DEWALT DXFP532042 (01) PDF DOCUMENT

The instruction manual for the DEWALT DXFP532042 uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage:

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

(Used without word): Indicates a safety related message.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

When using the DEWALT DXFP532042, you must adhere to the following warnings:

Read and follow the manufacturer’s instruction for each component of the system.

Do not remove product labels which include important warnings and information for all authorized users.

Always have a Rescue Plan ready and at hand when using this equipment.

DO NOT ALTER THE EQUIPMENT IN ANY WAY.

It is important to inspect the equipment according to the manufacturer’s instructions before each use. Inspection of equipment should be done at least annually by a Competent person and the results recorded in the inspection log.

Every individual requires formal training in the use of fall protection equipment and system.

It is the user’s responsibility to undergo proper training on the proper inspection, use and maintenance of this equipment. It is also the employer’s responsibility to ensure that all users are trained in proper use, inspection and maintenance of Fall Protection Equipment.

This product is part of a personal fall arrest or restraint system. The user must understand these instructions before using this equipment.

The victim of a fall may experience adverse effects due to prolonged suspension in a Full Body Harness (FBH). If there is any doubt about the user’s ability to use this product, the user must consult a physician. Pregnant women and minors are not considered fit for the use of this equipment.

The general requirements are:

All warnings and instructions shall be provided to Authorized persons/users.

All Authorized persons/users must refer to the regulations governing occupational safety, as well as applicable ANSI standards.

Refer to product labels for information on specific OSHA regulations, and ANSI standards met by the product.

Proper precautions should always be taken to remove any obstructions, debris, material, or other recognized hazards from the work area that could cause injuries or interfere with the operation of the system.

All equipment must be inspected before each use according to the manufacturer’s instructions and should be inspected by a Competent person on at least an annual basis.

To minimize the potential for accidental disengagement, a Competent person must ensure system compatibility.

Equipment must not be altered in any way. Repairs must be performed only by the manufacturer, or persons or entities authorized in writing by the manufacturer.

Any product exhibiting deformities, unusual wear, or deterioration must be immediately removed from service for inspection by a Qualified person.

Any equipment subject to a fall must be removed from service.

Keep children and bystanders away while working. Distractions can cause hazardous conditions.

The authorized person/user shall have a rescue plan and the means at hand to implement it when using this equipment.

All synthetic material must be protected from slag, hot sparks, open flames, or other heat sources. The use of heat resistant materials is recommended in these applications.

Environmental hazards should be considered when selecting fall protection equipment. Equipment must not be exposed to chemicals which may produce a harmful effect. Polyester should be used in certain chemical or acidic environments.

Do not allow equipment to come in contact with anything that will damage it including, but not limited to, sharp, abrasive, rough or high-temperature surfaces, welding, heat sources, electrical hazards, or moving machinery.

Always check for obstructions below the work area to make sure the potential fall path is clear.

Allow adequate fall clearance below the work surface.

Never remove product labels, which include important warnings and information for the authorized person/user.

Component Compatibility:

Component compatibility is ensured by strictly following the instructions for each type of equipment used. If you use combinations of components or sub-systems from other manufacturers, only a “qualified” or “competent” person (as defined in OSHA) can ensure compatibility. Substitutions with non-approved components may severely affect equipment compatibility, making the system unsafe.

Compatibility of Connectors:

To ensure connector compatibility, safeguard that the sizes and shapes of the connectors and connecting elements do not allow their gate mechanisms to open inadvertently. All hooks, carabiners, D-rings, and other connectors must be capable of supporting a minimum force of 5000 lbs (23 kN) and must be compatible with all system components like anchorages. Never use non-compatible equipment, as it may cause unintentional disengagement. All connectors must be compatible in shape and size. Only self-locking snap hooks and carabiners may be used.

How to Avoid Inappropriate Connections:

While using DEWALT snap hooks and carabiners, they should NOT be connected as follows:

To a single D-ring with another connector.

In a way that could result in a load on its gate.

In a false engagement. Visually confirm full engagement to the anchor point.

To each other (connector to connector).

Directly to the webbing or rope lanyard, unless specifically allowed by the manufacturer.

To any object that prevents the gate from closing or locking. This can cause “roll out,” where the gate opens and disengages from the anchor.

Large throat opening snap hooks (scaffold/rebar hooks) should not be connected to standard size D-rings.

Important Restrictions While Making Connections:

Do not connect a snap hook into a loop or thimble of a wire rope.

Do not make connections where the locking mechanism can contact a structural member, which could potentially unlock it.

To connect to soft loops on a harness, use only a carabiner that can fully close and lock. Snap hooks are not allowed for such connections unless specified by the manufacturer.

The anchorage strength requirement depends on the application type:

Fall Arrest: Anchorages for Personal Fall Arrest Systems (PFAS) must be independent of any anchorage used to support platforms. They must withstand a minimum load of 5000 lbs. (23 kN) per user, or be designed and installed as part of a complete PFAS with a safety factor of at least two, under the supervision of a qualified person.

Work Positioning: The structure must sustain a static load of at least 3000 lbs. (13.3 kN) or two times the potential impact load, whichever is greater. If more than one system is attached, multiply the strength by the number of systems.

Restraint: Anchorages for restraint systems must sustain a minimum static load of 1000 lbs. (4.5 kN). If more than one system is attached, multiply this value by the number of systems.

Rescue: The anchorage must sustain a static load of at least 3000 lbs. (13.3 kN). If more than one system is attached, multiply this value by the number of systems.

To ensure sufficient clearance below the user to prevent striking the ground or an obstruction, you must calculate the Total Fall Clearance. The calculation, from the Anchorage Connection, is as follows:

Total Fall Clearance = (A) Free Fall Distance (lanyard length) + (B) Energy Absorber Deceleration Distance + (C) Worker height (including height to D-ring and harness stretch) + (D) Safety Factor.

Care must be taken to ensure the total fall distance is clear of obstructions.

Example Calculations:

6 FEET FREE FALL: (A) Free Fall Distance + (B) Energy Absorber Deceleration Distance + (C) Worker height + (D) Safety Factor = 18.5 ft. (5.6 m)

12 FEET FREE FALL: (A) Free Fall Distance + (B) Energy Absorber Deceleration Distance + (C) Worker height + (D) Safety Factor = 19.5 ft. (5.9 m)

Always consider potential swing falls, which occur when the anchor point is not directly overhead. Swing falls substantially increase the required fall clearance.

The DEWALT DXFP532042 harness can be used as a component in the following systems:

Personal Fall Arrest: Used with a connecting sub-system (e.g., energy absorbing lanyard) to arrest a fall. Connect only to the dorsal D-ring for fall arrest.

Work Positioning: Used with a positioning lanyard to support the user at a work position. Connect the work positioning sub-system to the hip/lateral D-rings. A separate personal fall arrest system must always be used as a backup.

Restraint: Used with a restraint lanyard or line to prevent the user from reaching a fall hazard.

Controlled Descent: The harness is connected to a descender or an evacuation system. This application uses the sternal or frontal D-rings.

Rescue: The harness is part of a rescue system. D-rings on the shoulders may be used for entry and egress into confined spaces.

Ladder Climbing: The harness is used with a climbing system (e.g., vertical cable or rail and a climbing sleeve) to prevent falls when climbing. This application uses a frontal D-ring at the sternal location.

The capacity of the DEWALT full body harness is up to 310 lbs (140 kg) combined weight (user, clothes, tools, etc.).

The DEWALT DXFP532042 harness should be inspected prior to each use as per the following guidelines:

STEP 1: Locate the impact indicators. This is a section of webbing folded back and held with a specific stitch pattern. If the stitch is opened, releasing the warning sign, the harness has been subjected to a fall and must be immediately removed from service.

STEP 2: Check the stitches on the harness. They should be intact, with no cuts, severe abrasion, or visual damage.

STEP 3: Check the webbing by holding it with your hands 6 to 8 inches apart and bending it into an inverted U. This helps detect damaged fibers or cuts. Repeat this for the entire length of the webbing, checking both sides of each strap for frayed edges, broken fibers, cuts, burns, pulled stitches, and chemical damage.

STEP 4: Check the D-rings for sharp edges, distortion, cracks, breaks, and rough edges. Ensure the D-ring pivots freely and check for broken stitching on its attachments.

STEP 5: Inspect the pads for any cracks, excessive wear, and other signs of damage.

STEP 6: Check the buckle attachments for abrasion, rust, or cracks. Check all connections to the webbing for unusual wear, frayed or cut fibers, or broken stitching.

STEP 7: Check the tongue buckles and grommets. Buckle tongues should not be distorted, should overlap the buckle frames, and move freely. The roller should turn freely. Grommets should not be loose, distorted, or broken. There should not be any additional punched holes in the webbing.

STEP 8: Inspect friction buckles for distortion. The center and outer bars of the buckle should be straight. Inspect the corners and attachment points at the center bar.

STEP 9: If your harness has a quick-connect buckle at the chest, inspect it for distortion, cracks, and breaks. The buckles should engage properly and function smoothly.

Follow these steps to properly don and fit the DEWALT DXFP532042:

STEP 1: Lift and hold the harness by the back D-Ring. Ensure the straps are not twisted.

STEP 2: Put the harness on one arm at a time, like a jacket. Make sure the dorsal D-ring is on your back and all straps hang freely. Both shoulder straps should sit flat on your shoulders, with the chest strap in front of you.

STEP 3: Reach between your legs, grasp one of the leg straps, and make the connection in front of your harness. Depending on the buckle type (pass-through, tongue buckle, or quick-connect), make a secure connection. The connection should be snug, allowing enough space to slide at least three fingers under each leg strap. Tuck excess webbing into the strap keeper.

STEP 4: If your harness has a waist belt, adjust and buckle it to a comfortable, firm fit.

STEP 5: Buckle and adjust the chest strap. It should sit approximately 6 inches (15 cm) below the top of your shoulders. Once positioned properly and snug, tuck any excess webbing into the strap keeper.

STEP 6: Adjust the shoulder straps by pulling on the torso adjustment buckles located on each side. Adjust them equally to center the chest strap.

STEP 7: Perform final checks to ensure a proper fit. An incorrectly fit harness can cause serious injury in a fall. Double-check all connections to ensure they are secure.

Follow these steps for the crossover-style harness:

STEP 1: Lift up and hold the harness by the back D-Ring. Check to ensure the straps are not twisted.

STEP 2: Open the quick connect buckle.

STEP 3: Grab the shoulder straps and put the harness on over one arm. Ensure the dorsal D-ring is on your back. Slide your head into the harness between the shoulder pads, like putting on a t-shirt. Ensure both shoulder straps are sitting flat on top of your shoulders. Adjust the shoulder straps for a comfortable, firm fit.

STEP 4: Reach between your legs and grasp one of the leg straps. Pull it up and make the connection in front of your harness using the appropriate buckle type. Make the connection snug, allowing enough space to slide at least three fingers under the leg strap. Tuck the excess end of the strap under the strap keeper.

STEP 5: Perform final adjustments to ensure a proper fit. The straps should be snug but still allow you to easily fit several fingers behind them. The sub-pelvic strap should sit directly under your buttocks without tangles. Double-check all connections to ensure they are secure.

It is extremely important that the harness fits snugly and is properly adjusted. After donning the DEWALT DXFP532042, make the following checks:

Check the chest strap: It should be in the middle of your chest, in front of the sternum, and about 6 inches below the shoulders. If it’s too high, it could cause strangulation in a fall. If it’s too low or not connected, you could risk slipping out.

Check the leg straps: They should be snug but not so tight that they obstruct blood circulation. You should be able to fit several fingers behind the strap. Leg straps are critical for holding the wearer within the harness during a fall.

Check the sub-pelvic strap: This strap provides support and a ‘seat’ for the buttocks. In a fall, the wearer should be able to lift their legs to transfer weight to this strap. It should sit directly under your buttocks without tangles.

Each attachment point on the DEWALT DXFP532042 has a specific purpose:

Dorsal Attachment (Back D-Ring): Always use this as the primary fall arrest attachment. It can also be used for travel restraint or rescue.

Sternal Attachment (Chest D-Ring): Can be used as an alternative fall arrest attachment where the dorsal attachment is inappropriate and there is no chance of falling other than feet first. It can also be used for ladder climbing, rope access, and work positioning.

Frontal Attachment: Where there is no chance to fall in a direction other than feet first, it may be used as a connection for ladder climbing, guided type fall arresters, and work positioning.

Shoulder Attachments: Always use as a pair. They are for rescue and entry/retrieval. Never use shoulder attachments for fall arrest.

Hip Attachments: Shall be used solely for work positioning and always as a pair. They are NOT meant for fall arrest.

Maintenance: A full body harness can be cleaned with water and a mild soap solution. If a harness is excessively dirty or has a build-up of material like paint, it may not function properly and should be removed from service. Never use bleach or bleach solutions to clean the harness. Always air dry the harness by hanging it; do not force dry with heat. Wipe hardware with a clean, dry cloth.

Service: Additional maintenance and servicing procedures must be completed by an authorized service center only. Do not attempt to disassemble or make repairs to the equipment yourself.

Storage: Store the harness in a cool, dry, and clean environment away from direct sunlight. Avoid areas where chemical vapors may be present. Thoroughly inspect the harness after extended storage.

FEATURE	DXFP532012	DXFP532011	DXFP532032	DXFP532031	DXFP532042	DXFP532041	DXFP532052	DXFP532051	DXFP532062	DXFP532061	DXFP532132	DXFP532131	DXFP532152	DXFP532021	DXFP532023
1. Rear D Ring Fall Arrest	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
2. Front D Ring Fall Arrest					✔	✔	✔	✔					✔	✔	✔
3. Shoulder D Rings									✔	✔
4. Tongue Buckle Leg Buckles Connection		✔		✔		✔	✔			✔		✔		✔	✔
5. Quick Connect Buckle Leg Connections	✔		✔		✔			✔	✔		✔		✔
6. Pass-Through Buckle Chest Connection
7. Quick Connect Buckle Chest Connection	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
8. Adjustable Chest Strap	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
9. Adjustable Leg Straps	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
10. Adjustable Shoulder Straps	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
11. Sliding Chest Strap	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
12. Rear Sit Strap														✔	✔
13. Side D Rings w/o padded waist belt			✔	✔			✔	✔							✔
14. Padded Waist Belt with Side D Rings											✔	✔	✔
15. Plastic Webbing Holders	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
16. Plastic Web End Stops	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
17. Fall Arrest Indicator Tags	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
18. Lanyard Keepers	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
19. Contrasting Stitching	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
20. Label / Instruction Pouch	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
21. Light-weight, Polyester webbing, Oil Repellent	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
22. Steel hardware	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
23. Suspension Trauma Strap	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔
24. Shoulder Padding	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔	✔

MODEL NUMBER	PRODUCT DESCRIPTION	CONSTRUCTION OF WEBBING	HARDWARE	MINIMUM BREAKING STRENGTH	CONFORMITY
DXFP532042	DEWALT D3000 Vest Style, 5-Point, back and front D-rings, QC Chest, QC legs	Polyester	STEEL	5000	ANSI Z359.11-2021

Additionally, the harness is recognized for use only within the capacity range of 130-310 lbs.