CRAFTMADE TOR52 (01) PDF DOCUMENT

WARNING: To reduce the risk of electrical shock, turn off the electricity to the fan at the main fuse box or circuit panel before you begin the fan installation or before servicing the fan or installing accessories.

1. READ ALL INSTRUCTIONS AND SAFETY INFORMATION CAREFULLY BEFORE INSTALLING YOUR FAN AND SAVE THESE INSTRUCTIONS.

CAUTION: To avoid personal injury, the use of gloves may be necessary while handling fan parts with sharp edges.

2. Make sure all electrical connections comply with Local Codes or Ordinances, the National Electrical Code, and ANSI/NFPA 70-1999. If you are unfamiliar with electrical wiring or if the house/building wires are different colors than those referred to in the instructions, please use a qualified electrician.

3. Make sure you have a location selected for your fan that allows clear space for the blades to rotate, and at least seven (7) feet (2.13 meters) of clearance between the floor and the fan blade tips. The fan should be mounted so that the tips of the blades are at least thirty (30) inches (76 centimeters) from walls or other upright structures.

4. The outlet box and ceiling support joist used must be securely mounted, and capable of supporting at least 35 pounds (16 kilograms). The outlet box must be supported directly by the building structure. Use only CUL in Canada or UL in USA listed outlet boxes marked “FOR FAN SUPPORT.”

WARNING: To reduce the risk of fire, electrical shock, or personal injury, mount to the outlet box marked “Acceptable for Fan Support of 15.9 kg (35 lb) or less,” and use the mounting screws provided with the outlet box. Most outlet boxes commonly used for the support of lighting fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt.

WARNING: To reduce the risk of fire, electrical shock, or personal injury, wire connectors provided with this fan are designed to accept only one 12 gauge house wire and two lead wires from the fan. If your house wire is larger than 12 gauge or there is more than one house wire to connect to the corresponding fan lead wires, consult an electrician for the proper size wire connectors to use.

5. Electrical diagrams are for reference only.

6. After installation is complete, check that all connections are absolutely secure.

7. After making electrical connections, spliced conductors should be turned upward and pushed carefully up into the outlet box. The wires should be spread apart with the grounded conductor and the equipment-grounding conductor on opposite sides of the outlet box.

WARNING: To reduce the risk of fire or electrical shock, do not use this fan with any solid state speed control device or control fan speed with a full range dimmer switch. [Using a full range dimmer switch to control fan speed will cause a loud humming noise from fan.]

8. Do not operate the reverse switch until the fan has come to a complete stop. [Note: If using remote control with reverse capability, reverse fan blade direction only when on LOW speed.]

9. Do not insert anything between the fan blades while they are rotating.

WARNING: To reduce the risk of personal injury, do not bend the blade arms during assembly or after installation. Do not insert objects into the path of the blades.

WARNING: To avoid personal injury or damage to the fan and other items, be cautious when working around or cleaning the fan.

10. Do not use water or detergents when cleaning the fan or fan blades. A dry dust cloth or lightly dampened cloth will be suitable for most cleaning.

WARNING: To reduce the risk of personal injury, use only parts provided with this fan. The use of parts OTHER than those provided with this fan will void the warranty.

WARNING: This fan MUST be installed with the safety cable provided with the fan. Failure to use the safety cable provided may result in personal injury, damage to the fan or damage to other property.

CAUTION: Do NOT tamper with or attempt to repair LED component of fixture. The light source is designed for this specific application and should not be serviced by untrained personnel.

11. Light kit is dimmable to 10% with select dimmers.

Carefully open the packaging. Remove items from Styrofoam inserts. Remove motor housing and place on carpet or Styrofoam to avoid damage to finish. Do not discard fan carton or Styrofoam inserts should this fan need to be returned for repairs. Check against the parts inventory that all parts have been included.

IMPORTANT REMINDER: You must use the parts provided with this fan for proper installation and safety.

The CRAFTMADE TOR52 comes with the following parts:

a. canopy. 1 piece

b. hanging bracket. 1 piece

c. downrod and hanging ball. 1 piece

d. Allen wrench (in hardware pack). 1 piece

e. yoke cover. 1 piece

f. canopy cover (in hardware pack). 1 piece

g. faceplate. 3 pieces

h. wall control. 2 pieces

i. motor housing. 1 piece

j. remote control cover. 1 piece

k. wall plate. 1 piece

l. fitter plate. 1 piece

m. light kit fitter. 1 piece

n. light kit shade. 1 piece

o. blade. 4 pieces

p. hardware packs

To prevent personal injury and damage, ensure that the hanging location allows the blades a clearance of 7 feet (2.13m) from the floor and 30 inches (76cm) from any wall or obstruction. This fan is suitable for room sizes up to 400 square feet (37.2 square meters).

This fan can be mounted with a downrod on a regular (no-slope) or vaulted ceiling (not to exceed 25 degrees). Other installation, such as flushmount, is not available for this fan.

Installation requires these tools:

Phillips screwdriver, flathead screwdriver, adjustable pliers or wrench, stepladder, wire cutters, and rated electrical tape.

1. Turn off circuit breakers to the current fixture from the breaker panel and be sure the operating light switch is turned to the OFF position.

WARNING: Failure to disconnect the power supply prior to installation may result in serious injury.

2. Remove the existing fixture.

WARNING: When using an existing outlet box, be sure the outlet box is securely attached to the building structure and can support the full weight of the fan. Ensure the outlet box is clearly marked “Suitable for Fan Support.” If not, it must be replaced with an approved outlet box. Failure to do so can result in serious injury.

CAUTION: Be sure the outlet box is properly grounded and that a ground (GREEN or bare) wire is present.

3. Install the hanging bracket to the outlet box using original screws, spring washers, and flat washers provided with the new or original outlet box. If installing on a vaulted ceiling, face the opening of the hanging bracket towards the high point of the ceiling. Arrange electrical wiring around the back of the hanging bracket.

*Note: It is very important that you use the proper hardware when installing the hanging bracket as this will support the fan.

1. Remove the hanging ball from the downrod provided by loosening the set screw on the hanging ball. Lower the hanging ball, remove the stop pin, and then slide the hanging ball off of the downrod.

2. Using the Allen wrench provided, loosen the Allen bolts at the top of the motor housing. Remove the pin and clip from the motor housing yoke.

Tip: To prepare for threading electrical wires through the downrod, apply a small piece of electrical tape to the ends of the electrical wires–this will keep the wires together when threading them through the downrod.

3. Determine the length of the downrod you wish to use. Thread the safety cable and electrical wires through the threaded end of the downrod and pull extra wire slack from the upper end of the downrod.

4. Thread the downrod into the motor housing yoke until holes for the pin and clip in the downrod align with holes in the yoke–make sure wires do not get twisted. Re-insert the pin and clip that were previously removed and then securely re-tighten the Allen bolts.

5. Locate the canopy cover in the hardware pack. Slide the yoke cover, canopy cover, and canopy over the downrod. (Note: The canopy cover must be turned with the shiny side toward the motor housing.)

6. Thread the safety cable and wires through the hanging ball and then slide the hanging ball over the downrod. The top of the downrod has a set screw hole; use this hole when setting the set screw.

7. Insert the stop pin into the top of the downrod and raise the hanging ball. Be sure the stop pin aligns with the slots on the inside of the hanging ball. Tighten the set screw securely.

WARNING: Failure to tighten the set screw (on hanging ball) completely could result in the fan becoming loose and possibly falling.

With the hanging bracket secured to the outlet box and able to support the fan, you are now ready to hang your fan.

1. Grab the fan firmly with two hands. Slide the downrod through the opening in the hanging bracket and let the hanging ball rest on the hanging bracket. Turn the hanging ball slot until it lines up with the hanging bracket tab.

WARNING: Failure to align the slot in the hanging ball with the tab in the hanging bracket may result in serious injury or death.

Tip: Seek the help of another person to hold the stepladder in place and to help lift the fan up to you once you are set on the ladder.

2. Find a secure attachment point (a wood ceiling joist is highly recommended) and secure the safety cable. It will be necessary to use a heavy-duty wood screw, washer, and lock washer (not supplied) with the safety cable loop. If necessary, adjust the loop at the end of the safety cable. The loop should just fit over the threads on the wood screw. Test the safety cable by pulling on the loose end of the cable with pliers. If the safety cable slips, the loop must be adjusted tighter. Extra cable slack can be left in the ceiling area.

WARNING: Turn off circuit breakers to the current fixture from the breaker panel and be sure the switch is turned to the OFF position.

CAUTION: Be sure the outlet box is properly grounded and that a ground wire (GREEN or Bare) is present.

When the downrod is secured in place on the hanging bracket, wire the RECEIVER with the provided wire connectors as follows:

– Connect the WHITE supply wire and the WHITE wire from the fan to the WHITE wire (AC IN N) from the receiver.

– Connect the BLACK supply wire to the BLACK wire (AC IN L) from the receiver.

– Connect the BLUE wire from the fan (for light) to the BLUE wire from the receiver.

– Connect the BLACK wire from the fan (for motor) to the BLACK wire from the receiver.

– Connect the GREEN or BARE ground wire from the ceiling and the hanging bracket to the GREEN or BARE ground wire from the fan.

Tip: While you are wiring, keep in mind that wires must not obstruct the receiver from sliding into the hanging bracket. *Wrap each wire connector separately with electrical tape as an extra safety measure.

Gently insert the receiver (flat side up) into the hanging bracket and carefully push the wires and taped wire connectors into the outlet box. Let the antenna rest outside of the hanging bracket.

If you do not wish to use the wall control, please proceed to the Canopy Assembly section.

1. To install the wall control, remove the existing wall switch.

2. Wire one of the wall controls with the provided wire connectors:

– Connect the GREEN/BARE GROUND wire from the wall outlet box to the GREEN wire on the wall control.

– Connect the BLACK wire (AC IN from breaker box/TO POWER supply) to the BLACK wire (L) on the wall control.

– Connect the BLACK wire (OUT to fan) from the wall outlet box to the BLACK wire (L-1) on the wall control.

3. *Wrap each wire connector separately with electrical tape as an extra safety measure. Gently push wires and taped wire connectors into the outlet box.

4. Install one 12-volt battery (included) in the wall control. IMPORTANT: The wall control will not function unless the battery is installed.

5. Since this fan comes with an LED light kit, the dimmer switch (labeled DIM and ON) has been pre-set to the “ON” position (DIM). If you do not wish to have dimming capability, move the switch to the “OFF” position (ON).

6. Select a faceplate (almond or white) and press firmly onto the front of the wall control. Attach the wall control to the outlet box and secure with screws from the original wall switch. Attach the plate (included) to the wall control using the 2 screws provided with the wall control.

1. Locate the 2 screws on the underside of the hanging bracket. Remove the screw closest to the open end of the hanging bracket and partially loosen the other screw.

2. Lift the canopy to the hanging bracket. Place the rounded part of the slotted hole in the canopy over the loosened screw in the hanging bracket and push up.

3. Twist the canopy to lock. Re-insert the screw that was removed and then tighten both screws securely.

4. Slide the canopy cover up to the canopy, aligning the rounded part of the slotted holes in the canopy cover with the screw heads in the bottom of the canopy. Turn the canopy cover to the right (clockwise) until it stops.

WARNING: To reduce the risk of serious bodily injury, DO NOT use power tools to assemble the blades. If overtightened, blades may crack and break.

Time Saver: Washers for blade screws can be set on each blade screw prior to installing blades.

1. Locate the 12 blade attachment screws and washers in the hardware pack.

2. Slide a blade through one of the narrow, rectangular openings on the motor housing.

3. Align the holes in the blade with the holes in the blade arm (located on the INSIDE of the motor housing and can be seen from the UNDERSIDE of the motor housing).

4. Insert 3 blade attachment screws (along with washers) with fingers first and then tighten the screws securely with a Phillips screwdriver.

5. Repeat the procedure for each remaining blade.

NOTE: Tighten blade attachment screws twice a year.

1. Remove 1 screw from the motor plate on the underside of the motor housing and partially loosen the other 2 screws.

2. Align the slotted holes in the fitter plate with the loosened screws in the motor plate, allowing the molex connections from the motor housing to come through the hole in the middle of the fitter plate. Remove and discard the plastic that holds these 2 wires together.

3. Twist the fitter plate to lock. Re-insert the screw that was just removed and securely tighten all 3 screws with a Phillips screwdriver.

4. Remove 1 screw from the underside of the fitter plate and partially loosen the other 2 screws.

5. Connect the WHITE wire from the motor housing to the WHITE wire from the light kit fitter. Connect the BLACK (or BLUE) wire from the motor housing to the BLACK wire from the light kit fitter. Be sure the molex connections snap together securely.

6. Carefully arrange the wiring within the light kit fitter. Align the slotted holes in the light kit fitter with the loosened screws in the fitter plate. Twist the light kit fitter to lock.

7. Re-insert the screw that was previously removed and secure all 3 screws with a Phillips screwdriver.

8. Align the small posts on the inside of the metal housing at the top of the light kit shade with the elongated slots at the top of the light kit fitter and turn the light kit shade to the RIGHT (clockwise) until the light kit shade no longer turns.

9. Pull down GENTLY on the light kit shade to make sure it is secure.

If you have already installed the wall control but do not wish to use the handheld remote control, proceed to the Testing section.

1. Gently pull on the remote control cover to separate the top and bottom parts.

2. To use the wall control as a handheld remote, cut each wire on the wall control (that was not previously used). Use wire cutters to cut off each wire as close to the wall control as possible.

3. Install one 12-volt battery (included) in the wall control.

4. Since this fan comes with an LED light kit, the dimmer switch (labeled DIM and ON) has been pre-set to the “ON” position (DIM). If you do not wish to have dimming capability, please move the switch to the “OFF” position (ON).

5. Attach the black faceplate to the front of the wall control; press down firmly.

6. Align the holes in the wall control with the posts located on the inside of the TOP part of the remote control cover and press together firmly.

7. Place the wall control into the BOTTOM part of the remote control cover, aligning the posts in the top of the remote control cover with the post holes in the bottom. (NOTE: Make sure to align the narrower ends of the remote control cover before closing.)

8. Squeeze the top and bottom of the remote control cover together until you hear a click at each end, indicating that the remote control cover has closed completely.

IMPORTANT: Store the handheld remote control away from excess heat or humidity. To prevent damage, remove the battery if the handheld remote control will not be used for long periods.

WARNING: Choking Hazard – Small parts. Keep battery away from children.

CAUTION: The wall and/or handheld remote control can be programmed to multiple receivers or fans. If this is not desired, turn the wall switch off to any other programmable receiver or fan.

To sync the wall control:

1. Restore electrical power and then, if using the wall control, set the slider switch on the wall control to the ON position.

2. Within 60 seconds of turning on the wall control, press and hold the OFF button on the wall control for 5 seconds (or until the light blinks twice or fan blades begin to turn).

To sync the handheld remote control:

1. Turn the power off again for at least 5 seconds and then turn the power back on.

2. Within 60 seconds of restoring the power, press and hold the OFF button on the front of the handheld remote control for 5 seconds (or until the light blinks twice or fan blades begin to turn).

After syncing, test the light and fan functions to confirm the learning process is complete.

The remote control has the following functions:

ON/OFF slider switch – turns wall control ON or OFF (switch not functional on handheld remote)

HIGH button – turns fan to HIGH speed

MED button – turns fan to MEDIUM speed

LOW button – turns fan to LOW speed

OFF button – turns fan OFF

L1 button – turns light kit ON/OFF when pressed once; dims light kit when pressed and held down

L2 button – (not applicable for this fan)

REV button – used to REVERSE blade direction (fan must be set on low before reversing blade direction)

It is recommended that you test the fan before finalizing installation.

1. Restore power from the circuit box and light switch (if applicable).

2. Test the wall control (optional installation) by locating the ON/OFF slider switch on the wall control, then setting it to the ON position. Test the light and dimmer function and then test fan speeds.

3. Next, locate the handheld remote control. Test the light ON/OFF function by pressing the L1 button; test the dimmer function by pressing and holding the L1 button for up to 5 seconds. Test fan speeds with the different fan speed buttons.

4. If the wall and/or handheld remote control operates all of the functions of the fan, the battery (batteries) has/have been installed correctly. If the wall and/or handheld remote control does not operate all of the fan/light functions, refer to the “Troubleshooting” section to solve any issues.

5. The fan must be on LOW before setting the fan to reverse direction. Use the REV button to recirculate air depending on the season.

NOTE: If the wall control/handheld remote control interferes with other appliances, turn the power off first and then go back to the instructions in the “Automated Learning Process” section.

WARNING: Failure to disconnect power supply prior to troubleshooting any wiring issues may result in serious injury.

Solutions:

1. Check the wall switch to the fan/wall control.

2. Check to be sure the wall control (optional use) is wired properly.

3. Check to be sure the fan is wired properly.

4. The learning process between the fan, handheld remote control and, if applicable, wall control may not have been successful and the code was not activated. Turn off the power and repeat the instructions for the Automated Learning Process.

5. Check that the red light on the handheld remote control turns on when a button is pressed, indicating that the battery is good.

WARNING: Failure to disconnect power supply prior to troubleshooting any wiring issues may result in serious injury.

Solutions:

1. Check the wall switch to the fan/wall control.

2. Check that the wires in the canopy are wired properly.

3. Verify that the molex connections in the light kit fitter are connected properly.

4. The learning process between the fan, handheld remote control and, if applicable, wall control may not have been successful and the code was not activated. Turn off the power and repeat the instructions for the Automated Learning Process.

WARNING: Failure to disconnect power supply prior to troubleshooting any wiring issues may result in serious injury.

Solutions:

1. Check that the wires in the canopy are wired properly.

2. Verify that the molex connections in the light kit fitter are connected properly.

WARNING: Failure to disconnect power supply prior to troubleshooting any wiring issues may result in serious injury.

Solutions:

1. Check the battery power in the handheld remote control.

2. The learning process between the fan, handheld remote control and, if applicable, wall control may not have been successful and the code was not activated. Turn off the power and repeat the instructions for the Automated Learning Process.

3. If using the optional wall control, check that the battery in the wall control is still good.

4. Verify that the molex connection between the yoke cover and motor housing is secure.

WARNING: Failure to disconnect power supply prior to troubleshooting any wiring issues may result in serious injury.

Solutions:

1. Use the balancing kit in one of the hardware packs.

2. Check to be sure the set screw(s) on the motor housing yoke is (are) tightened securely.

3. Check to be sure the set screw on the hanging ball is tightened securely.