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****** Page 1 ****** soot- oestGN Telescopic Transmission Jack Operating Instructions & Parts Manual Model Number Atd-7432 Capacity 1000 Lb. O T ule o e This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Atd Tools Inc. 160 Enterprise Drive, Wentzville MO 63385 Printed in China ATD7432-MO 10/07

****** Page 2 ****** SAFETY and GENERAL INFORMATION Save these instructions. For your safety, read, understand, and follow the information provided with and on this jack. The owner and operator shall have an understanding of this jack and safe operating procedures before attempting to use. The owner and operator shall be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator’s native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately. Inspect before each use. Do not use if broken, bent, cracked, or damaged parts (including labels) are noted. Any jack that appears damaged in any way, operates abnormally or is missing parts, shall be removed from service immediately. If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by an Atd Tools authorized service center (contact distributor or manufacturer for list of Authorized Service Centers). It is recommended that an annual inspection be done by qualified personnel. Replace worn or damaged parts and assemblies with Atd Tools Authorized Replacement Parts only. Labels and Operator’s Manuals are available from manufacturer. PRODUCT DESCRIPTION Atd Tools Hydraulic Transmission Jack is designed to be used as an aid in the removal and installation of automotive and light truck transmissions, transfer cases and transaxles. It is intended for use under an overhead lift or in a garage pit. Do not use for any purpose other than those uses outlined above. SPECIFICATIONS Model Atd-7432 Capacity 1000-1b Min. Height Max. Height 73′ Saddle Base 9 7/8″ x 9 7/8″ Extended Saddle Area 18 1/2″ x 18 1/2″ Jack Size 34 1/2″ x 34 3/8″ Net Weight 141 lb. Saddle Base Saddle Bracket——> Bracket Bar Position Handle Lift Pedal Tilt Adjustment Knobs Hydraulic Unit Release Valve Pedal Nylon Strap -……………..> *Shipping/Vent Plug *replace w/ vent plug before initial use Oil Filler Plug Rear View Base half Figure 1 Transmission Jack Components 2

****** Page 3 ****** ASSEMBLY (Refer to Figure l) Estimated Assembly Time: 20 minutes. Tools Required for Assembly: A big Philips Screwdriver, 19mm wrench, socket wrench and torque wrench. 1. Package contents: (a) Hydraulic unit, (b) Saddle unit, (c) Base half 2 pieces, (d) Caster 4 pieces, (e) Saddle bracket & bracket bar 4 sets, (f) Position handle, and (g) hardware 2. Attach all four casters to the base halves and secure with washers and M 12 locknuts. 3. Attach either one of the two base halves to the base of the hydraulic unit, then secure using MI 2×70 bolts and lock washers. Apply the same procedure to the other base half. Use torque wrench to tighten to 30 lb-ft.. Do not overtighten. 4. Attach the position handle onto Hydraulic unit with MIOx40 bolt and locknut. 5. Position the saddle unit above the ram plunger, place the saddle socket onto the ram plunger. Secure with two M12x20 bolts provided. 6. Secure all four bracket bars to the saddle with M12x40 screws and wing nuts. Then attach saddle brackets onto the bracket bars with MIO nuts. BEFORE USE 1. Verify that the product and the application are compatible, if in doubt call Atd Tools Technical Service (636)327-9050. 2. Before using this product, read the operator’s manual completely and familiarize yourself thoroughly with the product, its components and recognize the potential hazards associated with its use. 3. Press the release valve pedal, ensure that saddle is fully lowered. Remove shipping plug (shipping plug is located above the oil filler plug). Ensure oil level is just below the rim of the oil filler hole. Reinstall with vent plug provided. 4. Check to ensure that jack rolls freely, that the pump and release valve operate smoothly. Raise and lower the unloaded jack throughout the advertised lift range before putting into service. 5. Replace worn or damaged parts and assemblies with Factory Authorized Replacement Parts only. Lubricate as instructed in Maintenance Section. A WARNING Study, understand, and follow all printed materials provided with/on this product before use. Do not exceed rated capacity. Use only on hard, level surface. Use of this jack is limited to the removal, installation and transportation of transmissions, transfer cases and transaxles. Do not use a transmission jack to tilt or support a vehicle. • Use only the saddle assembly to lift. Never use any other part of the jack as a lifting surface. Ensure the center gravity of load is centered on the saddle. For your safety, do not exceed 10 degree tilt angle of the saddle assembly in all directions. Adequately support the vehicle before servicing. Use only strap, attachments and/or adapters supplied by the manufacturer. If loaded jack must be moved, make sure that the load is secured, stable and in lowest position. This is a lifting device only. Transfer load immediately to appropriate support device for service or repair. Shock loads may cause the sudden loss of load and/ or cause the jack to tip or flip over violently, bend or break No alterations shall be made on this product. Failure to heed these markings may result in personal injury and/or property damage. A WARNING To avoid crushing and related injuries. NEVER work on, under or around a load supported only by transmission jack. Immediately transfer the load to an appropriate support device. 3

****** Page 4 ****** OPERATION Ensure the transmission is centered on the jack. An off-center transmission could cause the jack to tip over resulting in persona/ injury or property damage. For your safety, do not exceed 10 degree tilt angle of the saddle assembly in all directions. Keep safety strap secured. Be sure all tools and personnel are clear before lowering load. Raise saddle: 1. Pump lift pedal until saddle reaches desired position. 2. Follow vehicle manufacturers recommended procedures for removing the load as outlined in vehicle service manual or repair guide. 3. Secure load with nylon strap. 4. Ensure load’s center of gravity is centered on the saddle, load is stable and in lowest position before moving jack. Lower saddle: 1. Slowly, gently apply downward pressure to the release valve pedal until the load is completely lowered. 2. Immediately transfer the load to an appropriate repair fixture. MAINTENANCE Important: Use only good grade hydraulic jack oil. Avoid mixing different types of fluid and NEVER use brake fluid, turbine oil, transmission fluid, motor oil or glycerin. Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load. Mobil DTE 13M or equivalent recommended. Adding oil 1. With saddle fully lowered, set jack in its upright, level position. Remove oil filler plug. 2. Fill until oil is level with the filler plug hole, reinstall oil filler plug Changing oil For best performance and longest life, replace the complete fluid supply at least once per year. 1 . With saddle fully lowered, set jack in its upright, level position. Remove the oil filler plug. 2. Lay the jack on its side and drain the fluid into a suitable container. Note. Dispose of hydraulic fluid in accordance with local regulations. 3. Set jack in its level, upright position and fill with oil until just below the rim of the oil filler hole. Reinstall the oil filler plug. Lubrication A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that wheels, casters and pump assemblies move freely. Cleaning Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth. Note: Never use sandpaper or abrasive material on these surfaces! Storage When not in use, store the jack with saddle in lowest position. 4

****** Page 5 ****** TROUBLESHOOTING Symptom Jack will not lift load Jack will lift, but not maintain pressure Jack will not lower after unloading Poor lift performance Jack will not lift to full extension Possible Causes • Overload condition • Hydraulic unit malfunction • Overload condition • Hydraulic unit malfunction • Reservoir overfilled • Linkage binding • Fluid level low • Fluid level low 5 Corrective Action • Remedy overload condition • ContactAtd Tools Tech. Service • Remedy overload condition • ContactAtd Tools Tech. Service • Ensure load is removed, then drain fluid to proper level • Clean and lubricate moving parts • Ensure proper fluid level • Ensure proper fluid level

****** Page 6 ****** REPLACEMENT PARTS Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give Model number, part number and description below. Call or write for current pricing: Atd Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385. Tel:(636)327-9050 Fax: (636)327-9044 Replacement Parts for Model Atd-7432

****** Page 7 ****** Replacement Parts List for Model Atd-7432 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 a 47b 48 50 Part No. G390-10000-000 G390-15001-OOO G390-15002-000 G390-10004-000 5105-06020-000 N/A 5405-12070-000 5405-02028-000 G390-16000-OOO 5601-00635-000 N/A N/A G251-20008-OOO 5202-00010-000 G390-10006-000 5405-02018-000 G390-10005-000 5405-07027-000 G390-10008-000 5601-00952-000 5309-00012-000 N/A N/A N/A N/A N/A 5905-00100-100 5905-00100-001 Description Hydraulic Unit Pump Piston Retaining Ring U-cup Pump Piston Guide O-ring Spring Socket Head Screw, M6x20 Lock Washer Pin Retaining Pin Pedal Bracket Set Screw Steel Ball Steel Ball Spring Cap Safety Spring Screw O-ring Bolt Plug Collar Filter Nut, MIO Spindle Retaining Pin Release Pedal Pin Spring Steel Ball Washer Back-up Washer O-ring Cylinder C-clip Ram Back-up Washer O-ring Set Screw Steel Ball Ram Nut O-ring Back-up Washer C-clip Ram Plunger Guider C-clip Ram Plunger Plug, Rubber Vent Plug Reservoir Back-up Washer Seal Qty 1 1 1 2 1 1 1 3 3 1 1 1 2 5 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 Item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 Part No. 5309-00008-000 G390-17001-OOO G390-17002-OOO 5601-00476-000 G150-04301-OOO G150-04002-OOO 6150-04001-000 5305-00009-000 N/A G251-00007-OOO G390-20000-OOO G390-30000-OOO T250-05000-OOO T250-01000-000 5103-12070-000 5303-00012-000 G390-50000-OOO 5307-00012-000 5206-00012-000 G390-40000-OOO T250-00007-OOO T250-08000-OOO N/A N/A N/A 5102-10016-000 N/A N/A N/A N/A 5202-00010-000 T250-00006-OOO T250-04000-OOO 5207-00012-000 5107-12040-000 G390-42000-OOO G390-41000-000 G390-90009-K01 G3900S-103 Description O-ring Top Nut Back-up Washer O-ring O-ring Back-up Washer Washer Throttle Spring Steel Ball O-ring Back-up Washer Releave Valve Nut O-ring O-ring Spring Release Valve E-ciip Capscrew, MIOx40 Locknut, MIO Handle Grip Handle Foot Pedal Caster Base Half Capscrew, M12x70 Lock Washer Caster w/Break Washer Locknut, M12 Saddle Assembly Bushing Screw Assembly Spring Pin Washer Spindle Connect Board Capscrew, MIOx16 Pin Washer Spindle Adjust Board Washer Nut, MIO Nutt MIO Bracket Bar Bracket Wing Nut, M12 Philips Screw, M12x40 Saddle Plate Nylon Strap Assy. Capscrew Kit (4 sets) Repair Kit Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 4 4 2 4 4 1 2 2 2 8 2 1 3 2 4 2 1 8 2 4 4 4 4 4 1 1 1 7

****** Page 8 ****** ONE YEAR LIMITED WARRANTY For a period of one (1 ) year from date of purchase, ATD Tools Inc. will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is a consumer’s exclusive remedy. Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to ATD Tools Inc. Warranty Service Department, 160 Enterprise Drive, Wentzville, MO 63385. Except where such limitations and exclusions are specifically prohibited by applicable law, (1) THE CONSUMERS SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE. (2) ATD Tools Inc. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION, ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. 8 Atd Tools Inc. 160 Enterprise Drive, Wentzville MO 63385 636-327-9050


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ATD ATD-7432 (01) PDF MANUAL

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