DYNA-GLO RMC-55R7 (01) PDF MANUAL

DYNA-GLO RMC-55R7 (01) PDF SUMMARY:

How should the heater be assembled?

1. Remove the heater and all packing materials from the box.
2. Open the grille from the right-hand side, by pulling up on the lower right-hand corner. Remove the protective packing materials from the burner. To close the grille, slide the top bar into the slot in the housing and lower the bottom bar into the slot.
3. Open the cartridge tank cover on top of the heater and remove the styrofoam protecting the top of the cartridge tank and the cardboard protecting the bottom of the cartridge tank.
4. Keep all packing materials in the carton box.
5. Place the wall guard in the down position. Never operate the heater unless the wall guard is in place.
6. Install batteries: The battery holder is located on the back of the heater. Insert two (2) “D” cell batteries (supplied with this heater) according to the plus (+) and minus (-) markings inside of the holder. Remove dead batteries at once and dispose of them properly. Remove batteries when not in use or when the heater is being stored.
7. Position the burner on the wick adjuster. To confirm proper placement of the burner, grab the burner knob and rotate the burner back and forth three or four times until the burner sets properly on the wick adjuster.
8. Test the automatic safety shut-off device: Turn the wick adjuster clockwise to turn the wick all the way up. Press the extinguish button. The wick should drop down to the lowest level. To test if the wick has dropped to the lowest level, try to turn the wick down further with the wick adjuster knob, by turning it counterclockwise. If the wick cannot be turned down any further, the automatic safety shut-off device is functioning properly. Do not operate the heater if the automatic safety shut-off device is not functioning properly.

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How do you fuel the heater?

Before fueling the heater, take the removable cartridge fuel tank, the kerosene, and the manual siphon pump outdoors. To use the manual siphon pump, tighten the cap on the top of the siphon, place the straight tube into the kerosene container, and insert the flexible tube into the opening of the cartridge tank. By squeezing the bulb of the siphon pump, fuel will be transferred from the kerosene container into the heater. Carefully watch the fuel gauge on the cartridge tank so that you will know when the tank is getting full. When you approach the full mark, loosen the cap on top of the siphon pump. This will stop the flow of kerosene. DO NOT OVERFILL THE CARTRIDGE TANK. Allow the siphon pump to drain thoroughly before you remove it from the cartridge tank and the kerosene container. Make sure that you securely replace the fuel tank cap on the cartridge tank and on the kerosene container. Thoroughly clean up any spilled kerosene. Insert the cartridge tank back into the kerosene heater with the fuel gauge facing toward the front of the heater. (If the cartridge tank is not inserted properly into the heater, the door on the cartridge tank will not close.) Refill the cartridge fuel tank before the tank is completely empty. DO NOT refill when the heater is operating or still hot.

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What is the proper procedure for the first fueling of the heater?

When first using your heater, make sure that you allow a minimum of 60 minutes after filling the tank before you attempt to light the heater. This allows time for the wick to become saturated.

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What is the proper procedure for the first ignition of the heater?

The first time you light the heater, it should be done outdoors. This allows the oils, etc. used in manufacturing the heater to burn off outside, rather than in your home.

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How do you use the automatic ignition system?

1. Make sure the batteries have been installed properly.
2. Turn the wick adjuster knob clockwise until the wick has been raised to its maximum height.
3. Push the ignition button to bring the glowing igniter into contact with the wick. This will cause ignition to occur.
4. As soon as you see that the wick has been lit, release the ignition button. This will automatically lower the burn chamber back down over the wick.
5. Rotate the burner knob from side to side a few times to make sure that the burner is positioned properly on the wick adjuster.
6. Then begin following the steps outlined in “Adjusting the wick”.

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How do you light the heater with a match?

1. Turn the wick adjuster knob clockwise until the wick has been raised to its maximum height.
2. Lift the burn chamber by using the burner knob.
3. Touch a lighted match to the exposed top edge of the wick.
4. Once you see that the wick has been lit, lower the burn chamber back down over the wick.
5. Rotate the burner knob from side to side a few times to make sure that the burner is positioned properly on the wick adjuster.
6. Then begin following the steps outlined in “Adjusting the wick”.

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What should you do if you encounter a problem with the ignition mechanism, or if you have dead batteries?

It is possible to light the heater with a match.

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What is the procedure for adjusting the wick?

After lighting the heater, check the heater flame within the first 5-7 minutes of operation. After 5-7 minutes of operation, you should use the wick adjuster knob to obtain the proper flame height. If the flame is too yellow, turn the wick adjuster knob down slightly until you get the blue flame. If there is no flame, or a very low flame, turn the wick adjuster knob up slightly until you get the blue flame. Very fine adjustments to the flame can be made by grabbing the burner knob and moving the burner from side to side until the blue flame is evenly distributed. The flame may need to be adjusted during the time the heater is being operated. Therefore, it is necessary to continue to monitor the flame and to make adjustments using the wick adjuster knob to keep the proper flame height. It is recommended that the heater be checked every 30 minutes in order to keep the proper adjustment because periodic adjustment is required.

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How do you extinguish the heater?

To extinguish the heater, push the extinguish button. This should lower the wick to its lowest level. If the wick is not completely lowered, continue to push the extinguish button and turn the wick adjuster knob in a counterclockwise direction (towards “OFF”) as far as it will go. After 2 or 3 minutes, lift up the burner assembly using the burner knob and confirm that the heater has extinguished.

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What daily checks and maintenance procedures should be done?

• Inspect the cleanliness of the heater: Keep the heater clean at all times. Keep the reflective panel free from dust, dirt, oil, grease, etc.
• Inspect the cartridge tank: Lift out the cartridge tank and inspect for dents, cracks, leaks, etc. If damage is present, replace the tank at once. Check the drip tray to see if kerosene is present. This could indicate a leak. Do not use the heater if kerosene is present in the drip tray. Check for rust or foreign materials in the tank or fuel reservoir.
• Inspect wick adjuster and wick guide cylinder: Check daily to look for carbon accumulation. If carbon is present, lower the wick and remove the carbon using a flat edge screwdriver. Be careful not to allow any carbon deposits to drop into the heater.
• Inspect the igniter: If the automatic ignition system does not work, check the filament on the igniter to see if it is broken or misshapen. A small distortion can be fixed with a match stick. If the filament is stretched or broken, replace the igniter with a new one. NOTE: Remove the batteries before replacing the igniter.
• Inspect the batteries: If the igniter filament does not get hot enough to ignite the wick and the igniter filament appears to be normal, replace the batteries. For best results use non-alkaline batteries only.
• Inspect the wick: Inspect the wick before each use to see if carbon has accumulated on the wick. If it has, perform the Carbon Removal procedure. Check the height of the wick.

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How is wick maintenance performed?

Wick maintenance is required within the first seven (7) days of your first use of the heater and every 2 tankfuls of fuel and/or every week during the heating season. If the wick feels hard and brittle, this indicates that wick maintenance is necessary in order to keep your heater performing accordingly.

• Performing Wick Dry Burn / Removing Carbon from the Wick:
  1. With your fuel tank nearly empty, burn your heater (without refilling) until the flame starts to burn out then raise the wick to its highest possible setting and leave it there until it burns out completely.
  2. Wait 60 minutes, then re-light the wick (with a match if necessary) and allow it to burn out again.
  3. Once the heater is cool to the touch, remove the cabinet and brush the top of the wick with an old toothbrush or other stiff bristle brush to remove any remaining ash. A canister-type vacuum cleaner may be a useful tool in removing this ash.
  4. The first step should remove most carbon and your wick should feel softer to the touch. If any part still feels hard, you can use small pliers to pinch these hard spots and break up the carbon into pieces.
  5. After doing this, replace the cabinet, add a small amount of fuel, wait at least one hour and then repeat step 1. Carry out Carbon Removal / Dry Burning within (7) seven days after your first use of your new heater to reduce carbon build-up on the wick’s burning surface, after every two tankfuls of fuel and/or every week during the heating season. Afterwards, dry burn your heater anytime the wick appears to be hard.
  6. Dry burn your wick and remove all fuel from your heater at the end of the heating season.

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When is wick maintenance necessary?

• If the wick is hard to light.
• If the wick is hard to raise or difficult to adjust by turning the wick adjustment knob.
• If the wick fails to drop completely when you press the shut-off knob.
• If the top of the wick is stiff and hard.

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Q: When should the wick be replaced?

Wick replacement should be performed on a completely cool heater after the cartridge tank has been removed and the remainder of the kerosene in the heater has been burned off.

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Q: What replacement wicks should be used?

Use only genuine replacement wick. Replacement wick number : Glowick 200-B, Kero-World 20401-U, Dura Heat DH-200, Pick-A-Wick-PW27.

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Q: How do you remove the wick?

Remove the screw on the wind cover. Unscrew 4 wing nuts. Remove the wick adjuster assembly. Remove the wick from the holder by folding it toward the center loosening it from the sharp metal teeth on the inner surface of the holder, and slide it out.

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Q: What are the first steps to replace the wick?

Open the tank cover and remove the cartridge tank. Remove the batteries to prevent possible burns. Open the front grille and remove the chimney. Remove the wick adjusting knob by pulling straight out. Unscrew 5 screws, two from the back and one from the right side and two from the left side of the cabinet. Remove the cabinet by pulling it straight up.

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Q: What should you do with the new wick before installing?

Replacement wick has a black line. Fold the new wick and slide it into the holder.

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Q: How should the wick and holder be placed back into the burner tank?

Replace the wick and holder in the burner tank. Rotate 90 degrees left and right as well as up and down until the wick slides freely. Check to see that gasket is still in place on the burner tank.

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Q: What should you do with the wick adjusting knob after placing the wick and holder?

It is recommended to reinstall the wick adjusting knob for easier assembling.

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Q: How do you insert the pinion?

Insert the pinion at the other end of the wick control shaft into top portion of the rack of the wick holder. This step can be easily carried out if the wick holder is raised.

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Q: How do you position the wick adjuster assembly?

Slide the wick adjuster assembly down the draft tube. Position the adjuster shaft to the front of the heater.

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Q: How should you tighten the wing nuts?

Snug 4 wing nuts on the mounting stud, but do not tighten. Raise the wick to the full “up” position, and evenly tighten wing nuts in several steps.

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Q: What should the wick height be?

Check height of wick. It should be 5/16 above collar.

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Q: What clearance is required between the wick holder and draft tube?

Check for correct clearance between wick holder and draft tube. It should be the same all around.

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Q: How can you check the function of safety shut-off mechanism?

Check the function of safety shut-off mechanism by pushing the extinguish button to upset the pendulum.

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Q: How should you make sure the wick is firmly gripped by the holder?

The black line on the outside of the wick should match the top edge of the holder. Then press it against the teeth inside the holder to obtain a firm grip.

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Q: What are the final steps to replacing the wick?

Install the batteries in the battery case, and fill the Cartridge tank with clean, pure kerosene. Set the tank into the heater and wait at least 60 minutes for the new wick to fully saturate with kerosene. Reinstall the wind cover. Remove the wick adjusting knob once again, if it was reinstalled before. Reinstall the cabinet. Tighten 5 screws on the cabinet. Reinstall the chimney and the cartridge tank. Reinstall the wick adjusting knob. Close the front grille.

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Q: What should you check if the automatic ignition system fails?

If the automatic ignition system fails to operate properly, perform the following checks:

• BATTERIES – 2 “D” cell batteries are located at the rear of the heater. Check for proper installation. And / or Replace with new batteries.
• IGNITE R PLUG – If the automatic ignition system still doesn’t work after replacing the batteries, check the igniter plug. If the glow coil filament is broken, bent, or doesn’t glow when engaged via the ignition lever, it must be replaced. CAUTION: Be sure Igniter plug is 2.5V DC, 1A only.

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Q: How do you replace the igniter plug?

To replace the igniter plug: Remove the batteries. Open the protective grille and remove and the burner assembly. Push the ignition button to raise the igniter plug. Push the igniter plug in and turn in a counterclockwise direction to remove. Install a new igniter plug (2.5V DC, 1 A only) by pushing it in and turning it in a clockwise direction. Replace the burner assembly, close the protective grill, and reinstall the batteries.

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Q: What happens when you turn the wick adjuster knob clockwise?

Turning the wick adjuster knob in a clockwise direction lifts the wick to the top of the wick holder assembly. As the wick is dialed up, the torsion spring located on the wick control shaft is compressed. Raising the wick to the full up position allows the wick to come into contact with the igniter when the ignition knob is depressed.

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Q: What happens when you press the extinguish button?

Pressing the extinguish button causes the torsion spring to rapidly lower the wick. You can slow the speed at which the wick is lowered by holding the wick adjuster knob when pressing the manual extinguish button. By slowly releasing the wick adjuster knob, you can slow the speed at which the wick is lowered and reduce the chance of encountering a kerosene odor when extinguishing the heater.

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Q: What is the purpose of the automatic safety shut-off device?

The purpose of this device is to quickly and efficiently shut off the heater should the heater be jarred or tipped over while in operation. This is the main safety system that is built into the heater, and it functions to prevent the flame from spreading if the heater is knocked over.

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Q: How does the automatic safety shut-off device work?

The automatic safety shut-off device is built into the mechanism that raises and lowers the wick. It has been designed so that if the pendulum is jarred by a shock of some sort, It retracts a latch from the wick control shaft ratchet, and a torsion spring reacts to drop the wick to its fully lowered position. This rapid lowering of the wick extinguishes the flame. Do not attempt to adjust the torsion spring.

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Q: What is important for the automatic safety shut-off device to function properly?

For the automatic safety shut-off device to function properly, the wick must be free of carbon and tar deposits. Regularly performing the “Carbon Removal / Dry burning” procedure described in the “Wick Maintenance” and “Carbon Removal / Dry Burning” sections is very important to the proper functioning of this important safety device.

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Q: How often should you check the automatic safety shut-off device?

Please check the automatic safety shut-off device once a week during the heating season to insure that it is functioning properly.

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Q: When should you test the automatic safety shut-off device?

Every time the wick is removed or replaced, the automatic safety shut-off device must be tested to insure that it is functioning properly.

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Q: How do you replace the glass cylinder?

Remove speed nuts holding cross pins with a pair of pliers or pry off with a screwdriver. Then pull out cross pins. Replace glass cylinder. In reassembling, make sure that inner and outer cylinders are set in their proper places.

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Q: What are the steps for long-term storage of the heater?

Carefully following the instructions for storage given below will ensure that your heater will operate efficiently and safely next season:

• Using a small amount of kerosene, swirl and rinse the inside of the tank. NEVER mix water with the kerosene as it will cause rust inside the tank. Pour the kerosene out making sure that you remove it all.
• With the fuel tank empty, ignite the heater. With the wick at its maximum height, keep the wick burning until it burns out completely (about 1 hour). It is best to do this outside or in an extremely well ventilated area.
• Remove the batteries and the burner assembly. Then, remove the wick adjuster from the fuel reservoir. Dry the Inside of the fuel reservoir completely. If carbon has accumulated on the wick adjuster, remove it. Remove any carbon or soot that is present on the burner assembly.
• Remove the batteries from the battery case before storing the heater to prevent leakage and corrosion. Remove the 5 cabinet screws and lift off they the cabinet and grille assembly. Remove the burner. Remove the wick adjuster from the fuel reservoir. Thoroughly dry the Inside of the fuel tank. Using a screwdriver and/or a brush, remove any carbon, tar or soot that might have accumulated on the wick adjuster, wick guide or burner.
• After a thorough cleaning, reassemble the heater. It is important when reassembling the wick adjuster to be sure to maintain an equal gap between the wick adjuster and the wick guide cylinder all around. See “Wick Replacement” on page11 for reference.
• Store the heater with the wick in the fully lowered position and the automatic safety shut-off device deactivated.
• Store the heater in the original box with the original packing material and boca also keep the OWNER’S MANUAL with the heater. Store in an area that is well ventilated.

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Q: How do you test the automatic safety shut-off device?

WITH THE HEATER TURNED OFF, raise the wick using the wick adjuster knob to the fully raised position. Grabbing the protective grille, give the heater a firm shake. If the automatic safety shut-off device is working properly, you will hear a loud noise as the ratchet is disengaged and the torsion spring drops the wick into the body of the heater. To verify that the wick has been completely lowered, turn the wick adjuster knob in a counterclockwise direction. If the automatic safety shut-off device is functioning properly, the wick will have been completely lowered. If you are able to lower the wick further using the wick adjuster knob, this means that it is time to perform the “Carbon Removal Dry Burning” procedure described on page 9 again.

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Q: Where should you use the kerosene heater?

• Only use a kerosene heater on a level surface.
• Do not place a kerosene heater in a traffic areas such as an entrance or exit. Do not use a kerosene heater in a windy area.
• Do not place a kerosene heater under a mantelpiece or a shelf.
• Do not use a kerosene heater in a room where the temperature is more than 86 F (30 ).
• Do not use a kerosene heater near curtains or near any other flammable objects.
• Do not use a kerosene heater in a moving vehicle or in any other unstable environment.
• Never leave the heater unattended while burning.

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Q: How should you use your kerosene heater?

• Do not try to operate your kerosene heater until you have completely read this owner’s manual.
• After igniting the wick according to the instructions in this owner’s manual, confirm that the wick is burning in a normal manner. Having the wick raised too high, or lifting the burner can cause abnormal burning. This can be dangerous. The flame may need to be adjusted during the time the heater is being operated (see “Adjusting the Wick”, section 7,page 7). Failure to keep the wick adjusted properly will result in smoke, odor, improper combustion, carbon build-up, and a shorter wick life.
• Use heater only in well ventilated areas. If there is a shortage of oxygen in the room that it is being used, it can cause improper combustion and can generate carbon monoxide.
• Never use heater in areas where flammable vapors or gases may be present.
• Never use the heater as a source for drying objects.
• Never attempt to carry the heater while it is operating.
• Never use the heater to heat or boil water or use as a cooking appliance.
• Never touch any part of the top plate or front grille while the heater is operating. These surfaces are hot.
• Never leave the heater unattended while burning. Always make sure to turn the heater off and Inspect to insure that it is completely extinguished prior to going to bed.

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Q: What should you do if the heater is burning abnormally?

If the heater is burning abnormally, and you cannot put out the flame by using the extinguish button,use a fire extinguisher to smother the heater.

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Q: What type of fuel should be used?

Never use any fuel other than water-clear 1-K kerosene or red dyed 1-K kerosene.

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Q: What should you avoid with the glass cylinder?

Never expose the glass cylinder to water.

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Q: How do you check and maintain your kerosene heater?

• Carefully follow the procedure outlined in the “Daily Check and Maintenance Procedure” in this owner’s manual page 8.
• If there is any problem with this heater, have it fixed before operating. Using the heater when a problem exists (even a minor one) can be dangerous.
• Carefully follow the procedure outlined in the “Wick Maintenance” section (section 9, page 9) and the “Carbon Removal / Dry Burning” section (section10, page9) in order to ensure that the wick is in proper condition.

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Q: What are possible reasons why the heater will not light?

• Fuel tank is empty.
• Water present in kerosene.
• Igniter plug fails to glow.
• Igniter plug makes contact with top of wick.

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Q: What are possible reasons why the heater produces smoke or odor?

• Flame is too high.
• Heater is in an air draft.
• Burner is not level.
• Carbon or tar built up on wick.
• Contaminated kerosene.

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Q: What are possible reasons why the flame flickers or dies?

• Water present in kerosene.
• Carbon or tar built up on wick.

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Q: What are possible reasons why the wick is burning down excessively?

• Dangerous, volatile fuel mixed with kerosene (gasoline, benzene, alcohol, white gas, paint thinner, camp, stove fuel, oil compound).

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Q: What are possible reasons why the wick adjuster sticks?

• Water present in kerosene.
• Carbon or tar built up.

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Q: What should you do if the heater is enveloped in flames?

Call Fire Department. Exit quickly and warn others. DO NOT: Move heater, try to smother fire, or put water on fire.

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Q: What is the maximum wick height?

Max. Wick Height 5/16 (8mm)

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Q: What are the replacement wick numbers?

Replacement Wick Number: Pick-A-Wick-PW27, Kero-World 20401-U, Dura Heat DH-200, Glowick 200-B

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Q: What type of fuel should be used?

Use only water-clear 1-K kerosene or red dyed 1-K kerosene.

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Q: What should you do if water is present in the kerosene?

Drain tank. Remove wick assembly & replace wick. Reinstall wick assembly. Fill tank with water-clear 1-K kerosene or red dyed 1-K kerosene.

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Q: What should you do if the igniter plug fails to glow?

Replace batteries if necessary. Be sure batteries are installed properly. Replace igniter plug. Check for broken or disconnected wire.

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Q: What should you do if the igniter plug makes contact with the top of the wick?

Lower wick using wick adjuster knob until igniter plug does not make contact with the top of the wick.

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Q: What should you do if the flame is too high?

Using wick adjuster knob, lower wick to desired 1/2" flame.

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Q: What should you do if the heater is in an air draft?

Move heater out of air draft.

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Q: What should you do if the burner is not level?

Using burner knob, rotate burner from side to side until it seats properly over wick.

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Q: What should you do if carbon or tar has built up on the wick?

Perform “Carbon Removal / Dry Burning” procedure. Replace wick if necessary.

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Q: What should you do if the kerosene is contaminated?

Drain tank. Remove wick assembly & replace wick. Reinstall wick assembly. Fill tank with water-clear 1-K kerosene or red dyed 1-K kerosene.

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Q: What should you do if a dangerous fuel was mixed with kerosene?

Drain and clean tank. Remove and replace wick. Fill tank with water-clear 1-K kerosene or red dyed 1-K kerosene.

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Q: What should you do if the wick adjuster sticks?

Perform “Carbon Removal / Dry Burning” procedure. Replace wick if necessary.

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Q: What are the specifications for the heater?

Model No.	RMC-55R7/RMC-55R7B
Type of Heater	Radiant Reflection
Heat Output	Max. 10,000 BTU/hr
Fuel Tank	Cartridge
Tank Capacity	1.0 U.S. Gallon
Continuous Combustion Time	Approx.11-14 hr.
Max. Fuel Combustion	0.07 U.S. gallons/hr
Ignition Method	Battery-D Cell 2
Weight(empty)	Approx. 25 Lbs.
Dimensions Height	19.3 inches
Dimensions Width	22.3 inches
Dimensions Depth	11.9 inches
Max. Wick Height	5/16 (8mm)
Replacement Wick Number	Pick-A-Wick-PW27, Kero-World 20401-U, Dura Heat DH-200 Glowick 200-B
U.L. Listed	Yes