety precautions to consider for all tools?

• Read the owner’s manual carefully to learn the tool’s applications and limitations, as well as the specific potential hazards peculiar to it.
• Keep guards in place and in working order.
• Remove adjusting keys and wrenches, and form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
• Keep the work area clean because cluttered areas and benches invite accidents.
• Do not use in a dangerous environment. Power tools should not be used in damp or wet locations, or exposed to rain. Keep work area well-lighted. Do not use the tool in the presence of flammable liquids or gases.
• Keep children away, and all visitors should be kept a safe distance from the work area.
• Make the workshop child proof with padlocks, master switches, or by removing starter keys.
• Do not force the tool, it will do the job better and safer at the rate for which it was designed.
• Use the right tool. Do not force the tool or attachment to do a job for which it was not designed; for example, do not use a circular saw for cutting tree limbs or logs.
• Wear proper apparel. Wear no loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
• Always use safety glasses. Also use a face or dust mask if the cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
• Secure work. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate the tool.
• Don’t overreach. Keep proper footing and balance at all times.
• Maintain tools with care. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
• Disconnect tools before servicing and when changing accessories such as blades, bits, cutters, and the like.
• Reduce the risk of unintentional starting by making sure the switch is in the off position before plugging in.
• Use recommended accessories and consult the owner’s manual for recommended accessories. The use of improper accessories may cause a risk of injury to persons.
• Never stand on the tool, as serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
• Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
• Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
• Make sure the extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
• Never leave the tool running unattended and turn the power off. Don’t leave the tool until it comes to a complete stop.
• When servicing, use only identical replacement parts.
• To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.

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What should I be aware of regarding voltage when using the tool?

Before connecting the tool to a power source, ensure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result in serious injury to the user and damage to the tool. Using a power source with voltage less than the name-plate rating is harmful to the motor.

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What are the additional safety rules I should follow when operating the table saw?

• Wear eye protection.
• Don’t use the tool in the presence of flammable liquids or gases.
• NEVER use the tool with an abrasive cut-off wheel installed.
• Check the blade carefully for cracks or damage before operation. Replace cracked or damaged blade immediately.
• Clean the spindle, flanges (especially the installing surface) and hex nut before installing the blade. Poor installation may cause vibration/wobbling or slippage of the blade.
• Use saw-blade guard and spreader for every operation for which it can be used, including all through sawing operations. Always assemble and install the blade guard following the step-by-step instructions outlined in the manual. Through sawing operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting. NEVER use the tool with a faulty blade guard or secure the blade guard with a rope, string, etc. Any irregular operation of the blade guard should be corrected immediately.
• Immediately reattach the guard and spreader after completing an operation which requires removal of the guard.
• Do not cut metals such as nails and screws. Inspect for and remove all nails, screws and other foreign matter from the workpiece before operation.
• Remove wrenches, cut-off pieces, etc. from the table before the switch is turned on.
• NEVER wear gloves during operation.
• Keep hands out of the line of the saw blade.
• NEVER stand or permit anyone else to stand in line with the path of the saw blade.
• Make sure the blade is not contacting the spreader or workpiece before the switch is turned on.
• Before cutting an actual workpiece, let the tool run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade.
• NEVER make any adjustments while the tool is running and disconnect the tool before making any adjustments.
• Use a push stick when required. Push sticks MUST be used for ripping narrow workpieces to keep your hands and fingers well away from the blade.
• Pay particular attention to instructions for reducing risk of KICKBACK. KICKBACK is a sudden reaction to a pinched, bound, or misaligned saw blade. KICKBACK causes the ejection of the workpiece from the tool back towards the operator. KICKBACKS CAN LEAD TO SERIOUS PERSONAL INJURY. Avoid KICKBACKS by keeping the blade sharp, by keeping the rip fence parallel to the blade, by keeping the spreader, antikickback pawls and blade guard in place and operating properly, by not releasing the workpiece until you have pushed it all the way past the blade, and by not ripping a workpiece that is twisted or warped or does not have a straight edge to guide along the fence.
• Do not let comfort or familiarity with the product (gained from repeated use) replace strict adherence to table saw safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.
• Do not perform any operation freehand. Freehand means using your hands to support or guide the workpiece, in lieu of a rip fence or miter gauge.
• NEVER reach around or over the saw blade and NEVER reach for a workpiece until the saw blade has completely stopped.
• Avoid abrupt, fast feeding. Feed as slowly as possible when cutting hard workpieces. Do not bend or twist workpiece while feeding. If you stall or jam the blade in the workpiece, turn the tool off immediately. Unplug the tool. Then clear the jam.
• NEVER remove cut-off pieces near the blade or touch the blade guard while the blade is running.
• Knock out any loose knots from the workpiece BEFORE beginning to cut.
• Don’t abuse the cord. Never yank the cord to disconnect from the receptacle. Keep cord away from heat, oil, water, and sharp edges.
• Some material contains chemicals which may be toxic. Take caution to prevent working dust inhalation and skin contact. Follow material supplier safety data.
• The guard can be lifted during workpiece setup and for ease of cleaning. Always make sure that the guard hood is down and flat against the saw table before plugging in the tool.

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How do I install the saw blade?

1. Remove the table insert on the table.
2. Hold the outer flange with the offset wrench and loosen the hex nut counterclockwise with the wrench. Then remove the outer flange.
3. Assemble the inner flange, blade, outer flange and hex nut onto the arbor, making sure that the teeth of the blade are pointing down at the front of the table. Always install the hex nut with its recessed side facing the outer flange.
4. Keep the flange surface clean of dirt or other adhering matter, because it could cause blade slippage. Be sure that the blade is installed so that the teeth are aligned in the cutting (turning) direction.
5. To secure the blade in place, hold the outer flange with the offset wrench, then tighten the hex nut clockwise with the wrench. BE SURE TO TIGHTEN THE HEX NUT SECURELY.
6. Be sure to hold the hex nut carefully with the wrench because if your grip should slip, the wrench may come off the hex nut, and your hand could strike the sharp blade edges.

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How do I install the blade guard?

1. Adjust the depth of cut to its maximum elevation before installing the blade guard.
2. Insert the spreader between the blade guard mounting portion (stay) and the pressure plate.
3. Tighten the hex bolts (A) with the offset wrench. The spreader installing location is factory-adjusted so that the blade and spreader will be in a straight line. However, if they are not in a straight line, loosen the hex bolts (B) and adjust the blade guard mounting portion (stay) so that the spreader is aligned directly behind the blade. Then tighten the hex bolts (B) to secure the stay.
4. Always grasp the striped portion of the offset wrench when tightening the hex bolts. If you tighten the hex bolts while grasping the offset wrench further than the striped portion, the hex bolts may be damaged and/or an injury to your hand may result.
5. If the blade and spreader are not aligned properly, a dangerous pinching condition may result during operation. Make sure they are properly aligned to avoid serious personal injury while using the tool without a properly aligned spreader.
6. There must be a clearance of about 4 – 5 mm (5/32” -13/64”) between the spreader and the blade teeth. Adjust the spreader accordingly and tighten the hex bolts (A) securely.
7. Attach the table insert on the table, then check to see that the blade guard works smoothly before cutting.

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How do I position the table saw?

Locate the table saw in a well-lit and level area where you can maintain good footing and balance. It should be installed in an area that leaves enough room to easily handle the size of your workpieces. The table saw should be secured with four screws or bolts to the work bench or table saw stand using the holes provided in the bottom of the table saw. When securing the table saw on the work bench, make sure that there is an opening in the top of the work bench the same size as the opening in the bottom of the table saw so the saw-dust can drop through. If during operation there is any tendency for the table saw to tip over, slide or move, the work bench or table saw stand should be secured to the floor.

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How do I store the accessories?

The miter gauge and wrenches can be stored on the left side of the base and the rip fence can be stored at the rear of the base.

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How do I adjust the depth of cut?

The depth of cut may be adjusted by turning the handle. Turn the handle clockwise to raise the blade or counterclockwise to lower it. Use a shallow depth setting when cutting thin materials in order to obtain a cleaner cut.

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How do I adjust the bevel angle?

Loosen the lock lever counterclockwise and turn the handwheel until the desired angle (0° – 45°) is obtained. The bevel angle is indicated by the arrow pointer. After obtaining the desired angle, tighten the lock lever clockwise to secure the adjustment. After adjusting the bevel, be sure to tighten the lock lever securely.

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How do I adjust the positive stops?

1. Move the handwheel as far as possible by turning it.
2. Place a triangular rule on the table and check to see if the blade is at 90° or 45° to the table surface. If the blade is at an angle turn the adjusting screws clockwise; if it is at an angle turn the adjusting screws counterclockwise to adjust the positive stops.
3. After adjusting the positive stops, set the blade at 90° to the table surface. Then adjust the arrow pointer so that its right edge is aligned to the 0° graduation.

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How do I install and adjust the rip fence?

1. Raise the grip of the rip fence and install the rip fence on the table so that the fence holder engages with the guide rail. The rip fence can be secured by lowering the grip.
2. To check to be sure that the rip fence is parallel with the blade, secure the rip fence 2 – 3 mm (5/64” – 1/8” ) from the blade. Raise the blade up to maximum elevation. Mark one of the blade teeth with a crayon. Measure the distance (A) and (B) between the rip fence and blade. Take both measurements using the tooth marked with the crayon. These two measurements should be identical. If the rip fence is not parallel with the blade, proceed as follows:
   • Turn the adjusting nut counterclockwise a couple of turns.
   • Loosen the two hex bolts on the rip fence with the wrench provided.
   • Adjust the rip fence until it becomes parallel with the blade.
   • Lower the grip to secure the rip fence.
   • Tighten the two hex bolts on the rip fence.
3. Always grasp the striped portion of the wrench when tightening the hex bolts because if you tighten the hex bolts while grasping the wrench further than the striped portion, the hex bolts may be damaged and/or an injury to your hand may result.
4. With the grip of the rip fence lowered, turn the adjusting nut clockwise to secure the rear end of the rip fence. Do not turn the adjusting nut clockwise excessively, as you may have some difficulty adjusting the rip fence parallel with the saw blade when repositioning the rip fence.
5. Adjust the rip fence so that it is parallel with the blade, or a dangerous kickback condition may occur.
6. Bring the rip fence up flush against the side of the blade. Make sure that the arrow pointer on the fence holder points to the 0 graduation. If the arrow pointer does not point to the 0 graduation, loosen the screw on the scale plate and adjust the scale plate.

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How does the switch action work?

This tool is equipped with a special type of switch to prevent unintentional starting. To start the tool, first depress the switch lever. While keeping it depressed, pull its lower portion toward you. To stop the tool, press the lower portion of the switch lever. When operating the switch lever, it is convenient to view it through the window area in the table. When not using the tool, remove the key and store it in a secure place to prevent unauthorized operation. Before plugging in the tool, always check to see that the switch lever actuates properly and returns to the “OFF” position. Do not pull the switch lever hard without the key because this can cause breakage of the switch.

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What are some general operating guidelines?

• Always use “work helpers” such as push sticks and push blocks when there is a danger that your hands or fingers will come close to the blade.
• Always hold the workpiece firmly with the table and the rip fence or miter gauge. Do not bend or twist it while feeding. If the workpiece is bent or twisted, dangerous kickbacks may occur.
• NEVER withdraw the workpiece while the blade is running. If you must withdraw the workpiece before completing a cut, first switch the tool off while holding the workpiece firmly. Wait until the blade has come to a complete stop before withdrawing the workpiece because failure to do so may cause dangerous kickbacks.
• NEVER remove cut-off material while the blade is running.
• NEVER place your hands or fingers in the path of the saw blade. Be especially careful with bevel cuts.
• Always secure the rip fence firmly, or dangerous kickbacks may occur.
• Always use “work helpers” such as push sticks and push blocks when cutting small or narrow workpieces, or when the dado head is hidden from view while cutting.

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What are work helpers?

Push sticks, push blocks or auxiliary fences are types of “work helpers” that you can use to make safe, sure cuts without the need for the operator to contact the blade with any part of the body.

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How do I make a push stick?

A push stick can be easily made from a piece of plywood 19 mm (3/4”) to 25 mm (1”) thick. Cut out the hatched area on the stick and smooth edges with a file. (H) dimension should be less than 12.7 mm (1/2”) so as to be thinner than the workpiece.

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How do I make a push block?

Use a 19 mm (3/4”) piece of plywood. The handle should be in the center of the plywood piece and be fastened with glue and wood screws. A small piece 9.5 mm x 8 mm x 50 mm (3/8” x 5/16” x 2”) of wood must always be glued to the plywood to keep the blade from dulling if the operator cuts into the push block by mistake. (Never use nails in push block.).

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How do I make an auxiliary fence?

Make an auxiliary fence from 9.5 mm (3/8”) and 19 mm (3/4”) plywood pieces and fasten with glue and wood screws.

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How do I install a wood facing?

A wood facing should be used for operations when the blade comes close to the rip fence. The wood facing for the rip fence should be the same size as the rip fence. Make sure the bottom of facing is flush with the table surface.

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How do I perform crosscutting?

• Remove the rip fence from the table when making a crosscut.
• When cutting long or large workpieces, always provide adequate support to the sides of the table. The support should be at the same height as the table.
• Always keep hands away from the path of the blade.
• Use the miter gauge for cross cutting, mitering, bevel cutting and compound mitering.
• Secure the knob on the miter gauge carefully and avoid creep of workpiece and gauge by firm work holding arrangement, especially when cutting at an angle.
• NEVER hold or grasp the intended “cut-off” portion of the workpiece.
• Slide the miter gauge into the thick grooves in the table. Loosen the knob on the gauge and align to desired angle (0°to 60°). Bring stock flush up against fence and feed gently forward into the blade.
• To prevent a long board from wobbling, fit the miter gauge with an auxiliary fence board and fasten with bolts/nuts after drilling holes, but fasteners must not protrude from the face board.

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How do I perform ripping?

• Remove the miter gauge from the table when ripping.
• When cutting long or large workpieces, always provide adequate support behind the table. DO NOT allow a long board to move or shift on the table because this will cause the blade to bind and increase the possibility of kickback and personal injury. The support should be at the same height as the table.
• Before operating the table saw, check to be sure that the antikickback pawls operate properly. Turn the tool off and unplug it. Feed the workpiece under the blade guard and along both sides of the blade to simulate cutting. Try to withdraw the workpiece on each side by pulling it toward you. The antikickback pawls should grab the workpiece and prevent it from moving back toward the operator. Always keep the antikickback pawls sharp so they will operate properly by using a round-shaped file to maintain the original shape of the pawls.
• Adjust the depth of cut a bit higher than the thickness of the workpiece.
• Position the rip fence to the desired width of rip and lock in place by lowering the grip. Before ripping, make sure the rear end of the rip fence is secured firmly. If it is not secured enough, follow the procedures in “Installing and adjusting rip fence”.
• Turn the tool on and gently feed the workpiece into the blade along with the rip fence.
  • When the width of rip is 150 mm (6”) and wider, carefully use your right hand to feed the workpiece. Use your left hand to hold the workpiece in position against the rip fence.
  • When the width of rip is 65 mm – 150 mm (2-1/2” – 6”) wide, use the push stick to feed the workpiece.
  • When the width of rip is narrower than 65 mm (2-1/2”), the push stick cannot be used because the push stick will strike the blade guard. Use the auxiliary fence and push block. Attach the auxiliary fence to the rip fence with two “C” clamps and feed the workpiece by hand until the end is about 25 mm (1”) from the front edge of the table. Continue to feed using the push block on the top of the auxiliary fence until the cut is complete.

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How do I clean and lubricate the table saw?

Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance. Clean out sawdust and chips from time to time and carefully clean the blade guard and moving parts inside the table saw. To keep the table saw in tip-top running condition, and to assure maximum service life, oil or grease the moving parts and rotating parts from time to time. Lubricate the threaded shaft to elevate the blade, the hinge to rotate the frame, the elevation guide shafts on the motor, and the gear to elevate the blade.

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How do I replace the carbon brushes?

Remove and check the carbon brushes regularly and replace them when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time and only use identical carbon brushes. Use a holder cap opener to remove the brush holder caps. To replace the carbon brush in the side near the table, lower the blade as far as possible by turning the handle. Loosen the lock lever, tilt the blade and secure it at 45°. Then loosen the brush holder cap while viewing it through the opening of the base. Remove the worn carbon brushes, insert the new ones and secure the brush holder caps. Repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts to maintain product safety and reliability.

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What accessories are recommended for use with the Makita tool?

These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use the accessory or attachment for its stated purpose.

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How do I install the dado head set?

1. Turn the tool off and unplug it before installing.
2. Remove the blade guard with the spreader.
3. Install the dado head set with the teeth pointing down at the front of the table.
4. Use the chart to select the proper cutters to obtain the various cutting widths.
   • For a 1/8” cut width, the outside cutter is assembled to the spindle in the same manner as the saw blade.
   • The outer flange or the dado outer flange must be used for each cut width.
   • The hex nut alone must not be used to secure the dado on to the spindle.
5. Arrange the cutters so that the tips of the inside cutters are positioned at the gullets of the outside cutter. When more than one inside cutter is used, space the tips of the inside cutters equidistantly in relation to one another. Poorly spaced cutters may cause vibration and noise.
6. When installing two outside cutters without any inside cutter, be sure that the cutter tips do not face each other.
7. While tightening the hex nut, be careful to maintain the even spacing between the tips of the inside cutters.
8. Rotate the dado head one turn by hand to make sure that it does not contact anything before operation.
9. When widths slightly greater than the above are required, fit the paper washers in between the inside and outside cutters to adjust the width.

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How do I install featherboards?

1. Turn the tool off and unplug it.
2. Add 8” high flat facing board to the rip fence, the full length of the rip fence.
3. Mount featherboards to the rip fence and table, so that the leading edges of the featherboards will support the workpiece until the cut is completed, and the workpiece has been pushed completely past the cutter with a push stick.
4. Make sure featherboards are securely attached.

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What are the safety precautions I should take when using a dado head?

• Only the Makita dado head set should be used with the Makita table saw. Do not use dado combinations wider than 13 mm (1/2").
• After dadoing, ALWAYS replace the blade guard with the spreader back in its original position on the table saw.
• NEVER attempt bevel cuts when dadoing.
• NEVER dado if there is vibration (flutter) or a strange noise.
• NEVER attempt dados in other than wood.
• Do not use the dado set for cut-offs.
• Feed work slowly, especially when cutting deep or wide grooves or dados. If a deep cut is needed, make several passes through the workpiece rather than one deep, wide cut. Fast or abrupt feeds can be dangerous.
• Use a push stick. When the dado head is hidden from view while cutting, your hands should never be on top of the stock.
• A very dangerous throwback can result if the wood becomes stuck and you try to remove it by pulling toward you. Always stop the tool and wait for the dado head to come to a complete stop and then simply withdraw the wood.
• Use extra caution when the guard assembly is removed for any non-through sawing operation such as dadoing, rabbeting or resawing and replace the guard immediately after the non-through sawing is completed.

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How do I perform rabbeting?

1. Remove blade guard.
2. Attach auxiliary fence to rip fence for cuts that run the length of the stock. Facing should be as high as the workpiece is wide. Adjust fence and blade to desired dimensions.
3. First cut: Hold board flat on table as in ordinary ripping.
4. Second cut: Set workpiece on its edge. (Use featherboards, push stick, push block and so on, using precautions, safety rules and guidelines for ripping or related work).
5. For end-type rabbeting, if the workpiece is less than 10-1/2” wide, rest the wood flat on the table against the miter gauge (with wood facing). The rip fence should not be used.
6. After rabbeting is completed, immediately re-install the blade guard as before.

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How do I assemble the table saw stand?

Place the stays on a level location and assemble the legs inside. Secure with the bolts and nuts, then attach the rubber caps to the ends of the legs. Now set the table saw on top of the assembled stand and secure with four bolts, washers and nuts.