KYMCO SUPER 8 150 (01) PDF Document

The manual uses specific symbols and notations to highlight important information for the KYMCO SUPER 8 150:

• The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION! BE ALERT! YOUR SAFETY CAN BE AFFECTED.

• A WARNING symbol indicates that failure to follow instructions could result in severe injury or death to the rider, a passenger, a bystander, or a person inspecting or repairing the scooter.

• A CAUTION symbol indicates that special precautions must be taken to avoid damaging the scooter.

• The NOTE symbol indicates key information about a procedure or to clarify an operation.

For safe operation of your KYMCO SUPER 8 150, please observe the following:

• Wear a helmet: Scooter safety equipment starts with a quality helmet. Always wear a properly approved helmet and suitable eye protection.

• Make yourself easy to see: Wear bright reflective clothing, position yourself so other drivers can see you, signal before turning or changing lanes, and use your horn when it will help others notice you.

• Know your limits: Ride within the boundaries of your own skill at all times. Always ride with both hands on the handlebars.

• Keep your scooter in safe condition: Inspect your KYMCO SUPER 8 150 before every ride and perform all recommended maintenance. Never exceed load limits, and only use accessories that have been approved by KYMCO.

• Inspect your scooter before riding: Remember to perform an entire safety inspection to ensure your and your passenger’s safety before each ride.

• Be extra cautious on bad weather days: Riding on bad weather days, especially wet ones, requires extra caution. Braking distances can double on a rainy day. Stay off painted surfaces, manhole covers, and greasy-appearing areas. Use extreme caution at railway crossings, metal gratings, and bridges. Slow down when in doubt about road conditions.

• Modification: Modification of your KYMCO SUPER 8 150, or removal of original equipment, may render the vehicle unsafe or illegal. Obey all applicable equipment regulations in your area.

For your safety, always wear an approved motorcycle or scooter helmet, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride your KYMCO SUPER 8 150. Specifically:

• Wear gloves.

• Wear bright or reflective clothing that fits properly (not too tight or loose).

• Always wear a helmet and eye protection.

• Footwear should be the proper size, have low heels, and offer ankle protection.

Not wearing a helmet increases your chance of serious injury or death in a crash. Be sure you and your passenger always wear an approved motorcycle helmet that fits properly, eye protection, and other protective apparel when you ride.

The load limits for your KYMCO SUPER 8 150 are:

• Maximum weight capacity (includes the weight of the rider, passenger, cargo, and accessories): 330 lbs (150 kg)

• Maximum cargo weight: 33 lb (15 kg)

• Rear carrier (rack) weight limit: 22 lbs (10 kg)

• Under-seat compartment weight limit: 11 lbs (5 kg)

Overloading or improper loading will affect vehicle handling, stability, and braking, and can lead to an accident. Never exceed the stated load capacity of your scooter. Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo and allow for more room for braking.

Improperly loading your KYMCO SUPER 8 150 will affect its stability and handling. Ride at reduced speeds when carrying a passenger or cargo. Follow these guidelines:

• Check that both tires are properly inflated.

• To prevent loose items from creating a hazard, make sure all cargo is securely tied down before you ride.

• Place cargo weight as close to the center of the scooter as possible.

• Balance cargo weight evenly on both sides of the scooter.

KYMCO advises against removing any original equipment from, or modifying your KYMCO SUPER 8 150 in any way that would change its design or operation.

Improper accessories or modifications can make your scooter unsafe and can lead to an accident. Never modify your scooter through the improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this scooter and should be installed and used according to the accessory manufacturer’s instructions.

Your KYMCO SUPER 8 150 is supplied with two identical ignition switch keys. The ignition key operates the ignition switch, the steering lock, and is used to open the seat to gain access to the under-seat storage compartment.

The keys have a unique code stamped on the tab supplied with them. This code is not stamped on the scooter or recorded in the vehicle’s basic documentation (for security reasons). Since this code is required to obtain replacement keys, it is important to record this code for future reference.

Use the ignition key to operate the ignition switch and the steering lock on your KYMCO SUPER 8 150:

• OFF Position: All electrical circuits are off. The engine will not start or run. The key can be removed from the ignition switch.

• ON Position: The ignition circuit is “ON” and the engine can now be started. The key cannot be removed from the ignition switch in this position.

• LOCK Position: To lock the steering, turn the handlebar all the way to the left, push in and turn the key to the “LOCK” position and remove the key. All electrical circuits are off and the key can be removed.

After locking the ignition switch, turn the handlebar gently to confirm that the steering is locked.

Do not turn the ignition switch to the lock position when riding, as this could cause the steering to lock and result in you losing control of your KYMCO SUPER 8 150. Do not park your scooter in a position that will interfere with vehicle or pedestrian traffic.

The right-hand handlebar of your KYMCO SUPER 8 150 includes the engine stop switch and the electric starter button:

• Engine stop switch: This switch turns off the ignition, stopping the engine. The scooter’s lights and horn will still function.

• Electric starter button: Press this button to activate the starter motor. The starter motor will not engage unless the ignition switch is “ON” and one of the brake levers is squeezed at the same time the starter button is pressed.

To prevent damage to the starter motor, do not operate the starter motor for more than five seconds at a time. If the scooter fails to start immediately, check the fuel level and the battery condition, and allow the starter motor to cool before attempting to start the engine again.

The left-hand handlebar of your KYMCO SUPER 8 150 includes the headlight dimmer switch, passing light button, turn signal switch, and horn button:

• Dimmer switch -UP: This switch position turns the headlight high beam on, and the high beam indicator light on the dash is activated.

• Dimmer switch -DOWN: This switch position turns the headlight low beam on.

• Passing light button: Press down on the rocker switch to rapidly flick the headlight high beam on and off to signal other vehicles that you wish to pass.

• Turn signal switch: Use this switch to signal your intention to turn or change lanes. The turn signal light on the dash will flash. For turning to the “left,” press the switch to the left. For turning to the “right,” press the switch to the right. To cancel the turn signal, press in on the signal switch.

• Horn button: Press the horn button to sound the horn. The horn will only sound when the ignition is “ON.”

Your KYMCO SUPER 8 150 is equipped with an under-seat storage compartment to secure your helmet or other items. To open the seat, insert the ignition switch key into the seat lock and turn it clockwise. When the latch releases, lift up the seat.

The under-seat compartment has a weight limit of 11 lbs (5 kg). Never exceed this maximum weight limit, as vehicle handling and stability may be severely affected. Do not leave the ignition switch key under the seat.

To close the seat, lower it and press down until it is secured by the latch. Gently lift on the seat to make sure it is locked before riding.

The under-seat storage compartment may become warm from engine heat. Do not store food or flammable materials that are susceptible to heat damage in this compartment.

Your KYMCO SUPER 8 150 has two helmet posts to secure your helmet(s) outside of the under-seat storage compartment.

With the seat up, put the helmet’s retaining ring onto the helmet post. Lower and press down on the seat to lock it and secure the helmet in place. To remove the helmet, open the seat.

Do not ride your KYMCO SUPER 8 150 with a helmet hanging from a helmet post. The helmet can interfere with your ability to control your scooter, causing an accident.

To park your KYMCO SUPER 8 150 on the main stand, stand on the left side of the scooter and grasp the handlebar with your left hand while grasping the side of the rear rack with your right hand. Step down on the foot pad of the main stand with your foot while pulling up and back on the rear rack. This lifting motion will allow the scooter to rock backwards and up onto the main stand.

Always park your KYMCO SUPER 8 150 on firm, level ground to help prevent it from falling over. If you must park on an incline, aim the front of your scooter uphill.

The instruments on your KYMCO SUPER 8 150 provide the following information:

• Speedometer: Indicates the road speed in MPH (miles per hour) and K/PH (kilometers per hour).

• Odometer: Indicates the total riding mileage of the scooter.

• High Beam Indicator Light: This light is illuminated when the headlight high beam is on.

• Fuel Gauge: This gauge indicates the amount of gasoline in the fuel tank. As the needle approaches “E” that indicates the tank is near empty and should be refilled with unleaded gasoline.

• Right Turn Signal Indicator Light: Flashes when the right turn signal is being used.

• Clock: Digital clock display.

• Left Turn Signal Indicator Light: Flashes when the left turn signal is being used.

If your KYMCO SUPER 8 150’s instruments are not functioning properly, they should be repaired.

To adjust the digital clock on your KYMCO SUPER 8 150:

• Press the Clock Setting Button to activate the “adjust mode” of the clock.

• Press the Clock Adjust Button to change the display.

• Press the setting button again after adjusting the time to “lock” the clock display.

Your KYMCO SUPER 8 150 is equipped with additional pegs for use when you are carrying a passenger.

• To move the passenger pegs out from the scooter’s body, press the release button.

• When you are not carrying a passenger, press the pegs back into place.

Riding with a passenger will change the handling characteristics of your KYMCO SUPER 8 150. Allow for extra braking distance and use extra care when riding in traffic. Be sure you and your passenger always wear an approved motorcycle helmet that fits properly. You should also wear eye protection and other protective apparel when you ride.

The first 600 miles (1,000 km) of riding are crucial for the maximum life and performance of your new KYMCO SUPER 8 150. Proper break-in operation allows machined surfaces to polish and mate smoothly. Your scooter’s reliability and performance depend on special care and restraint during this period, especially avoiding excessive engine heat.

Follow these guidelines:

• Maximum throttle operation: For the initial 300 miles (600 km), use less than 1/2 throttle. For up to 600 miles (1,000 km), use less than 3/4 throttle. Avoid using full throttle for the first 300 miles (500 km).

• Vary the engine speed: Vary engine speed and do not hold it at a constant rate for long periods. This allows parts to be “loaded” with pressure, then unloaded, allowing them to cool, aiding the mating process of engine and transmission components.

• Avoid constant low speed: Operating the engine at constant low speed (light load) can cause parts to glaze and not seat in properly. Allow the engine to accelerate freely through the gears, without exceeding the recommended throttle openings.

• Initial service: Observe your first and most critical service at 200 miles (300 km). All engine components will have worn in and other parts will have seated in, requiring adjustments. Fasteners will be tightened, and contaminated engine oil will be replaced. Completion of this service ensures optimum service life and performance.

The 200 mile (300 km) initial service is the most important service your KYMCO SUPER 8 150 will receive. During the break-in period, all engine components will have worn in and all other parts will have seated in, so adjustments will be required. All fasteners will be tightened, and the contaminated engine oil will be replaced. This service ensures optimum service life and performance from your scooter. Do not delay in having this service performed once your scooter reaches this mileage.

The 200 mile (300 km) service should be performed as outlined in the maintenance schedule section of this owner’s manual. Pay particular attention to the cautions and warnings in the maintenance schedule section. Unless you have formal training as a service technician and have access to KYMCO technical reference materials, it is strongly suggested that you have the initial service performed by a KYMCO dealer.

New tires need proper break-in to assure maximum performance on your KYMCO SUPER 8 150. Wear in the tread surface by gradually increasing your cornering lean angles over the first 100 miles (160 km) before attempting maximum lean angles. Avoid hard acceleration, hard cornering, and hard braking for the first 100 miles (160 km).

Failure to break in your tires could cause them to slip and could result in you losing control of the scooter. Use extra care when riding on new tires, as the grip will be limited. Perform proper break-in of the tires as described and avoid hard acceleration, hard cornering, and hard braking for the first 100 miles (160 km).

If your KYMCO SUPER 8 150 fails to start or stops running, take a few moments to check the following:

• Do you have enough gasoline in the fuel tank?

• Did you follow the correct procedure for starting the engine?

• Is the battery voltage low (you may need to kick start your scooter)?

• Is the main fuse in good condition?

Use this Owner’s Manual to check components and adjustments that are within your technical ability. If you cannot resolve the problem, contact your KYMCO dealer for assistance.

For your safety, it is very important to take a few moments before each ride to walk around your KYMCO SUPER 8 150 and check its condition. If you detect any problem, address it immediately or have it corrected by your KYMCO dealer. Improperly maintaining your scooter or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed. Always perform a pre-ride inspection before every ride and correct any problems.

The PRI includes checking the following items:

1. Engine oil level: Add engine oil if required. Check for leaks.

2. Front and rear brakes: Check operation, ensure proper free-play at the levers. Inspect the brake pads and shoes for wear.

3. Tires: Check condition and inflation.

4. Fuel level: Fill fuel tank when necessary. Check for leaks.

5. Steering: Check for smooth operation in all steering positions.

6. Lights and horn: Check that headlight, tail/brake light, turn signals, indicators, and horn function properly.

7. Chassis: Check for overall proper function.

Performing pre-ride inspections does not take the place of regular maintenance. Follow the maintenance schedule recommendations. After one month of use or 200 miles (300 km) of riding, whichever occurs first, contact your KYMCO dealer to have an initial service of your KYMCO SUPER 8 150 performed. This initial service is the most important service in the life of your scooter, and includes checks and adjustments that will help ensure that your scooter operates efficiently and safely.

To inspect the engine oil level on your KYMCO SUPER 8 150, park your scooter on the main stand, on level ground. Use extreme caution when performing the oil level inspection or any other checks if the scooter’s engine has been recently run. The engine oil, engine case, and muffler can become very hot creating a burn hazard.

1. Unscrew the dipstick, remove it, and wipe it with a clean cloth.

2. Re-insert the dipstick, slide it down until the threaded part touches the engine case, but do not thread it into the case.

3. Remove the dipstick and visually note the oil level on the stick. The engine oil level should be above the “L” mark but not higher than the “F” mark. Add or remove oil as required.

Do not overfill the engine with oil. Overfilling the engine can cause oil leaks and/or oil contamination of the air filter element. Always make sure the oil level is above the “L” mark but not higher than the “F” mark.

Your KYMCO SUPER 8 150 requires proper brake lever free-play so the brakes will be responsive and will not drag, causing premature wear to the brake pads. The free-play is the measured distance between the brake lever at rest and a fully applied brake.

• Measure the free-play at the brake lever end (0.4 – 0.6 in or 10 – 20 mm).

• Use the cable adjuster on each brake lever perch for minor free-play adjustment.

For appropriate brake action, make sure the groove of the adjusting nut is aligned with the pin in the brake arm.

The condition of your KYMCO SUPER 8 150 tires is vital for operational efficiency and your safety. Check the tires’ inflation pressure, the tread depth, and look for damage before each ride.

Your KYMCO SUPER 8 150 tires must be replaced if they leak air (even at a slow rate), have any damage on the tread or side wall areas, have been damaged by intrusion of objects such as a nail, or are worn as evidenced by the wear indicators. Failure to replace a tire in poor condition will cause an unsafe riding condition. Replace worn or damaged tires immediately for your and your passenger’s safety. Consult your KYMCO dealer for replacement tire service.

1. Measure and adjust the tire pressure when the tires are cold (with no one seated on the scooter). Do not inflate the tires beyond 35.0 PSI (2.5 kg/cm²).

   Tire Pressure for KYMCO SUPER 8 150:

   • Front tire (rider only): 25.0 PSI (1.75 kg/cm²)

   • Rear tire (rider only): 29.0 PSI (2.0 kg/cm²)

   • Front tire (rider & passenger): 25.0 PSI (1.75 kg/cm²)

   • Rear tire (rider & passenger): 32.0 PSI (2.25 kg/cm²)

2. Inspect the tires for nails, screws, and other objects that may be imbedded into the rubber.

3. Check the tread depth at the wear indicator points. If the tread is worn smooth at these points, the tire must be replaced.

4. Check for damage (blisters or cuts) in the side wall, or for significant flat spots on the tires’ tread. Replace the tire immediately if any damage of this type is present.

Insufficient air pressure in the tires not only accelerates tire wear, but it also affects the stability of your scooter. Under-inflated tires make smooth cornering difficult, and overinflated tires decrease the amount of tire in contact with the ground, which can lead to skids and loss of control. Make sure that the tire pressures on your KYMCO SUPER 8 150 are within the specified limits at all times.

When the fuel level gauge needle on your KYMCO SUPER 8 150 approaches “E” (indicating the tank is nearly empty), refill the tank with unleaded gasoline.

1. Stop the engine and turn the ignition switch to “OFF”.

2. Unlock and raise the seat.

3. Turn the fuel cap counterclockwise to access the fuel tank filler.

4. Add fuel through the filler opening.

5. After filling, replace the cap and turn it clockwise to secure it to the tank.

Do not overfill the tank. There should be no fuel in the filler neck. Excess fuel can contaminate the evaporative emission canister, resulting in poor driveability.

Gasoline is highly flammable and explosive. You can be burned or seriously injured while handling fuel. Stop the engine and keep heat, sparks, and flame away. Refuel only outdoors. Clean up fuel spills immediately.

For your KYMCO SUPER 8 150, use unleaded gasoline with a research octane number of 91 or higher. Unleaded gasoline will extend spark plug life.

Before riding your KYMCO SUPER 8 150, inspect its handlebars for damage and to ensure the steering’s side-to-side and up-and-down movement is smooth.

1. Visually inspect the handlebars for any damage.

2. Apply the front brake (right lever) and press down and release pressure on the handlebar and listen for any abnormal noise.

3. As you press down and release, feel for any looseness from the chassis transmitted to the handlebar.

4. Turn the handlebar from the center fully to the left and then fully to the right, feeling for any loose components and listen for any abnormal sounds.

If you detect any looseness or abnormal sounds during your steering inspection, do not ride your KYMCO SUPER 8 150. Consult your KYMCO dealer for chassis service.

Before and as you begin your ride on the KYMCO SUPER 8 150, make sure the instruments are functioning.

1. Is the fuel level gauge needle indicating the fuel level?

2. Do the indicator lights (turn signal and high beam) function?

3. Does the speedometer needle move as the scooter moves?

Contact your KYMCO dealer for repair of your scooter’s instruments if they are not functioning properly.

Before riding your KYMCO SUPER 8 150, inspect the rear brake lever free play and adjust it to the specified amount (10 – 20mm).

Before adjusting the free play with the brake arm adjuster nut, turn the adjuster on the left brake lever perch as far as it will turn in a clockwise direction.

1. To perform free play adjustment outside of the range of the adjuster on the brake lever perch, use the adjuster nut at the end of the brake cable where it connects to the brake arm.

2. Rotating the adjuster nut clockwise reduces the brake lever free play. Rotating the adjuster nut counterclockwise increases the brake lever play.

For appropriate brake action, make sure the groove of the adjusting nut is aligned with the pin in the brake arm.

Inspect the brake pad and shoe thickness on your KYMCO SUPER 8 150 to verify there is enough material for the brakes to function properly.

1. If the wear indicator grooves in the front brake pads are no longer visible, it is an indication that the brake pads are worn and require replacement.

2. If the “triangle” mark on the rear brake indicator aligns with the “triangle” mark on the brake hub, it is an indication that the brake shoes are worn and require replacement.

The brakes will wear quickly if the lever is continually applied during riding (dragging the brake). Consult your KYMCO dealer for braking system service.

To inspect the horn and lights on your KYMCO SUPER 8 150:

1. Turn the ignition switch to “ON” and press the horn button to check if it sounds.

2. Turn on the headlight switch to see if the headlight and the tail light are illuminated. Check the lenses for dirt or damage.

3. Squeeze each brake lever to make sure the brake lamp in the tail light illuminates.

4. Operate the turn signal switch to make sure the turn signals flash. Make sure each of the four signals flash and the lenses are free of dirt and are not broken.

The horn is an essential safety item as it will alert other traffic to your presence. The headlight must be in good working order to illuminate your riding path at night. The tail/brake light is required so others in traffic can see your scooter and be alerted to your intention to stop or slow down. The turn signals indicate your turning intentions. Because all of these systems are vital safety items, contact your KYMCO dealer for replacement bulbs or electrical system service or repair should there be any malfunctions.

Complete the pre-ride inspection of your KYMCO SUPER 8 150 by checking the following items on its chassis:

• Front suspension & rear shock absorber: Check the operation of the suspension by pressing down on the handlebars and seat. Make sure the suspension returns in a smooth fashion.

• Brake lever operation: Check that the rear brake (left lever) and the front brake (right lever) have pressure and lock the wheels when you squeeze the levers.

• Mirrors: Adjust the mirrors’ aim while seated on the scooter BEFORE you begin riding.

• License plate: Make sure your license plate is securely mounted and your registration is up to date.

• Reflectors: Look to make sure all of the safety reflectors are still mounted to your scooter. Replace any missing or damaged reflectors.

• Lubrication points: Occasionally check and lubricate certain controls and points on the scooter as called for in the periodic maintenance schedule.

If you detect any looseness or abnormal sounds during your steering inspection, do not ride your KYMCO SUPER 8 150. Consult your KYMCO dealer for chassis service.

To start your KYMCO SUPER 8 150 using the electric starting motor, follow this procedure:

Before starting, check the engine oil and fuel levels. Take the scooter off of the main stand.

1. Unlock the steering with the ignition switch key.

2. Turn the ignition switch to “ON”.

3. Apply the rear brake (left lever).

4. Press the starter button without rotating the throttle grip.

The rear brake must be held for the starter motor to engage the engine. It is normal for the stop light to be illuminated during starting. If the scooter’s engine is warm and does not start immediately, rotate the throttle grip 1/8 to 1/4 open to help the engine start.

To prevent damage to the starter motor, do not operate the starter motor for more than five seconds at a time. If the scooter fails to start immediately, check the fuel level and the battery condition, and allow the starter motor to cool before attempting to start the engine again.

Allow a cold engine to warm 2 – 3 minutes before riding.

Please be aware of the following safety warnings when starting your KYMCO SUPER 8 150:

• Once the scooter starts, the rear wheel may spin. To avoid injury, keep your body and clothing away from the rear wheel.

• Do not press the starter button once the engine is running, or the starter motor and engine can be damaged.

• Your scooter’s exhaust emits poisonous carbon monoxide gas. High levels of carbon monoxide can collect rapidly in enclosed areas such as a garage. Do not run the scooter’s engine with the garage door closed. Even with the door open, run the engine only long enough to move your scooter out of the garage.

If the scooter has not been ridden for a long period of time it may be hard to start. Add fresh fuel, press down on the choke knob, and press the starter button several times in succession to try to start the engine. If the scooter does not start, contact your KYMCO dealer, as your scooter may need to have its fuel system cleaned and adjusted.

To start your KYMCO SUPER 8 150 using the kick start lever, follow the electric starting procedure but use the kick lever in place of the electric start button.

While squeezing the rear brake lever, kick down on the kick start lever without rotating the throttle grip. If the scooter’s engine is warm and does not start immediately, rotate the throttle grip 1/8 to 1/4 open to help the engine start. Once the scooter is started, fold the kick start lever back to its original position.

Before riding your KYMCO SUPER 8 150, allow the engine oil to circulate. Allow sufficient idling time after warm or cold engine start-up before applying load or revving the engine. This allows time for the lubricating oil to reach all critical engine components.

Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when riding, idling, or parking your KYMCO SUPER 8 150.

Control the speed of your KYMCO SUPER 8 150 with the throttle grip:

• Rotating the grip towards you will increase the scooter’s speed.

• Rotating the grip away from you will decrease the scooter’s speed.

Decreasing the scooter’s speed with a balanced application of both brake levers and a reduction of throttle will reduce the distance required to stop.

Limit the maximum speed of your KYMCO SUPER 8 150 during the first 600 miles (1,000 km) of operation.

• For the Super 8 – 50: Keep the road speed below 20 MPH (30 KPH) during this break-in period.

• For the Super 8 – 150: Keep the road speed below 40 MPH (60 KPH) during this break-in period.

In hot weather, the engine can overheat if it idles for a long period of time. Very slow speed traffic may also cause the scooter to overheat. To promote engine longevity, permit the engine to cool in these situations. Avoid sudden acceleration and prolonged high speed use that can accelerate engine wear. Moderate use will prolong the engine life of the scooter.

Use both brake levers on your KYMCO SUPER 8 150 when slowing and stopping. Release the throttle when braking. Decreasing the scooter’s speed with a balanced application of both brake levers and a reduction of throttle will reduce the distance required to stop. Squeeze the levers lightly at first and then increase the pressure when stopping.

Avoid using just one brake to stop the scooter, as this will affect the tire’s grip. Avoid sudden braking, as this will also affect the tire’s grip and can cause an accident.

When riding and turning your KYMCO SUPER 8 150, use smooth movements. At certain speeds, your scooter will turn more effectively by leaning your body, rather than by applying pressure on the handlebars. Practice steering in an open area free of traffic until you are familiar with the handling characteristics of your scooter.

Reduce your speed when riding on uneven or loose road surfaces. When riding downhill, decrease the throttle opening and use intermittent braking to control the vehicle’s speed. Failure to take appropriate precautions may result in an accident.

As you approach a turn or plan to stop your KYMCO SUPER 8 150, use the turn signals well in advance to alert other traffic of your intentions. Scan for other vehicles around you and slowly move to the right side of the road. Close the throttle and apply the brakes smoothly, as the scooter’s brake light will alert vehicles behind you that you are braking.

When you stop the scooter, press the center of the turn signal indicator switch to cancel the signal flashing. Turn the ignition switch to the “OFF” position to stop the engine and turn off the scooter’s electrical system.

Never operate the ignition switch while riding your KYMCO SUPER 8 150. If the ignition switch is turned during riding it could turn off the engine and lights, possibly causing you to lose control of the scooter. With the lights off, your scooter may not be visible to other traffic, and this could cause a traffic accident. Only operate the ignition switch when the scooter is not moving.

Reduce your speed when riding your KYMCO SUPER 8 150 in the rain. Wet road surfaces reduce tire grip and greatly increases the distance required for safe braking. Wet surfaces also reduces tire grip during cornering. Reduced tire grip will make it more difficult to control your scooter and may result in an accident.

Use the following procedure and suggestions when parking your KYMCO SUPER 8 150:

1. Place the scooter on level ground.

2. Stand on the left side of the scooter and grasp the handlebar with your left hand while grasping the side of the rear rack with your right hand. Step down on the foot pad of the main stand with your foot while pulling up and back on the rear rack. This lifting motion will allow the scooter to rock backwards and up onto the main stand.

The scooter may fall over if it is not parked on level ground. Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when parking your scooter. Lock the handlebars of your scooter to reduce the risk of theft.

Do not park your KYMCO SUPER 8 150 in a place that hinders traffic, or that is unsafe to you or others.

Maintaining your KYMCO SUPER 8 150 properly is essential for safe, economical, and trouble-free riding. It will also help reduce air pollution and maximize fuel economy. Improperly maintaining this scooter or failing to correct a problem before you ride could result in a crash in which you could be seriously hurt or killed.

If your scooter tips over or becomes involved in a crash, be sure your KYMCO dealer inspects all major parts, even if you are able to make some repairs.

When performing maintenance on your KYMCO SUPER 8 150, you may need to start the engine. Running your scooter’s engine indoors or in a garage can be hazardous. Exhaust gas contains carbon monoxide, a colorless and odorless gas that can cause death or severe injury. Operate the engine only where there is adequate ventilation, preferably outdoors.

Always follow the inspection and maintenance recommendations and schedules in this Owner’s Manual.

The maintenance schedule legend for your KYMCO SUPER 8 150 uses the following notations:

• I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY

• C: CLEAN

• R: REPLACE

• A: ADJUST

• L: LUBRICATE

• T: TIGHTEN

Perform the pre-ride inspection at each scheduled maintenance period. This interval should be judged by odometer reading or months, whichever comes first.

The maintenance schedule specifies the maintenance required to keep your KYMCO SUPER 8 150 in peak operating condition. Maintenance work should be performed in accordance with KYMCO standards and specifications by properly trained and equipped technicians. Your KYMCO dealer meets all of these requirements.

Items marked with * should be serviced by your KYMCO dealer, unless you have the proper tools, service data, and are technically qualified.

Items marked with ** should be serviced only by your KYMCO dealer for safety reasons. KYMCO USA recommends that your KYMCO dealer road test your scooter after each periodic maintenance service is completed.

The following notes apply to the maintenance schedule for your KYMCO SUPER 8 150:

1. At higher odometer readings, repeat at the frequency interval listed.

2. Service more frequently if the scooter is ridden in unusually wet or dusty areas.

3. Service more frequently when riding in rain or at full throttle.

4. “PRI” indicates that the item should be checked as part of the Pre-ride Inspection.

5. “See page” indicates on which page of the Owner’s Manual you will find information about the required maintenance.

6. “Dealer” indicates maintenance or service procedure that should be performed by your KYMCO dealer.

The following table outlines key maintenance items and their recommended intervals for the KYMCO SUPER 8 150 (50 & 150 models). Perform a Pre-ride inspection (PRI) before each ride, and other services based on mileage or time, whichever comes first. Items marked * or ** should generally be serviced by a KYMCO dealer.

The tire pressure specifications for your KYMCO SUPER 8 150 are:

• Front tire (rider only): 25.0 PSI (1.75 kg/cm²)

• Rear tire (rider only): 29.0 PSI (2.0 kg/cm²)

• Front tire (rider & passenger): 25.0 PSI (1.75 kg/cm²)

• Rear tire (rider & passenger): 32.0 PSI (2.25 kg/cm²)

Check the tire inflation pressure and tire tread condition at the periods listed in the periodic maintenance schedule. For maximum safety and good tire life, the tire pressures should be inspected more often. Tire pressure should only be adjusted when the tires are cold.

The air cleaner filter element on your KYMCO SUPER 8 150 should be serviced at regular intervals. Service the element more often when riding in unusually wet or dusty areas.

1. Open the seat.

2. Remove the air cleaner cover screws.

3. Remove the air cleaner case cover and remove the air cleaner element.

4. If lightly soiled, clean the filter with compressed air. If very dirty (or if the filter is at the replacement interval per the maintenance schedule), discard the air cleaner element.

5. Install the cleaned or new air cleaner element. Use the KYMCO genuine air cleaner element or an equivalent air cleaner element specified for your scooter.

6. Complete the installation by reinstalling the air cleaner parts in the reverse order of removal.

Improper installation of the filter can cause water or dirt to enter the engine, causing premature wear. Using the wrong KYMCO air cleaner element or a non-KYMCO air cleaner element which is not of equivalent quality may cause premature engine wear or performance problems.

Check the fuel hoses and fittings on your KYMCO SUPER 8 150 for any signs of leakage.

1. Check for leakage at the carburetor.

2. Check for leakage from the fuel hoses, clamps, and joints.

3. Check for leakage at the fuel tank.

Replace any fuel system components that are leaking fuel. Contact your KYMCO dealer for fuel system service and repairs.

Your KYMCO SUPER 8 150 is equipped with a maintenance-free (sealed) battery, so it is not necessary to check the battery’s electrolyte level or add distilled water.

If your battery seems weak and/or is leaking electrolyte (causing hard starting or other electrical troubles), contact your KYMCO dealer immediately.

Your battery is a maintenance-free type and can be permanently damaged if the cap strip is removed. Charge the battery with a charger specifically designed for use with a maintenance-free type battery. Using another type of charger can damage the battery.

Your scooter’s battery gives off explosive hydrogen gas during normal operation. A spark or flame can cause the battery to explode with enough force to kill or seriously injure you. Wear protective clothing and a face shield, or have a qualified technician perform the battery maintenance.

The battery in your KYMCO SUPER 8 150 is located in the battery box under the floorboard mat. Always keep the ignition switch OFF when servicing the battery.

1. When removing the battery for charging or replacement, disconnect the negative (-) terminal lead from the battery first, then disconnect the positive (+) terminal lead.

2. When installing the battery, connect the positive terminal lead (+) first, then the negative terminal lead (-).

The fuse sizes for your KYMCO SUPER 8 150 are 7A, 10A, 10A.

1. Open the fuse holder. Pull the fuse holder clips out of the holder.

2. Slide the fuse out of the holder clips.

3. Install a new fuse of the proper specification into the holder clips.

4. Press the fuse and the holder clips back into the holder.

5. Close the fuse holder and set it back in place.

Never use a fuse with a different rating from that specified. Serious damage to the electrical system or a fire hazard may result, causing a dangerous loss of lights or engine power.

When frequent fuse failures occur, it usually indicates a short circuit or an overload in the electrical system. See your KYMCO dealer for electrical system diagnosis and repair.

Use a premium quality 4-stroke engine oil to ensure longer service life for your KYMCO SUPER 8 150. Only use oils that have a SG rating per the API service classification.

• Engine oil capacity – Super 8-50: 0.85 qt (0.8 L)

• Engine oil capacity – Super 8-150: 0.95 qt (0.9 L)

• Engine oil viscosity: SAE 15W-40

If SAE 15W-40 viscosity is not available, select an alternative engine oil according to the chart, which shows suitable viscosities across various ambient temperatures. For example, 20W-40, 20W-50, 15W-40, and 15W-50 cover temperatures from below -10°C to above 40°C. 10W-40 covers -10°C to 30°C, 10W-30 covers -10°C to 20°C, and 5W-50 covers temperatures from below -10°C to above 40°C.

The engine and related components can become very hot. Use care when inspecting or adjusting the oil level to avoid injury. If needed, let the engine and exhaust system cool before working in those areas.

Prolonged contact with used engine oil can cause skin cancer. Thoroughly wash your hands with soap and water as soon as possible after handling used oil.

Engine oil quality is the primary factor affecting engine longevity. Change your KYMCO SUPER 8 150’s engine oil as specified in the maintenance schedule. When riding your scooter in very dusty conditions, oil changes should be performed more frequently than specified.

Change the engine oil with the engine at normal operating temperature with the scooter positioned on its main stand to assure complete and rapid draining.

1. Remove the oil filler/dipstick from the right crankcase cover.

2. Place a suitable container (drain pan) under the left crankcase. Remove the drain bolt to drain the oil. When draining the engine oil, remove the oil strainer from the bottom of the crankcase and clean the screen.

3. After the oil has drained out, replace the drain bolt. Tighten it to the specified torque: 18 lb-ft (25 N-m).

4. Add new engine oil through the oil filler/dipstick hole. The engine oil capacity for the Super 8-150 is 0.95 qt (0.9 L), using SAE 15W-40 viscosity.

5. Wipe the dipstick off with a clean cloth and reinstall it in its hole, but do not thread it into the engine case. Push the dipstick to the engine case until it touches the case.

6. Remove the dipstick and visually inspect the oil level on the stick. The engine oil level should be above the “L” mark but not higher than the “F” mark. Add or remove oil as required.

7. Replace the oil filler/dipstick and tighten it securely.

Do not overfill the engine with oil. Overfilling the engine can cause oil leaks and/or oil contamination of the air filter element. Always make sure the oil level is above the “L” mark but not higher than the “F” mark on the dipstick.

Always dispose of used engine oil in an environmentally responsible manner. You should take the drained oil in a sealed container to your local recycling center or service station for reclamation. Do not throw the oil in the trash, pour it on the ground, or pour it down a drain.

To change the transmission fluid in your KYMCO SUPER 8 150:

1. Place the scooter on its main stand.

2. Place a suitable container (drain pan) under the transmission case on its left side. Remove the drain bolt to drain the fluid.

3. After the fluid has drained out, reinstall the drain bolt with a new sealing washer and tighten it to the specified torque: 15 lb-ft (20 N-m).

4. Remove the transmission fluid filler bolt.

5. Add the exact amount of the specified fluid through the fluid filler hole. The transmission fluid type is SAE 90, and the capacity is 0.19 qt (0.18 L). The fill amount specified is the amount to use after completely draining the used transmission fluid.

6. Install the transmission fluid filler bolt with a new sealing washer and tighten it to the specified torque: 15 lb-ft (20 N-m).

Do not exceed the specified amount when adding transmission fluid. If too much fluid is added to the transmission case it could be forced into the air cleaner assembly during operation, causing air filter contamination and poor engine performance.

Using the wrong transmission fluid type or viscosity may cause premature transmission component wear.

For your KYMCO SUPER 8 150, the recommended spark plug type is CR7HSA, with a spark plug gap of 0.024 – 0.028 in (0.6 – 0.7 mm).

Remove carbon deposits from the spark plug with a small wire brush or a spark plug cleaning machine. After cleaning (or when installing a new spark plug) readjust the spark plug gap to the specified limit by using a spark plug gap thickness gauge. The spark plug should be replaced periodically.

Under normal usage, a spark plug’s porcelain tip should appear light brown or tan in color. If the spark plug porcelain tip is very white or glazed appearing, then the spark plug has been operating too hot. In such a situation, you should replace the standard spark plug with a spark plug that has a colder heat range (usually a higher number; consult with your KYMCO dealer when selecting an alternate spark plug).

An improper spark plug may have an incorrect fit or heat range for your engine. This may cause severe engine damage which will not be covered under warranty. Never use a spark plug with an improper heat range, as severe engine damage may result.

Your KYMCO SUPER 8 150 is equipped with a hydraulic front brake. Check the brake fluid level window on the master cylinder reservoir on the handlebars per the maintenance schedule. The brake fluid type is DOT 4.

To add brake fluid:

1. Remove the handlebar cowl and the two Phillips screws retaining the master cylinder cap. Remove the cap.

2. Add the specified type of brake fluid to bring the level up to the “UPPER” level in the window.

3. Wipe the master cylinder cap and gasket with a clean cloth and reinstall the cap, tightening the screws securely.

Do not mix brake fluid types, as it may cause brake failure and could result in an accident. Do not allow brake fluid to touch the body work, as it will damage its surface.

Clean your KYMCO SUPER 8 150 regularly to protect the surface finishes and inspect for damage, wear, and oil, coolant or brake fluid leakage.

Avoid cleaning products that are not specifically designed for scooter, motorcycle, or automobile surfaces. Nonspecific cleaners may contain harsh detergents or chemical solvents that could damage the metal, paint, and plastic on your scooter.

If your scooter is still warm from recent operation, give the engine and exhaust system time to cool off before washing. Avoid the use of high pressure water spray (typical in coin-operated car washes), as the powerful spray can damage components on your scooter.

To wash your KYMCO SUPER 8 150:

1. Rinse the scooter thoroughly with cool water to remove any loose dirt.

2. Clean the scooter with a sponge or soft cloth using cool water. Avoid directing water at muffler outlets and electrical parts.

3. Clean the plastic parts using a cloth or sponge dampened with a solution of mild detergent and water. Rub the soiled area gently, rinsing it frequently with fresh water. Take care to keep brake fluid or other chemical solvents away from the scooter, as they will damage the plastic and painted surfaces.

4. After cleaning, rinse the scooter thoroughly with plenty of clean water. This rinsing is required to remove detergent residue which can corrode alloy parts.

5. Dry the scooter and then start the engine, allowing it to run for several minutes.

The inside of the headlight lens may become clouded immediately after washing the scooter. Moisture condensation inside the headlight lens will disappear gradually as it is heated by the headlight. After washing, run the engine while keeping the headlight on to dissipate any condensation.

After cleaning your KYMCO SUPER 8 150, follow these steps:

• Test the brakes: Test the brakes before riding the scooter. Several applications of the brakes may be necessary to restore normal braking performance. Due to water on the brake components, braking efficiency may be temporarily impaired immediately after washing the scooter. Anticipate longer stopping distances to avoid a possible accident.

• Finishing touches: Consider using a commercially-available spray cleaner/polish or a quality liquid or paste wax to enhance and protect the paint’s finish. Use only a nonabrasive polish or wax made specifically for scooters, motorcycles, or automobiles. Apply the polish or wax according to the instructions on the container.

• Removing road salt: If your scooter comes in contact with road salt (or sea water), wash it as soon as possible. Clean the scooter using cool water (warm water increases corrosive effect), then dry and protect painted and metal surfaces with wax or polish.

• Painted aluminum wheel maintenance: Even if protected by paint, aluminum may corrode. Clean the wheels with a wet sponge and mild detergent. Avoid stiff brushes, steel wool, or cleaners containing abrasives or chemical compounds. After washing, rinse with plenty of water and dry with a clean cloth. Apply touch-up paint to damaged areas.

• Exhaust pipe maintenance: The exhaust system is stainless steel but can become stained by oil or mud. If necessary, remove heat stains with a liquid kitchen-counter abrasive.

Extended storage, such as for the winter months, requires steps to reduce deterioration on your KYMCO SUPER 8 150. Perform any necessary periodic maintenance or repairs before storage so the scooter will be in good condition for riding when it is removed from storage.

Storage steps:

1. Change the engine oil and filter.

2. Drain the carburetor (if equipped) and empty the fuel tank into an approved gasoline container using a commercially available hand siphon or an equivalent method. Spray the inside of the tank with an aerosol rust-inhibiting oil. Close the fuel filler cap on the fuel tank.

   Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Refuel the scooter outdoors and wipe up any spills immediately.

3. To prevent rusting in the cylinder, perform the following:

   • Remove the spark plug cap from the spark plug, and use tape or string to secure the cap to any convenient plastic body part so that it is positioned away from the spark plugs.

   • Remove the spark plug from the engine and store it in a safe, dry place. Do not connect the spark plug to the spark plug cap.

   • Pour a tablespoon (15 – 20 cc) of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth.

   • Crank the engine several times to distribute the oil.

   • Reinstall the spark plug and spark plug cap.

4. Remove the battery. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery once a month (use a quality charger designed for use on a maintenance-free type battery).

5. Wash and dry the scooter. Wax all painted surfaces. Coat the chrome or bare aluminum parts with rust inhibiting oil.

6. Inflate the tires to their recommended pressures. Place the scooter on blocks to raise both tires off the ground.

7. Cover the scooter (don’t use plastic or other coated materials) and store in an unheated area, free of excessive moisture, with a minimum of daily temperature variation. Do not store the scooter in direct sunlight, as the sun’s UV rays can damage the body work and other components.

To remove your KYMCO SUPER 8 150 from storage:

1. Uncover and clean the scooter.

2. Change the engine oil if more than 1 month has passed since the start of storage.

3. Charge the battery as required (use a quality charger designed for use on a maintenance-free type battery). Install the battery.

4. Drain any excess aerosol rust-inhibiting oil from the fuel tank. Fill the fuel tank with fresh gasoline.

5. Perform all the pre-ride inspection checks. Test ride the scooter at low speeds in a safe riding area, away from traffic.

The dimensions of the KYMCO SUPER 8 150 are:

• Overall length: 76.3 in (1940 mm)

• Overall width: 29.3 in (745 mm)

• Overall height: 48 in (1365 mm)

• Wheel base: 53.7 in (1365 mm)

• Seat height: 31 in (787 mm)

• Dry weight: 258 lbs (118 kg)

The fluid capacities of the KYMCO SUPER 8 150 are:

• Engine oil: 0.95 qt (0.9 L)

• Transmission oil: 0.19 qt (0.18 L)

• Fuel tank: 1.5 US gal (6.0 L)

• Maximum weight capacity: 330 lbs (150 kg)

The engine specifications of the KYMCO SUPER 8 150 are:

• Type: Four-stroke, air-cooled SOHC

• Displacement: 149.4 cc (9.1 cu. in)

• Bore and stroke: 2.26 x 2.27 in (57.4 X 57.8 mm)

• Compression ratio: 10.7:1

• Carburetor: Keihin 22.1 mm

• Spark plug: CR7HSA

• Idle speed: 1700 RPM

• Cooling system: Forced Air (fan)

• Starting system: Electric starter motor (kick-start back-up)

• Transmission: Automatic CVT

The chassis specifications of the KYMCO SUPER 8 150 are:

• Tire size, front: 100/80 – 14

• Tire size, rear: 120/80 – 14

• Chassis material: Steel

• Front suspension: Telescopic forks

• Rear suspension: Dual shock absorbers

• Brake (front): Disc type

• Brake (rear): Drum/shoe type

The electrical specifications of the KYMCO SUPER 8 150 are:

• Ignition type: DC-CDI

• Battery: 12v-7Ah

• Headlight: 12v 60/55W x 2

• Tail/brake light: 12v0.47W LED & (12v4.4W LED)

• Turn signal light: 12v 10W X 4

• Position light: 12v5W (front) & 12v0.47W LED (rear)

• Fuse sizes: 7A, 10A

KYMCO SUPER 8 150 scooters are equipped with an emission control system that draws fresh air into the exhaust system to complete combustion of hydrocarbons not burned in the engine’s combustion chamber. This system also includes a catalytic converter in the muffler. It does not use any engine power and does not affect the driveability of the scooter, but it reduces the scooter’s exhaust emissions levels to meet Euro 3-required specifications.

The exhaust emission control components include:

• Air Cleaner

• Fresh Air

• Carburetor

• Intake pipe (manifold)

• Secondary Air Pipe

• Vacuum Hose

• Air Suction Valve

• Fresh Air

• Secondary Air Cleaner

• Reed Valve

• Cylinder & Piston

• Engine Oil

• Exhaust Valve

• Catalytic Converter

The exhaust emission control system on your KYMCO SUPER 8 150 does not require extraordinary care. Adhere to the following procedures to make sure the system functions properly so your scooter will not excessively pollute the environment.

1. Make sure the air cleaner filter element is kept in good condition.

2. The engine oil should be changed regularly to promote proper engine efficiency and reduce pollutants that accumulate in used engine oil. Change the engine oil as specified in the maintenance schedule.

3. Use the proper type of gasoline. Your scooter’s engine has been developed to use unleaded gasoline. Using the improper type of fuel, such as a leaded fuel or fuel with performance-enhancing additives, will increase exhaust pollutants and will reduce the efficiency of your scooter’s engine.

Immediately repair or replace any fuel or emission system component that will affect the efficiency and emission of your scooter. Never modify your scooter as improper modifications will affect the safety, the performance, and emission output of your scooter.

Only an authorized KYMCO dealer has the tools, expertise, and technical resources to properly diagnose and repair the emission system components on your KYMCO SUPER 8 150. Do not attempt to effect repairs of this type yourself, as you will endanger the environment and your safety.

The engine of your KYMCO SUPER 8 150 is equipped with a closed crankcase system. Blow-by gases are routed back into the combustion chamber via the intake system. This system does not allow the blow-by gases to enter the atmosphere.

The exhaust emissions from your KYMCO SUPER 8 150 are controlled by engine design, factory-set fuel delivery, ignition settings, and exhaust system design. This system also includes a catalyzer in the exhaust system.

The engine, intake, and exhaust systems of your KYMCO SUPER 8 150 were designed to comply with federal, state, and local noise level requirements. Do not modify the engine intake or exhaust components, as doing so will affect compliance with these noise level requirements.

Please do not modify or change any KYMCO-designed components that may alter the sound or emission level from your KYMCO SUPER 8 150.

It is important to record the identification numbers for your KYMCO SUPER 8 150 for future reference, to assist you in ordering parts from your authorized KYMCO dealer, or for reference in case the vehicle is stolen.

• IGNITION SWITCH KEY IDENTIFICATION NUMBER: The ignition switch key identification code is stamped on the tab supplied with the key. Record this code. If you require a replacement key, you will need this code to obtain a new key from your authorized KYMCO dealer.

• VEHICLE IDENTIFICATION NUMBER (VIN): Record the Vehicle Identification Number in the box provided.

• ENGINE SERIAL NUMBER (ESN): Record the Engine Serial Number in the box provided.