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****** Page 1 ****** audiolab.co.uk Service Manual Electronics 8200P audiolab

****** Page 2 ****** VERSION Update Content First Version HISTORY Rev VOI 8200P 2011.06.14

****** Page 3 ****** 2. 3. 4. 5. 6. 7. 8. 9. 8200P Introduction Specification Assembly Sketch Schematic Diagram Wiring Diagram Silkscreen of Top/Bottom Maintenance Alignment Procedure Assembly Parts List Electronic Parts List CONTENT 1 2 3 4-8 9 10-11 12 13-14 15-19

****** Page 4 ****** INTRODUCTION No part of this document may be reproduced or transmitted in any form or by any means,electronic or mechanical, for any purpose, without the express written permission of International Audio Group Limited (IAG) This manual is for the exclusive use of IAG, its approved distributors and approved UK service agents. No part of this manual shall be transferred to any other party without the express written permission of IAG. It is the responsibility of the user to ensure that all the information contained in this manual is current. Notification for new issues of this manual and minor updates will be given via the IAG web-site or on request. This manual has been prepared with the greatest care, it is intended for information only and no liability shall be accepted for errors or changes to specification. For further service information, parts lists and updates, please contact our web-site at international audio group.com . 0 2011 International Audio Group Limited. All rights reserved. 1 8200P

****** Page 5 ****** Rated Output Power Inputs Sensitivity Load Gain SPECIFICATION 100W (20dBW) /Channel into 8 both channels driver IV rms for 100W into 8 Input Impedance: 50k Connected in parallel with INPUT 29.0 dB atlkHz Signal To Noise Ratio(lHF, rel. O.dBWPetter than 95 dB Frequency Response Total Harmonic Distortion&Noise Channel Balance Polarity (Phase) Muting Operating Temperature Range Power Requirements(Depending on Region) Dimensions (WxHxD) Weight 8200P 20 Hz-20 kHz ±0.3 dB O. Hz-75 kHz -3 dB. Less than 0.05% Within 1 dB Non-lnverting Muting controlled automatically 10-35 oc 50-60Hz 100V, 110-120V, and 220-230V models available Maximum Power Consumption:500 VA 444x78x326mm Net: 8.4 kg Shipping: 9.8 kg 2

****** Page 6 ****** ASSEMBLY s R ‘ Gee

****** Page 7 ****** SCHEMATIC DIAGRAM 8200P-Mainboard-P1/5 azz 8200P

****** Page 8 ****** SCHEMATIC DIAGRAM 8200P-Mainboard-P2/5 8200P

****** Page 9 ****** SCHEMATIC DIAGRAM 8200P-Mainboard-P3/5 8200P

****** Page 10 ****** SCHEMATIC DIAGRAM 8200P-Mainboard-P4/5 8200P

****** Page 11 ****** SCHEMATIC DIAGRAM 8200P-Mainboard-P5/5 zeta 8200P

****** Page 12 ****** At9/noooot AE9/n00001 BO€L08CC9COL-900 yavag At9/noooot so€zogocgeot-goo WIRING DIAGRAM 8200P-Wiring Diagram-Pl/l -J e 1.0 c CUCU 1-0 8200P WHITE RED g l.noJ

****** Page 13 ****** SILKSCREEN OF TOP BOTTOM 8200P-MainBoard-Top Silkscreeen-P1 /2 10 8200P

****** Page 14 ****** SILKSCREEN OF TOP BOTTOM 8200P-MainBoard-Bottom Silkscreeen-P2/2 oo ORANGE 11 8200P

****** Page 15 ****** MAINTENANCE ALIGNMENT PROCEDURE 8200P -Bias Procedure And Ageing test step-Pl/l Audiolab 8200P Bias Procedure This procedure must only be carried out after the unit has passed a full functional test . 1 .Connect the unit to be biased to mains and switch on. The mains voltage should be set to 230VAC ± 2% or 120VAC ± 2% while the test is done. 2.Wait for the unit to power up. 3.Set bias as shown in table below. 4. The test continues until the bias is steady at the final value in the table. For 8200M bias is measured across R148 (left channel) and R248 (right channel). All settings are mV dc. Remarks: Also the test continues unil the bias is steady at the final value in the table. 24 – 25 Product 8200P 8200P Ageing test step Ageing test step Initial setting 60 -65 After 15 mins After 30 mins 21.5 -u 22.5 Equipment andTools Test condition: Vin = IV, 1kHZ sine wave(Load: 80hm) 1: Equipment and Set up 1 the “RECORD” and “INPUT” knob to CD. “GAIN” Volume set to Max. 2: Ageing test 1/8 Output Power set to OdB position. 1 ON the unit the “ON” LED will lit and the ‘PROTECT” LED also lit but will OFF after 5-10 second. 2):Add 5% of AC input for the test. unit rated voltage AC240V AC22m 230V ACI ACIOOV variac voltage AC250V±20/0 AC240V±20/0 AC120V±20/0 ACI 10V±20/0 3:Soak test with the condition above with 48 hours. 4. Check all the parameter within the spec. Notes: 1 .1f the Bias Okay, switch off the unit and put “PASSED” mark on the unit. 8200P Anti-ESD bell Step transformer for AC mains Mulitimeter 12

****** Page 16 ****** ASSEMBLY PARTS LIST 8200P-Assembly Born-Pl/2 RIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 8200P PIN 300-103241 OOOOR 215-1027410001R 215-102741 305-1027410002R 500-3050240300AR 263-0020100102R 309-103241 OOOOR 588-3000066037R 226-023019191 IR 319-1027410001R 307-1050800081 R 331-1031410001R 331-103141 OOOOR 537-3002000306R 513-6412150780R 500-6000000300R 302-103241 OOOOR 534-3002061006R 534-3002100606R 306-1003770012R 306-1003770013R 306-1003770001 QR 306-1003770002QR 306-1003770003QR 308-1031410000R 231-2136000102R 348-1300300230R 231-2013005012R 588-3000106037R 223-0700220311 R PART NAME Front Panel Button Ca Power Button Mains Switch Bracket Nut EVA Chassis Screw Foot Side Panel Nut PCB Terminal Connector Terminal Connector Screw Washer Nut Top Cover Screw Screw Main Radiator(Machning ed Main Radiator Radiator 1 Radiator 2 Radiator 3 Transformer Insulation Board Rubber Washer Co er Post PVC Washer Screw Insulation Post DESCRIPTION finish and anodized aluminium ainted ainted painted EVA ainted and silkscreen M3*6 black sand blast and anodized old lated gold plated old lated M3*10 sand blast and anodized aluminium M3*6 M3*10 anodized anodized anodized anodized anodized black painted 0136*(D10* 1 nickel lated M3*10 QTY 1 1 1 1 11 1 1 25 4 2 4 4 4 2 1 1 1 18 11 1 1 1 2 4 1 2 2 2 1 1 13

****** Page 17 ****** ASSEMBLY PARTS LIST 8200P-Assembly Born-P2/2 Remark:Colour Difference Table RIN 1 2 3 7 10 17 PIN 300-103241 OOOOR 300-1032420000R 215-1027410001R 215-1027420001 R 215-102741 OOOOR 215-1027420000R 309-103241 OOOOR 309-1032410001 R 319-1027410001 R 319-1027420001 R 302-103241 OOOOR 302-1032410001 R PART NAME front panel button cap power button chassis side panel top cover screw screw screw DESCRIPTION screened, light grey(silver anodized) screened, light grey(black anodized) siliger painted,ABS757# black painted,ABS757# silver painted,ABS757# black silver painted black painted sand blasting,anodized silver sand blasting,anodized black sand blasting,anodized silver sand blasting,anodized black M3*6Nl M3*6black M3*10Nl M3*10black M3*10Nl M3*10black 534-3002061006R 18 534-3002060906R 534-3002100606R 19 534-3002100906R 588-3000106037R 29 527-3012100806R 8200P QTY 1 1 1 1 1 1 1 1 2 2 1 1 20 20 11 11 1 1 14

****** Page 18 ****** ELECTRONIC PARTS LIST 8200P-Electronic Born-Pl /5 RIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 8200P PIN 046-9400000400R 062-5118000201 R 041-1376000000QR 071-11 OOOOOOOOR 044-1700000000QR 742-3501 OOOOOOR 0604180310312R 0604180310112R 053-1020410152R 022-2000022348R 031-2200813121HR 008-1003025005R 053-1374001104QR 019-0011022000QR 742-0301 OOOOOOR 742-1001 OOOOOOR 742-0501 OOOOOOR 742-1001 OOOOOOR 055-0302029333R 088-103241 OOOOR 053-103241AOOOR 001-680120501 OQR 001-220220501 OQR 001-560120501 OQR 001-330120501 OQR 001-220320501 OQR PART NAME 909 Terminal Mains Cable Mains Switch Tie Wrap Mains Inlet Heat Sink Double Insulated Wire Double Insulated Wire Mains Switch Transformer Fuse Tube Cap Mains Switch LED Heat Sink Heat Sink Heat Sink Heat Sink Flat Wire 8200P AMP Stereo 8200P AMP ISS5 Resistor Resistor Resistor Resistor Resistor DISCRIPTION red/black 2 meter American SWITCH MAINS 2 P SDDSA 3289A IOOMM YJ-IOO MAINS INLET 2 POLE 2 FUSE LOCS 035 black UL1672 18 AWG blue L=310MM UL1672 18AWG brown L=310MM single layer PCB MAINS SWITCH 200 SERIES 115V 50/60HZ Noratel Tl-103410 500AV D=139 Iss 1 SW/1200C T5A/250V 213 5*20MM LITTELFUSE MKT IONF/250V PCB MAINS SWITCH 200 SERIES LED RED 03 /BLK / BLK 0b/ BLK 010/ BLK 2P L=290MM UL1007 8200P PCBA single layer FRA KB 20Z blue /osp 680R 1/4W 1% 2K2 1/4W 1% 560R 1/4W 1% 330R 1/4W 1% 22K 1/4W 1% QTY 4 1 1 20 1 0.1 1 1 1 1 2 2 1 1 0.2 0.2 0.05 0.2 1 1 1 12 2 9 2 8 LOCATION RI 06.107.117.118.131.132 .206.207.217.218.231.232 RI 16.226 RI 25.126.159.160.225.226 .259.260.311 R141.241 RI 37.138.152.153.237.238 .252.253 15

****** Page 19 ****** ELECTRONIC PARTS LIST 8200P-Electronic Born-P2/5 RIN 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 8200P PIN 001-100020501 OQR 001-180320501 OQR 001-180220501 OQR 001-100520501 OQR 001-150420501 OQR 001-680320501 OQR 001-100320501 OQR 001-330420501 OQR 001-560320501 OQR 001-100120501 OQR 001470020501 OQR 001-330220501 OQR 001-390220501 OQR 001470320501 OQR 001-820420501 OQR 001-680220501 OQR 001-560020501 OQR 001470120501 OQR 001-180120501 OQR 001-100220501 001-1002205014QR 001-220920501 OQR 001-220020501 OQR 001-0470308050R 001-0000105050QR 001-110140501 OQR 001-330140901 OQR 001470140501 OQR 001-110240501 OQR 001-390240501 OQR 001-150340501 OQR 001470340501 OQR 001-820440501 OQR 001-1502109050QR 016-1041110001 HR 016-1021132201QR 0164710832201R 0064794051173HR PART NAME Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Cap Cap Electrol tic Ca Electrolytic Cap DISCRIPTION IOR 1/4W 10/0 18K 1/4W 1% 1K8 1/4W 1% 100K 1/4W 1% 1M 1/4W 1% 150K 1/4W 1% 68K 1/4W 1% 10K 1/4W 10/0 330K 1/4W 1% 56K 1/4W 1% IOOR 1/4W 1% 47R 1/4W 1% 3K3 1/4W 1% 3K9 1/4W 1% 47K 1/4W 1% 820K 1/4W 10/0 6K8 1/4W 1% 56R 1/4W 1% 470R 1/4W 1% 180R 1/4W 1% 1K 1/4W 1% 1K 1/4W 2R2 1/4W 1% 22R 1/4W 1% 4.70 2W J OR 1/4W 5% IIOR 1/4W 10/0 330R IW 1% 470R 1/4W 1% Iki 1/4W 1% 3k9 1/4W 1% 15k 1/4W 1% 47k 1/4W 1% 820k 1/4W 1% 1K5 3W 5% O.IUF/IOOV 100/0 MKS4 IOPCM WIMA WIMA FKP2 IOOOPF/IOOV 2.5% WIMA PCM5 470 F 63V 2.5% ELNA 4U7 200/0 63V RE3-63V4.7ME3 5* 1 Imm QTY 4 2 4 5 1 2 1 3 1 1 4 4 1 6 6 2 1 8 10 2 6 1 1 4 4 32 2 2 2 2 2 2 2 2 4 8 4 2 4 LOCATION R135.136.235.236 R108.208 R150.151.250.251 R102.161.202.261.304 R314 R307.315 R317 R303.305.319 R320 R313 R129.130.229.230 R165.166.265.266 R306 R113.127.128.213.227.228 R139.140.239.240.312.318 R105.205 R310 R144.145.109.209.244.245 .157.257 RI 10.111.154- 156.210.211.254-256 R158.258 RI 12.119.120.212.219.220 R309 R316 R142.143.242.243 R149.249.321.322 WL1-28.33-36 RI 15.215 R401.402 R122.221 R162.262 R104.204 RI 14.214 R103.203 R101.201 R123.124.223.224 Clio- 112.115.210.211.212.215 C108.109.208.209 C103.203 Cl 13.114.213.214 16

****** Page 20 ****** ELECTRONIC PARTS LIST 8200P-Electronic Born-P3/5 RIN 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 8200P PIN 006-1036508073QR 013-2250120505QR 0084703002517QR 018-3200653115R 018-3200753115R 018-0101477113QR 018-0303787113QR 018-0101668111QR 018-030438211 IQR 018-2700042115QR 018-2700092115QR 018-03029221 IOQR 018-0101216110QR 067-3300086000QR 067-1104148000R 067-2204002000R 067-3379479000QR 067-3307912000QR 067-3379629000QR 080-031500001 OQR 0174570000000QR 051-1004114034QR 071-2480000000QR 001-3303205010R 001-200220501 OQR 8364700012505QR PART NAME Cap Cap Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Zener Diode Diode Diode Zener Diode Zener Diode Zener Diode Inductor Socket Tie Wra Resistor Resistor Ca Cap DISCRIPTION 1 OOOOU/63V +50/-200/0 21J2 100/0 50V MSK2 WIMA OU047 +80/-200/0 25V 5YF zrx653 TO-92 zrx753 TO-92 2SA1477 PNP -ro- 126ML SANYO 2SC3787 NPN TP- 126ML SANYO TRAN 2SA1668 PNP TO-220F SANKEN 2SC4382 NPN TO-220F SANKEN TRAN ZTX457 NPN TO- 92 TRAN ZTX757 PNP E- Line TRAN 2SC2922 NPN MT-200 SANKEN TRAN 2SA1216 PNP MT-200 SANKEN DIODE BZV86-2V0 STABLSTOR IN4148 IN4002 DIODE 4V7 ZENER DIODE BDQ9C 12V ZENER DIODE BD<79C 6V2 ZENER 1.5UH OPA134PA DIP08 BB 4W T5857-AABE YJ-330 33K 1/4W F 2K 1/4W 1% 47P 125V POLYSTYRENE QTY 4 4 2 3 3 2 2 2 2 6 6 4 4 4 33 4 2 5 5 2 2 1 2 1 4 2 LOCATION PCB C121.122.221.222 Cl 18.220 QI 15.215.304 Qli6.216.306 QI 13.213 QI 14.214 Q120.220 QI 19.219 Qli7.125.127.217.225.227 QI 18.126.128.218.226.228 Q123.124.223.224 Q121.122.221.222 Dl 12.113.212.213 D214-217.220.221.301- 303.305-309.311 DIOI.102.106-109.114-11 7. Dl 10.111.210.211 D103.203 D104.105.204.205.310 Dl 18.119.218.219.304 L301.302 IC101.201 J401 R301 R133.134.233.234 C401.402 17 ****** Page 21 ****** ELECTRONIC PARTS LIST 8200P-Electronic Born-P4/5 RIN PIN 92 013-1010310507R 93 020-5022121317R 94 324-0380250101 QR 95 018-0500369115R 96 060-4181450012QR 97 0604181840412QR 98 060-4181740512QR 060-4181740012QR 99 100 0604181450512QR 101 0604181210012QR 102 001470220501 OQR 103 009-10310081 IOQR 104 060-0120240412R 105 016-3320800001R 106 024-2030071054HR 107 016-4740810001R 108 016-1041300001R 109 016-3331100001R 110 016-1041100001R 111 006-2204051153HR 112 006-4704051133HR 113 006-1014162552QR 114 0564102220000R 115 086-0400000000R 116 071-11 OOOOOOOOR 117 331-1031410001R 118 306-1003770013R 119 306-1003770012R 8200P PART NAME Potentiometer Insulation Effect Transistor 12 AWG WIRE 12 AWG WIRE 12 AWG WIRE 12 AWG WIRE 12 AWG WIRE 12 AWG WIRE 12 AWG WIRE Resistor Ca WIRE Cap Relay Cap Cap Cap Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap Conector Conector Wra Connector Socket Heat Sink Heat Sink DISCRIPTION 100 F loov 5K BOURNS 3329H-1-502LF 38*25MM 2SK369GR TO-92 TOSHIBA ("matched red black white red white red airs" L=145MM L=184MM L=174MM L=174MM L=145MM L=121MM 4K7 1/4W 1% IONF/IOOV BLK L=237MM 3300P 5% 63V FKP2 WIMA PH5MM JWIFSN-DC24V AJW4212 NAIS OU47 63V MKS2 WIMA PH5MM O. IOuf 250v PH=IOMM WIMA oU033 loov MKS2 WIMA PH5MM OUI 5% 100V MKS2 wima h5mm ELNA 22U 35V RE3-35V220ME3 5* 1 Imm ELNA 47U 16V RE3-16V470ME3 5* 1 Imm ELNA RE3-35V-101M F3 IOOUF 35V JS-1001-02 GND PC205 IOOMM YJ-IOO gilding anodized, black anodized, black QTY 4 2 8 4 1 2 1 1 1 2 3 3 2 4 2 1 1 4 5 4 2 3 1 2 12 4 1 1 LOCATION C106.107.206.207 RVIOI .201 Q121.122.221.222,Q123.1 24.223.224 Q101.Q201 R134.234.308 IC PIN4&7 RY301.302 C306 C305 C116.117.216.217 CIOI , 102,201 C105,205 WL29.30.31.32 18 ****** Page 22 ****** ELECTRONIC PARTS LIST 8200P-Electronic Born-P5/5 RIN PIN 120 306-1003770001QR 306-1003770002QR 121 122 306-1003770003QR 123 306-1027410005R 124 306-1027410003R 131 8200P PART NAME Heat Sink 1 Heat Sink2 Heat Sink3 Heat Sink5 Heat Sink Connector Socket 125 812-1376000001R 1 Connector Socket 126 812-1376000004R 127 588-3000066037R 128 588-3000256037R 129 513-3007050080R 130 517-3008080130AR 500-3050240300AR 132 018-1400556115-IR 133 001-2208920100QR 134 018-1400546115-IR 135 001-3002207010R 136 034-1115003307-1 R 4 Screw Screw Wahser Wahser M3 0b Nut Transistor Resistor Transistor Resistor Rectifier DISCRIPTION anodized anodized anodized anodized,black anodized,black gilding gilding M3*6 M3*25 3* 7*O.5Zn BC556B PNP TO-92 Fairchild OR22 7W+7W BC546BRLIG TO-92 ON I-I-FM 2WS 3K3 ±1% SIZE DIODE B80C5000A BRIDGE 80V/5A DIOTEC QTY 1 2 4 4 2 4 1 12 8 8 8 8 18 6 16 2 2 LOCATION QI 02-107.111.130.202- 207.211.230.302.308 R148.284.R146- 147.246-247 110.112.129.131.208- 210.212.231.229.303.3 RI 21.222 BRI.2 19 ****** Page 23 ****** audiolab UK: IAG House, Sovereign Court, Ermine Business Park, Huntingdon, Cambs, PE29 6XU, UK UK : Tel: + 44 (0) 1480 447700. Fax: + 44 (0) 1480 431767, www audiolab.co.uk CHINA: Sanecore Industrial Park, Jiuwei, Xixiang, Shenzhen, China 518102 CHINA: Tel: + 86-755-2748-4420. Fax: + 86-755-2965-1484 The information in this service manual is subject to change without notice. All rights reserved O IAG Group Ltd. Audiolab is a member of the IAG Group.


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