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****** Page 1 ****** XIA – Single phase 200…240 V AC input / MicroFIex Wall chart 01 ABB motion control products O Off e190 + N8020 XIB – L Motor power out XIA – Three phase 200…240 VAC input / XIB – Motor power out AC power supply Line (L) Neutral (N) Route L, N, and Earth/Ground together Isolating switch Fuse Mains filter STAR POINT (top panel screw) AC power supply Line (L 1) Line (L2) Line (L3) -L Route Lil U, L3 and Earth/Ground together Isolating switch Fuses Mains filter STAR POINT (top panel screw) Drive status LED The drive status display indicates general MicroFlex e190 status information. When an error occurs, the drive displays a sequence staffing with the symbol E followed by the five digit error code. If the initial symbol is b, call technical support The decimal point to the right of the number illuminates to indicate that STO is activated (no torque). For a complete list of error codes open Mint WorkBench* press F 17 and locate the error handling topics. Overall screened IPN+E R_ R+/UDC+ w Overall screened IPN+E Part numbers MFE190 – 04UP – 03AO | UDC- R+/UDC+ w AC Phase I AC Phase 2 AC Phase 3 Regen- Regen+/DC+ Motor U out Motor V out Motor W out MFE190 UP 03AO 2 Incoming safety earth (PE) Ethernet fieldbus WARNING Hazardous voltages on XIA and XIB! Incoming safety earth (PE) Recommended power filters Elgo = MicroFlex 9190 04 = Construction / frame size UP = Universal encoder, slave / CN, Programmable* Rated amps: OlA6 = 1.6 A, 03AO = 3A, 06AO = ogA0 = 9 A Input voltage rating: 2 = 200…240 VAC ±10% * Motion programming is enabled by fitting memory unit MFE190-MU-OClJ+N8020 (order code: 3AXD50000048603). Activity Activity Pinl IN OUT Front 2 3 4 5 6 7 8 TX- RX + RX- Memory unit Stores firmware, parameters and Mint programs, and defines drive features. 3AXD50000048603: MFE190-MU-OCU+N8020 CAUTION! Do not insert or remove the memory unit while the drive is powered. Drive continuous current rating 1.6 A IØ AC power ABB catalog number OFI-OI / OH-02 OFI-OI / OH-02 OH-Ol OH-Ol WARNING 3Ø AC power ABB catalog number OFl-03 OFl-03 JFI-02 JFI-02 Hazardous voltages on XIA and XIB! IMPORTANTI Compliant with EN61000-6-3 (Class B). Foot-mount filter OFI-OI is designed for use with any single-phase MicroFlex e190. 8 C h O Recommended system wiring AC Power Ethernet fieldbus port configuration From fuses C) Star point AC power in Connect AC power cable shield to metal backplane using conductive shield clamps Optional regen resistor* (Dynamic brake) Regen Shielded üisted pair, clamped to metal backplane near drive using conductive shield earth/ground clamp. Connect motor power cable shield to earthing strip using conductive shield clamps EtherCAT EtherCAT master Host PC +24 V STOI +24 V ST02 ov Screw: M4x8 mm uoc. R. uoc. w O woo 3 Value OI-EF FO_FF Mode EtherCAT slave mode POWERLINK CN mode. selected value is node ID Reserved AWG 0.2-6.0 / 30*-10 0.2-6.0 / 30*-10 0.2-2.5 / 24-12 0.2-1.0 / 28-16 0.2-1.0 / 28-16 N-m / Ibf-in 0.7 /6.2 0.7 / 6.2 0.6 / 5.3 -1- -1- AC power PE bonding point provided on top surface of drive. 4 o LO l. LO— Example: 0 Mating connectors XIA Dinkie EC762V-B3253206P-BK XIB Dinkie EC762V-B3253203P-BK Phoenix MVSTBR 2,5HC/ Weidmüller B2L 3.50/20/180 Weidmüller B2L 350/8/180 * Minimum size for UL installations is 14 AWG Drive disabled; and one or both STO inputs are not powered Drive disabled Initialization error (check memory unit insertion) or recovery mode. Suspend active Firmware loading Hold To Analog (HTA) mode Drive enabled, but idle Cam move Dwell Flying shear Follow move Homing Incremental move Jog move Offset move Position move Torque move Stop input active Velocity reference move Spline move 0 = EtherCAT slave mode selected E3 – Ethernet: host PC Pinl DIP switches Fieldbus status LEDs 2 1 Motor Ethernet Safety circuit: emergency stop switchv relay etc. * Regeneration resistors. If the application requires a regeneration resistor; it must have a resistance of at least 39Q and inductance of less than 100 PH. ABB parts are recommended: RGJ139 (390, 100 W) RGJ160 (600, 100 W) RGJ260 (600, 200 W) RGJ360 (600, 300 W) 11 Switch 2 1 ON Recovery mode Fixed IP address Motor power LI V W Motor feedback fuse +24 V DC Control circuit supply. Use twisted pair cable. X7 Encoder in / outt X2 -u 24 V control circuit backup supply Front X8 – Feedback in (Enc O) Pin 1 Incremental encoders 2 6 8 ØM5 EnDat 2.1 Activity 2 3 4 5 6 7 8 OFF Normal operation Normal IP configuration X3 – Input / output Pin 1 0 Pin 11 TX- RX- DOO- X4 – Safe Torque Off (STO) Pini Pin 5 11 12 13 14 15 16 17 18 20 SWI SWI Status+ D02+ D13+ Dll+ D 10+ AOO A10 + Shield Purpose Firmware recovery mode Fix IP address for host port 9 1 2 3 4 STOI ST02 SGND 24V out 5 6 7 8 The 24 V output is for powering the STO inputs only. See user manual for wiring. STOI ST02 SGND 24V out (Enc Extra incremental encoder NET RUN – Blinking: 1 flash: 2 flashes: 3 flashes: Flickering: Continuous: NET ERR O Off Blinking: – 1 flash: 2 flashes: Continuous: Hiperface EtherCAT@ INITIALISATION state (or not powered) PRE-OPERATIONAL state SAFE-OPERATIONAL state Device identification OPERATIONAL state. EtherCAT@ No errors or not powered. Invalid configuration Unhandled error. See manual 3AXD50000037326 for details. Sync manager watchdog. OPERATIONAL state POWERLINK@ NOT ACTIVE state (or not powered) STOPPED state PRE-OPI state PRE-OP2 state READY TO OPERATE state BASIC ETHERNET state OPERATIONAL state POWERLINK@ No errors or not powered. An error has occurred. * Max. combined current from X8 pin 12 and X7 pin 9 is 500 mA 1 2 ov +24 V DC in Pin 1 o o SinCos 1 2 3 4 5 6 7 8 10 9 10 11 12 13 14 15 Biss, SSI or EnDat 2.2 Smart Abs I 2 3 4 5 CHA* CHB+ CHZ+ GND 6 7 8 g CHA- CHB- CHZ- +5 V out* 1 2 3 4 5 6 7 8 CHA+ CHB+ CHZ+ Hall U- Hall Hall V- Hall 10 11 12 13 14 15 CHA- CHB- CHZ- +5.5 V out* DGND Hall W- Hall 1 2 3 4 5 6 7 8 Data+ Clock+ Sin- Sin+ cos- COS+ 9 10 11 12 13 14 15 Data- Clock- +5.5 V out* DGND 1 2 3 4 5 6 7 8 Status- D02- DOI- D12- D13- Dll- DIO- AGNO AIO- Shield +5.5 V out* DGND Data+ Clock+ Sin- Sin+ Cos- COS+ 1 2 3 4 5 6 7 8 Data+ 10 11 12 13 14 15 Data- Clock- +55 V out* DGND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Data- +55 V out* DGND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Data- +8 V out* DGND CHA- CHA* CHB- CHB+ 9 10 11 12 13 14 15 +5.5 V out* DGND CHZ- CHZ+ 1 2 3 4 5 6 7 8 Data+ Sin- Sin+ Cos- COS+ (Optional) A 24 V DC supply can be provided to maintain the controlling electronics if AC power is lost. Continuous current- 1 A. t X7 can be configured as an input (Enc 2) or output (Enc 0). IfX7 is configured as an input, the extra incremental encoder input on X8 cannot be used. 55 V 8 V * X8 pin 12 provides a 55 V or 8-12 V supply for feedback devices that require power. The maximum combined current from all encoder supplies (X8 pin 12 and X7 pin 9) is 500 mA. WARNING! The 8-12 V supply is provided for devices on X8 that require this voltage. Move the switch towards the rear of the drive to select 8-12 V output. Selecting the wrong voltage could damage your feedback device. An extra incremental encoder can be connected simultaneously with BiSSl SSI, EnDat 22, or Smalt Abs. Use OPT-MF-200 Encoder Breakout for easy connection of both inputs. Use OPT-MF-200 in conjunction with OPT-MF-201 Resolver Adapter to allow simultaneous connection of a resolver (Enc 0) and an incremental encoder (Enc 2). t See note for XT 3AXD50000037323 REV C (EN) 1/2 new.abb.com The information in this document is subject to change without notice. ABB assumes no responsibility for any errors that may appear in this document

****** Page 2 ****** the option card: Build 5900.4.0 and later. OPT-SIO-I Option Card MicroFlex e190 firmware build version that supports 0 10 20 0 12 0 13 0 15 sw2 – DIP switches 2 1 Switch 2 1 Purpose RS422 RX terminator RS422 TX terminator or RS485 terminator ON 1200 1200 OFF No No 12 w 1, O X8 – OPT-MF-201 Resolver X8 – OPT-MF-200 x SW2 7 8 CAUTION! Do not insert or remove the option card while the drive is powered. Resolver adapter Encoder breakout X9 Communication and Analog Input Pini Pin 8 XIO – Digital Input and Output Pin 14 Pin 7 1 2 3 4 5 6 7 Shield RX + RX- Shield AINI- 8 9 10 11 12 13 14 Shield RX- Shield Shield CREFI DIN8 IJSRV+ DOUT5 DOUT6 SIN- 7 6 5 4 3 2 1 5mm *CHGND EXC+ EXC- COS+ COS- SIN+ SIN. Outer shield Inner shield EXC+ EXC- COS+ COS- (REF+) (REF-) SIN+ SIN- Outer shield Ferrule 05 mm2 (20AWG) 1 3 4 5 6 7 8 X8A O o o o 11 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Shell Incremental CHA* CHB + CHZ+ CHA- CHB- CHZ- +5 V out DGND Shield BiSS-B/SSl/ EnDat 2.2 Data+ Clock+ Data- Clock- +5 V out DGND Shield Smart Abs Data+ Data- +5 V out DGND Shield 1 3 5 X8B o O o O O O 6 7 8 14 13 12 11 10 8 1 2 3 4 5 6 7 8 9 Shell Ferrule 0.14 mma (25AWG) Incremental CHA* CHB+ CHZ+ DGND CHA- CHB- CHZ- +5 V out Shield DIN4 DIN5 DIN6 DINI CREFO DOUT3 DOUT4 55mm Halls Hall LJ+ Hall V+ Hall W+ DGND Hall U Hall V- Hall W- +5 V out Shield Motor feedback Incremental encoder X8A and X8B can be used together to connect a single motor that has separate cables for encoder and Halls (e.g. a linear motor). Use X8A for the encoder and X8B for the Halls. Mating connectors xg XIO Weidmüller B2L 3.50/14/180 ANYTEK vw-350mm 14p mm2 / AWG 0.2-1.0128-16 0.2-1.0128-16 Order Code OPT-SIO-I Option card OPT-MF-200 Encoder breakout OPT-MF-201 Resolver adapter Recommended power filters 3AXD50000297450 3AXD50000032891 3AXD50000032892 Recommended regen resistors OH-Ol OH-02 OFl-03 JFI-02 3AXD50000046328 3AXD50000046327 3AXD50000032910 3ABD68711321 RGJ139 RGJ160 RGJ260 RGJ360 3AXD500000328gg 3AXD50000032900 3AXD50000032901 3AXD50000032902 3AXD50000037323 REV C (EN) 2/2 new@abb.com The information in this document is subject to change without notice. ABB assumes no responsibility for any errors that may appear in this document * Minimum size for UL installations is 14 AWG. CAUTION Electrical components can be damaged by static electricity. Before touching the card, be sure to discharge static electricity from your body and clothing by touching a grounded metal surface. Alternatively, wear an earth strap while handling the card. Never work on the motor cable or motor when input power is applied. To prevent equipment be certain that input and output signals are powered and referenced correctly. Do not remove the screw locks while the device is powered. See manual MicroFlex e190 for details.


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ABB MICROFLEX E190 (01) PDF MANUAL

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