KUSSMAUL AUTO CHARGE ODY 091-128-12E-40-115 (01) PDF MANUAL


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****** Page 1 ****** FILE: 1M 091-128-12E-40-115 Rev B. , 2-16-2006 INSTRUCTION MANUAL q AUTO CHARGE ODY AUTOMATIC BATTERY CHARGER MODEL #091-128-12E-40-115 for ODYSSEY AGM BATTERIES CAUTION This charger is calibrated to the ODYSSEY requirementof 14-7 volts in the bulk/absorption range and 13.6 volts in the float mode DO NOT USE TO CHARGE A NORMAL FLOODED LEAD ACID BATTERY 3 YEAR WARRANTY KUSSMAUL ELECTRONICS CO., INC- 170 CHERRY AVE. , WEST SAYVILLE, N.Y. 11796 TEL: in NY 631-567-0314 TOLL FREE: 800-346-0857 FAX: 631-567-5826

****** Page 2 ****** INTRODUCTION The AUTO CHARGEd ODY charger, Model 091-128-12E-40-115 is a compact, com- pletely automatic single channel battery charger designed specifically for periodic charg- ing of ODYSSEY PC series and AGM Batteries. Of rugged construction, the charger is made to withstand the shock and vibration encountered in vehicle mounted equipment. Utilizing components, which meet international safety standards, makes this charger ideal for worldwide applications. BATTERY CHARGER FEATURES Completely automatic operation, charges battery on demand Output Voltage regulated, eliminates overcharging battery Output Voltage, temperature compensated (optional) Output, current limited to protect charger from overloading A 5-LED display indicating charge state and faults Reverse polarity protection INSTALLATION The AUTO CHARGEd ODY should be installed in an area with adequate ventilation. Mount the charger using the four holes provided. Connect wiring from the battery to the output terminal strip. Double check battery wiring. Verify that the battery voltage appears at the charger output terminals (See Figure 2).

****** Page 3 ****** PRINCIPLES OF OPERATION A three-step lead acid battery charger operates in the three stages described below: 1) A discharged battery is recharged at a constant current (bulk charge) until its volt- age reaches an overcharge level of 2.45 volts per cell. At this time the charger will switch to Finish Charge. The battery accepts 75-85% of its capacity during bulk charge. 2) This overcharge voltage is now maintained constant at 2.45 volts per cell (absorp- tion or finish charge) for eight (8) hours. 3) After an eight (8) hour Finish Charge Stage has completed the charger will “Time Out” to a Float Charge Stage wherein the battery under charge will receive a 13.6VDC Float Charge or 2.26VDC per cell The battery is maintained at full charge during Float Charge, and the green indicator labeled “Battery Charged” AND red indicator labeled Time Out will be illuminated. Figure 1 depicts the above described operation. Note that the term “absorption charge” is used interchangeably with “finish charge”. Upon application of AC power, the charger is placed into bulk charge if necessary. When the charger switches to finish charge, a timer starts. This timer has a duration of eight (8) hours after which the charger will automatically go to float charge (Battery Charged green indicator) and a timeout will be indicated. A battery fault indicator is provided to indicate the absence of a battery, a battery con- nected with reverse polarity, or a battery with an open circuit terminal voltage of less than 1.35 volts per cell. TEMPERATURE COMPENSATION Temperature compensation is provided as an optional feature. A temperature probe is provided which can be placed in the air surrounding the battery or bonded to the battery case.

****** Page 4 ****** THREE STAGE CHARGING CURVE BATTERY CURRENT I Limit=40.0A BATTERY VOLTAGE Voltage Increasing Current Constant STAGE I CONSTANT CURRENT (BULK) Model: 091-128-12E-40-115 8.0 Hours Voltage Constant Current Decreasing STAGE II CONSTANT VOLTAGE ABSORPTION Figure 1 ABSORPTION STAGE 13.60VDC FLOAT STAGE Voltage Constant Full Charge Maintained STAGE Ill CONSTANT VOLTAGE (FLOAT) TIME

****** Page 5 ****** CHARGING WIRE SIZE VOLTS 12 AWG 8 BLACK A.C. INPUT WHITE POWER GREEN BATTERY FUSE o BATTERY FALILTO TIMEUJTO CHARGE O FINIS-I O AUTO CHARGE 3 STEP AUTOMATIC BATTERY CHARGER o FATwmffL¯1 THERMISTOR (OPTIONAL) Figure 2 INSTALLATION WIRING

****** Page 6 ****** Specifications Model:091-128-12E-40-1 1 5 Input Power: 115VAC, 60Hz, IOAmps Input Over Current Protection: Fuse; 15Amp, Slow-Blow Output Power: 12 to 14.7VDC, 40Amperes Current Limited Charge Indicator: 50Amperes Mode Indicators: Battery Fault; Red Timeout: Red Bulk Charge: Yellow Finish Charge: Yellow Battery Charged: Green Recommended Battery Size: Odyssey, AGM Series “PC”, 150 to 300 AH Weight: 28 Pounds Temperature Compensation: Optional (not used on this model)

****** Page 9 ****** INSTALLATION Date Installed Installed By Vehicle Identification Vehicle Owner RECORD & WARRANTY WARRANTY All products of Kussmaul Electronics Company Inc. are warranted to be free of defects of material or workmanship. Liability is limited to repair- ing or replacing at our factory, without charge, any material or defects which become apparent in normal use within 3 years from the date the equipment was shipped. Kussmaul Electronics Company, Inc. shall have no liability for dam- ages of any kind to associated equipment arising from the installation and /or use of the Kussmaul Electronics Company, Inc. products. The pur- chaser, by the acceptance of the equipment, assumes all liability for any damages which may result from its installation, use or misuse, by the purchaser, his or its employes or others.


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