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****** Page 1 ****** FILE: oen -205 DATE: 1 INSTRUCTION MANUAL- AUTO PUMP An Ain Tank to be used in testing and troubleshooting the AUTO PUMP MODEL# INPUT: AIR PRESSURE 1 50 PSI MAX. 3 YEAR WARRANTY KUSSMAUL ELECTRONICS COMPANY, INC. 170 CHERRY AVENUE, WEST SAYVILLE, NY 11796, TEL: 800-346057, FAX: 631-567-5826
****** Page 2 ****** INTRODUCTION The Model 091-205 AUTO PUMP TESTER is a 1/2 gallon tank with a pressure gauge, bleed valve and air line that acts as a reservoir that may be pressurized by an Auto Pump. In order to test the AUTO PUMP it is necessary to connect the pump to an air receiver and run the pump. This permits evaluating the run time required to pump up a given volume and to check the set points of the pressure switch. The AUTO PUMP TESTER contains a bleed valve which may be opened to reduce the tank pressure and closed to measure the time required to reach the pressure switch cut- out pressure. PUMP TEST PROCEDURE 1 2. 3. 4. 5. 6. 7. 8. 9. Open the bleed air valve on the Tester. Connect the pump to be tested to the air inlet hose on the Tester. Apply power to the pump and observe that the motor runs. Close the bleed air valve and measure the time required for the tank pressure to rise to either 90 psi or till the pressure switch interrupts the power. Open the bleed air valve to reduce the tank pressure to the point at which the pressure switch closes. Close the bleed air valve to permit the tank pressure to build up. Measure the time required for tank pressure to attain the switch cut out point. Repeat the bleed — pump up cycle to verify the pump time required. Adjust the pressure switch as required, cycling the pump off-on to verify pressure switch operation
****** Page 3 ****** SPECIFICATION Pump Model Number 091-9 091-9HP 091-9B-1 091-9HP Max. Output PSI 95 125 95 125 Cut-out PSI 95 125 95 125 Cut-in PSI 75 105 75 105 Time to fill Empty tank Time to cycle pres. Switch Volts 12VDC 12VDC 120VAC 120VAC Note: The Cut-out and Cut-in pressures shown are the maximum settings of the pressure switch. The installer or assembler may elect lower settings to increase compressor life.
****** Page 4 ****** PARTS LIST Item I 2 3 4 5 6 7 8 Part Number TA-02V 2203 P-4-4 5049K4 SAD2002-160 NN-4-035 68PLP-4-4 Description 1/2 Gallon Air Tank 1/4 NPT Tee Needle Valve 2 inch, 150 psi Gauge 1/4 inch Nylon Hose Fitting, 1/4 NPT to 1/4 Hose WARRANTY All products of Kussmaul Electronics Company Inc. are warranted to be free o defects of material or workmanship. Liability is limited to repairing or replacing at ou factory, without charge, any material or defects which become apparent in normal use within 3 years from the date the equipment was shipped. Equipment is to b returned, shipping charges prepaid and will be returned, after repair, shipping charges paid Kussmaul Electronics Company, Inc. shall have no liability for damages of any kind to associated equipment arising from the installation and /or use of the Kussmaul Electronics Company, Inc. products. The purchaser, by the acceptance of th equipment, assumes all liability for any damages which may result from it installation, use or misuse, by the purchaser, his or its employees or others.
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