KYMCO GRAND DINK 150 (01) PDF MANUAL

Engine Serial Number:

The engine number is marked on the left engine case.

Please write down your engine number in the space provided in your manual (e.g., SH50 – [___]).

Note: SH25 corresponds to Grand Dink 125, SH30 to Grand Dink 150, and SH50 to Grand Dink 250.

Frame Serial Number:

To read the frame number, please remove the cover on the inner cover with a screwdriver.

Always check that the frame number marked on your scooter is the same as written in your document and warranty card.

Please write down your frame number in the space provided in your manual (e.g., *RFB[___________]*).

The scooter comes with two identical keys for:

– Ignition switch / handlebar lock

– Met-in (storage compartment)

– Fuel cap

CAUTION:

• Please keep the second key separately from the first key.

• Do not put the key into the met-in; it will be closed into met-in if the seat is closed.

1. ODOMETER: Indicates the total riding mileage in Kilometers. The figure in white is a unit of 100m.

2. SPEEDOMETER: Indicates the riding speed in km/hr or mps.

3. TURN SIGNAL INDICATOR LIGHT: Winks when the turn signal switch is operated.

4. HIGH BEAM INDICATOR LIGHT: Comes on when the long-distance light (high beam) is turned on.

5. FUEL GAUGE: Shows the volume of gasoline in the fuel tank. If the pointer is in the red area, the fuel is insufficient. Refill 95# nonleaded gasoline as soon as possible.

6. RPM METER: Indicates the engine revolution per minute x 1000rpm.

7. CLOCK METER: Displays time and date which can be adjusted manually.

8. MET-IN INDICATOR LIGHT: Comes on when the seat is opened.

9. TEMPERATURE METER: Indicates the temperature of engine cooling water. During riding, the needle should always move under the red mark. If the needle points to the red mark, check the coolant level in the reserve tank.

10. CHARGING INDICATOR LIGHT: The cellular indicator light comes on when the cellular device inside the seat is under charging.

11. OIL CHANGE INDICATOR LIGHT: Tells you when an oil change is due. Usually, the display is blue and turns red when an oil change is required.

CAUTION for Oil Change Indicator Light:

• The display color will turn red after riding 2000km. Although the display color is still blue upon the first change of a riding of 300km, it is necessary to insert the key into the release hole to release it. If not done, the odometer counted for oil change will be incorrect.

1. ODOMETER: Indicates the total riding mileage in kilometers or miles. The unit of kilometer is km/h and mile is mph. The first figure range is kilometer of 100m or mile of 100m.

2. TRIP COUNTER: Indicates the interval riding distance in kilometers or miles. First, push the “mode” key and the figure range will display four cells. Second, push the “adjust” key for over two seconds, and all figures will change to zero.

3. SPEEDOMETER: Indicates the riding speed in km/hr or mph. You can change between km and mph units by pushing the “adjust” key for over two seconds.

4. TURN SIGNAL INDICATOR LIGHT: Winks when the turn signal switch is operated.

5. HIGH BEAM INDICATOR LIGHT: Comes on when the long-distance light (high beam) is turned on.

6. FUEL METER: Shows the volume of gasoline in the fuel tank. If only one cell of the LCD winks, it means the reserved fuel has begun to be used. If the pattern of the fuel tank winks, the fuel is insufficient.

7. RPM METER: Indicates the engine revolution per minute x 1000rpm.

8. CLOCK METER: Displays time and date which can be adjusted manually.

9. MET-IN INDICATOR LIGHT: Comes on when the seat is opened.

10. CHARGING INDICATOR LIGHT: The cell phone indicator light comes on when the cell phone inside the seat is under charging.

11. TEMPERATURE METER: Indicates the temperature of the engine coolant. If five cells wink, the engine cooling water is overheated; check the coolant level in the eye hole.

12. ADJUST KEY: Used to correct time and date.

13. BATTERY INDICATOR LIGHT: When the ignition switch is in the “ON” (symbol) position, power is connected, and the battery indicator light comes on. When the engine is started, the battery indicator light goes out.

CAUTION for Charging Indicator Light:

• When the engine is started or during riding, if the charging indicator light does not go out, it means that the charging is abnormal. Go to service stations for inspection.

The ignition switch has three positions:

• ON (Symbol): At this position, power is connected to start the engine. The key cannot be taken out.

• OFF (Symbol): At this position, power is cut off and the engine stops. The key can be taken out.

• LOCK (Symbol): At this position, the steering handlebar is locked. The key can be taken out.

Locking Method:

Turn the steering handlebar left to the full and then press to turn the ignition switch key to the “LOCK” (symbol) position and the handlebar is locked.

Unlocking Method:

Turn the ignition switch key right to the “OFF” (symbol) and the “LOCK” (symbol) is released automatically.

CAUTION:

• After locking, turn the handlebar gently to make sure that it is locked.

• Do not turn the ignition switch to the “LOCK” (symbol) during riding, or the handlebar will be out of control and cause accidents.

• To start the engine, first turn on the ignition switch and then press the electric starter button. At this time, be sure to fully apply the front or rear brake lever in order to connect the power.

CAUTION:

• During engine running, do not push the electric starter button to avoid engine damage.

• Turn the headlight switch and turn signal switch “OFF” before using the electric starter button.

• Release the electric starter button immediately after the engine is started.

The headlight switch has three positions:

• OFF (Symbol •): At this position, the position light, headlight, instrument lights and taillight turn off together.

• POSITION LIGHT (Symbol D): At this position, the position light, instrument lights and taillight light turn on.

• HEADLIGHT (Symbol *): At this position, the position light, headlight, instrument lights and taillight light turn on.

• The engine stops at this position and it won’t start even though the ignition switch is “ON” (symbol).

• The engine can be started at this position but the ignition switch shall be turned “ON” (symbol).

CAUTION:

• The engine stop switch is only used for temporary engine stop.

• When the scooter is parked and the engine stop switch is not used, be sure to turn the ignition switch to “OFF” (symbol) to avoid battery overcharge.

• ON (Symbol Δ): At this position, the front and rear right and left turn signal lights wink together.

• OFF: At this position, the front and rear right and left turn signal lights go out together.

• Position 1 (Symbol of mirror opening): At this position, the right and left mirror open out together.

• Position 2 (Symbol of mirror closing): At this position, the right and left mirror close together.

CAUTION:

• Don’t touch the mirror when operating the electric mirror switch. It can avoid the mirror broken.

• Keep the mirror open out to avoid danger before riding.

• HIGH BEAM (Symbol D): Switch to this position for using high beam.

• LOW BEAM (Symbol D): When riding in downtown area or there is a car coming from the opposite direction, use low beam to avoid affecting the visibility of coming cars.

• PASSING (Symbol PASSING): When passing, continuously press and release the dimmer switch at the PASSING position and the headlight will wink to warn the coming cars.

• When the ignition switch is turned “ON” (symbol), press the horn button (④) and the horn will sound.

• For turning to the right, use switch position ① (Right arrow).

• For turning to the left, use switch position ② (Left arrow).

• Push the turn signal switch button (③) to release it (turn off the signal).

• The horn and turn signal switch do not work when the Ignition switch is “OFF” (symbol).

CAUTION:

• The turn signal light will not release automatically. Be sure to reset it after use; otherwise it may affect traffic safety.

To unlock the seat and put the helmet in the MET-IN box.

Unlocking Method:

① Stop the engine and turn the ignition switch to the “OFF” (symbol) position. Turn the key left to unlock the seat.

② If the engine is running. Keep the ignition switch key at the “ON” (symbol) position and also push it left (the “SEAT OPEN” button on the ignition assembly) to unlock the seat.

• To lock the seat, push on it until it locks automatically.

CAUTION:

• Never put the key inside the seat cushion to lock the seat.

1. Open the seat with the ignition switch key and lift up the seat. It can fasten at a certain position automatically.

2. Put the helmet retaining ring into the helmet buckle.

3. Put down the seat and it will lock automatically.

• Take out the helmet in the reverse order of the above steps.

• When inserting the cell phone charger into the socket, the charging indicator light of the instrument will turn red.

Operation Method (for fixed stand):

• Take the fasten band off, then push the button to make the pressure plate spring open.

• Put the cell phone at the proper position, then push the pressure plate left. Bind the fasten band, then insert the cell phone charger into the socket.

CAUTION:

• Please close the protective cover of the socket when it won’t be used.

• The cell phone socket only supplies power. It can’t cut off the power supply automatically when the power of the cell phone is enough.

• The standard accessories of this model don’t include the cell phone charger.

• To avoid the cell phone overcharged, please follow all of the cell phone charger manufacturer’s instructions. The quality of the cell phone and the cell phone charger is not guaranteed.

• To suit scooter behaviour to load condition, the rear cushion can be adjusted in spring preload.

• Use the special tool in the tool kit to change the preload.

• It is possible to adjust the rear cushion in three positions:

① position “hard”

② position “medium”

③ position “soft”

• When you adjust the rear cushion, the spring preload of rear cushions on either side must be the same.

• To relax and wear comfortable clothes are the main points for a safe riding.

• To observe traffic laws, keep a cool mind, relax and be careful will provide you a safe riding.

① Wear helmet and fasten it tightly.

② Have the clothes well-arranged. Fasten shirt cuffs and keep them from hooking the brake lever.

③ Wear low-heeled shoes for a safe riding.

④ When riding, use both hands to grasp the handlebar. It is very dangerous to hold the handlebar with one hand.

CAUTION:

• A scooter rider should not wear loose or too long clothes to avoid danger.

• During riding or 10 minutes after the scooter is stopped, do not touch the exhaust muffler to avoid scalding.

• When parking the scooter, keep it away from dry lawn or inflammables to avoid danger.

Riding Method:

• The safety of two-wheel vehicles is influenced by sitting position. The rider should sit on the central part of the front seat cushion. If the rider sits on the rear part of the seat, the load of front wheel will decrease. As a result, the handlebar will swing and cause danger to the rider.

• When making a turn, it will be easier for the rider to steer the scooter by leaning the body inward slightly. The scooter will lose its balance if the rider fails to keep his body leaning inward.

• When riding on a damaged or macadam road, slow down the speed and hold the handlebar tightly.

Carrying Goods:

• Keep a good sitting posture to operate the scooter properly.

• The feel of the handlebar will be different when carrying goods on the scooter. Overloading may cause the goods on the scooter. Overloading may cause the handlebar to swing. Avoid riding with overload. Max. loading capacity of the met-inbox is 10kg.

CAUTION:

• Preride inspection are essential for safety and durability of scooter.

1. Turn the Ignition Switch to “ON” (Symbol):

• Unlock the steering handlebar.

• Turn the ignition switch to the “ON” (symbol) position.

CAUTION:

• Check the gasoline volume and engine oil level before starting the engine.

• Be sure to erect the main stand while starting the engine.

2. Lock the Rear Wheel:

• Apply the rear brake lever to connect the power for starting.

CAUTION:

• In order to prevent the scooter from rushing out at high speed, make sure to lock the rear wheel.

3. Use the Electric Starter Button:

• Push the electric starter button without rotating the throttle grip.

• If the engine fails to start after the electric starter button is pressed for 3-4 seconds when it is warm, rotate the throttle grip for 1/8 – 1/4 turn to facilitate starting.

• When the scooter is not used for a long time or the fuel tank is empty, if the engine is still hard to start after the fuel tank is refilled with gasoline, slightly turn the throttle grip and press the electric starter button for several times to start the engine.

• In order to avoid battery overcharge, do not press the starter button more than 5 seconds per time.

CAUTION:

• Don’t press the electric starter button while the engine is running; otherwise the engine will be damaged.

• When starting the engine, the rear brake lever must be applied to connect power and the stoplight will come on when power is connected.

1. Starting the Engine:

• Start the engine by referring to the starting methods specified previously.

CAUTION:

• Keep your finger away from the button immediately after the engine is started to avoid engine damage.

• The rear brake lever should be kept at the braking position before riding.

2. Correct Sitting Position:

• Ride astride on the scooter from the left side and sit upright. Touch the ground with left foot to avoid slipping.

CAUTION:

• The rider must wear helmet, gloves and goggles.

• Do not wear any clothes which will affect riding safety.

3. Rotate the Throttle Grip:

• Release the rear brake lever and slowly rotate the throttle grip, then the scooter will move smoothly.

CAUTION:

• After the rear wheel brake lever is released, do not rotate the throttle grip suddenly to prevent the scooter from rushing out.

• During riding, do not accelerate or decelerate rapidly and suddenly to save fuel and prolong the motorcycle service life.

1. Speed Control:

• The speed is controlled by the throttle grip.

① ROTATE: The speed will become faster. Don’t be hasty and accelerate slowly. When riding on an ascending road, rotate the throttle grip gradually to increase the horse power.

② RESTORE: The speed will become slower. Restore the throttle grip quickly.

CAUTION: Apply the brake while restoring the throttle grip. This will shorten the time required to slow down.

2. Proper Riding Will Prolong the Service Life of Engine:

• For a new scooter, keep the speed below 60km per hour within the first 1000km of riding.

• Avoid sudden acceleration and long-time riding at high speed.

• In hot weather, the engine overheats easily at long-time idling. Stop the engine in this case.

3. Apply UBS Brake Lever When Braking:

• UBS: United Braking System.

• Push left lever will actuate UBS that brake both front and rear wheel.

• Right lever has just the function of braking front wheel.

CAUTION: Apply right lever will cause the scooter to slip during riding at high speed.

4. Be More Careful While Riding in Rainy Days:

• A longer braking distance is required in rainy days than in sunny days. Be sure to slow down and brake the scooter slowly as early as possible.

• When riding on a descending road, restore the throttle grip to closed position and slow down by making intermittent braking.

1. While Going Near the Parking Place:

• Turn on the turn signal light in advance. Watch out for vehicles coming behind or aside and stop the scooter to the side slowly.

• Restore the throttle grip to closed position and apply the UBS brakes as early as possible.

• At this moment, the stoplight will come on to warn the vehicles coming behind.

2. While the Scooter is Completely Stopped:

• Return the turn signal switch to its original position.

• Turn the ignition switch to “OFF” (symbol) to stop the engine.

CAUTION:

• During riding, never operate the ignition switch key.

• When the ignition switch is turned “OFF” (symbol), the electric system does not work. Operate the switch key after the scooter is fully stopped.

3. Parking:

• Place the scooter on its main stand on level ground and do not hinder the traffic.

• Stand on the left side and grip the handlebar straight with left hand and the side rod or rear carrier with right hand. Then, step down the main stand evenly with right foot and pull the motorcycle backward by force with right hand.

CAUTION: The scooter may easily fall down if it is parked on an uneven ground.

4. Handlebar:

• After parking, be sure to lock the steering handlebar and take out the key to prevent pilferage.

CAUTION:

• The temperature of engine and exhaust muffler is very high. Be careful to avoid scalding.

• Park the scooter at a safe place and be sure to take out the key to prevent pilferage.

• Place the scooter on its main stand. Take out the oil dipstick and wipe it clean.

• Directly insert the oil dipstick into the engine oil. (Don’t screw it in.)

• Take out the oil dipstick and check the oil level. If it is close to the lower limit, add engine oil to the upper limit.

CAUTION:

• The temperature of engine and exhaust muffler is very high. When checking the oil level, be careful to avoid scalding.

• Check that throttle cable have a free play of 2-6 mm as indicated in picture.

• Check that opening of throttle is smooth and the closing is complete and automatically in each position of the handlebar.

CAUTION:

• If throttle will not close this could cause fall and hurt.

Grand Dink 250:

• If only one cell of the fuel meter will wink, refill #95 nonleaded gasoline as soon as possible.

Grand Dink 125/150:

• If the fuel gauge pointer is at red grid, refill #95 nonleaded gasoline as soon as possible.

Refilling Method:

1. Stop the engine before refilling.

2. Turn the ignition key directly from the “OFF” (symbol) to the “Fuel Cap Open” (symbol on ignition assembly) position, then open the fuel fill cap automatically.

3. Push the fuel fill cap to lock.

4. Make sure that the key is at the “ON” (symbol) position when starting the engine.

CAUTION:

• The gasoline level shall not exceed the reference plate; otherwise the fuel will penetrate out.

• When refilling, do not add other additives to avoid engine breakdown.

• Visually inspect the steering handlebar for damage.

• Apply the front brake and move the handlebar upward and downward to check for abnormal noise.

• Move the steering handlebar upward, downward, rightward and leftward to check for any loose parts.

• Check if the handlebar rotates freely.

• If any abnormal condition is found, go to your scooter dealer or for inspection.

• Check the condition of the front/rear shock absorbers by pressing down on the handlebar and seat several times.

• Ride the scooter at low speed on a dry road and respectively apply the front and rear brakes to check the brake performance.

• The brake lever should have proper free play.

• “Free play” means the distance from the position of loose brake to the position of fully applied brake.

1. Tire Pressure Check:

• Check if the tire pressure is normal when the tire is in contact with level ground.

• If there is any abnormal condition, check the tire pressure with a tire pressure gauge.

2. Crack & damage:

• Check the tire-contact area for crack or damage.

3. Abnormal wear:

• Check the tire-contact area for abnormal wear.

4. Foreign objects of metal piece & gravel:

• Check the tires and tire-contact area for imbedded objects of metal piece and gravel.

5. Depth of tire groove:

• If the tire is worn to the wear limit indication mark, replace it with a new one.

Normal Pressure:

CAUTION:

• Abnormal tire pressure, crack, damage and abnormal wear will cause unsteady handlebar and result in tire break.

• If the tire has cracks or is worn to the wear limit indication mark, replace it with a new one.

Grand Dink 125/150:

• Check the speedometer for proper operation.

• Check the fuel gauge for proper operation.

• Check the coolant temperature meter for proper operation.

• Check the RPM meter for proper operation.

• Check the turn signal indicator light, high beam indicator light, met-in indicator light, charging indicator light for proper operation.

Grand Dink 250:

• Check the turn signal indicator lights and high beam indicator light for proper operation.

• Check the met-in light for proper operation.

• Check all LCD for proper operation. Including fuel meter, Clock meter, RPM meter, temperate meter, battery indicator light, charging indicator light for proper operation.

1. Keep the handlebar straight and check the front/rear brake reservoir for brake fluid level which should be kept between the upper and lower limits.

2. Check the brake shoes for wear when the fluid level is close to the lower limit.

(Identify: ① Eye Hole ② Upper Limit ③ Lower Limit on reservoir)

1. Place the scooter on its main stand on level ground.

2. Check if the coolant level of the reserve tank is between the upper and lower level lines. If necessary, remove the reserve tank cap and fill to the upper level line with distilled water.

3. If the coolant level is too low, it means that there are abnormal conditions.

• Inspect the radiator and hoses for coolant leaks.

4. Use only distilled water to refill the reserve tank in order to ensure good performance of the cooling system.

(Identify: ① Upper Level ② Lower Level on reserve tank)

• Turn the ignition switch to the “ON” (symbol) position and push the horn button to check if it sounds.

• Headlight/Taillight Inspection: Start the engine and turn on the headlight switch to check if the headlight and taillight are good and check the light shells for dirt and damage.

• Stoplight Inspection: Apply the front and rear brake levers respectively to check if the stoplight is good. And also check the stoplight shell for dirt and damage.

• Turn Signal Light Inspection: Operate the turn signal switch to make sure whether the right/left front and rear turn signal lights can wink and buzz. Also check the light shells for dirt and damage.

(Identify on controls: ① Headlight ② Taillight/Stoplight ③ Turn signal light ④ Horn button)

CAUTION:

• Replace any dirty or damaged lights with new ones to avoid danger during riding.

1. Place the scooter on its main stand on level ground.

2. Remove the oil dipstick.

3. Remove the drain bolt to drain the oil.

4. Refill fresh engine oil for 0.9 liter. Firmly tighten the oil dipstick.

5. Warm up the engine and check the oil level again after the engine is stopped for 20-30 seconds.

• Specified Oil: SAE 15W40

• Capacity/Exchanging Capacity: 1.1 / 0.9L

CAUTION:

• When changing the engine oil, also clean the oil strainer and reinstall it.

• Use the specified engine oil.

• Change engine oil at first 300km and then change it at every 2000km.

• Engine oil will deteriorate easily and require more frequent change if the scooter is often ridden in dusty and cold areas.

• Do not mix engine oil of different classes or viscosities. It may cause damage to engine.

• Take out the air cleaner and visually check if it is dirty or clogged.

1. Remove the screws attaching the air cleaner cover and remove the air cleaner cover.

2. Remove the air cleaner element.

3. The installation sequence is the reverse of removal.

• Clean the air cleaner element with compressed air.

• Replace the air cleaner element at very 4000km.

• The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas. When replacing, refer to Page 47 Periodic Inspection & maintenance schedule.

CAUTION:

• Never use oil or solvent to wash the wet type paper element.

• Be careful not to allow water to enter the air cleaner; otherwise, it may result in hard starting.

• If the air cleaner is not installed properly, dust may be sucked into the cylinder directly to reduce engine horsepower and affect the service life of engine.

• Check the transmission gear oil tank for leakage.

1. Place the scooter on its main stand on level ground. After the engine stops for 2-3 minutes, remove the gear oil check bolt to check the oil level.

2. If the oil level is lower than the check bolt hole lower edge, add gear oil to the lower edge.

3. After refilling, securely tighten the check bolt.

• Recommended Gear Oil: SAE90

• Capacity / Exchanging Capacity: 0.2 L / 0.18 L

(Identify: ① Gear Oil Filler Oil (Check Bolt Hole) ② Drain Bolt ③ Oil Level)

CAUTION:

• Add gear oil through the oil check bolt hole.

• After refilling, use a rag to wipe clean.

• Excess or insufficient gear oil will affect the engine performance.

• Never use gear oil of different brand or inferior quality which may result in engine breakdown.

• Change gear oil at first 300km and then change at every 4000km. Add specified gear oil whenever it is necessary.

• Check the spark plug side electrodes for wear.

• Fouling deposits on spark plug electrodes and big gap may result in weak spark.

• Spark Plug Removal:

1. Remove the spark plug with a spark plug remover.

2. The installation sequence is the reverse of removal.

• Spark Plug Cleaning:

1. It is better to remove spark plug deposits with a spark plug cleaner.

2. If a spark plug cleaner is not available, clean with a wire brush.

• The side electrode gap is 0.7 mm.

• Specified Spark Plug: NGK DPR7EA-9

(Identify: ① Decarbonizing ② Cracks, Damage ③ Gap, Wear, Fouling Deposits)

CAUTION:

• Clean the spark plug at every 2000km and replace it with a new one at every 5000km or when the center electrode is burned out.

• First screw in the spark plug with fingers and then tighten with a spark plug wrench.

• Use unspecified spark plug may damage the engine.

• This model adopts the battery which needs no refilling of distilled water.

• When cleaning the terminal terminals, remove the screws attaching the battery cover under the seat and then open the battery cover.

• When battery terminals are corroded, take out the battery for cleaning.

• After cleaning, apply a thin coat of grease or Vaseline to battery terminals and then install the battery.

CAUTION:

• Never open the closed-type battery electrolyte cap.

• If the scooter will not be used for a long time, the battery will discharge electricity to the meter. Remove the battery and put it in a cool place after it is fully charged to prevent electricity leakage.

• If the scooter will not be used for a long time, remove the negative (-) terminal. Otherwise the electricity of battery is easier to leak out.

• Do not smoke or allow flames or sparks near the battery while removing and installing it.

• Turn off the ignition switch before removal or installation. The negative (-) terminal shall be removed first and the positive (+) terminal shall be installed first.

• Tighten the loose terminal nuts securely.

• Turn off the ignition switch and check if the fuse is burned out.

• When the fuse is burned out, replace with a specified fuse.

• Check for the cause of breakdown before replacing.

Specification:

① Charge Fuse : 30 A

② Main Fuse : 15 A

③ Ignition Fuse : 10 A

④ Radiator Fan Fuse : 10 A

⑤ Headlight Fuse : 15 A

⑥ Prepared Fuse : 15 A

CAUTION:

• Never use fuse of unspecified capacity, it may cause wire overheating and burning out.

• When replacing electric appliances (lights, instruments), be sure to use the recommended genuine parts.

• When washing the scooter, avoid flushing it.

• If the cause can’t be found, contact our distributor or service station for inspection.

In order to have a safe riding, maintain good performance, prolong the scooter service life and reduce pollution, make sure to perform the periodic inspection and maintenance.

I: Inspect and clean, lubricate, refill, repair or replace if necessary.

A: Adjust C: Clean R: Replace T: Tighten

• The above items are applicable to different models. Perform suitable items for each model.

• When exceeding the listed mileage, perform maintenance according to the listed intervals.

• The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas.