VECTOR VEC021AC (01) PDF MANUAL

WHEN WORKING WITH LEAD ACID BATTERIES, ALWAYS MAKE SURE IMMEDIATE ASSISTANCE IS AVAILABLE IN CASE OF ACCIDENT OR EMERGENCY.

ALWAYS USE PROTECTIVE EYEWEAR WHEN USING THIS PRODUCT: CONTACT WITH BATTERY ACID MAY CAUSE BLINDNESS AND/OR SEVERE BURNS. BE AWARE OF FIRST AID PROCEDURES IN CASE OF ACCIDENTAL CONTACT WITH BATTERY ACID.

THERE IS A RISK OF EXPLOSIVE GASES BEING RELEASED WHEN LEAD ACID BATTERIES ARE BEING CHARGED OR DISCHARGED. FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE PROPERTY DAMAGE, EXPLOSIVE HAZARD, AND/OR PERSONAL INJURY. Lead-acid batteries generate hydrogen gas during normal operation, which is explosive, poisonous to breathe, and highly flammable.

WHEN CHARGING UNIT FROM A 110-VOLT AC ELECTRICAL OUTLET IN ANY WET OR DAMP AREA, MAKE SURE THAT THE OUTLET USED IS PROTECTED BY A GROUND FAULT INTERRUPT (GFI) SWITCH.

WHEN CHARGING THE UNIT NEAR WATER, DO NOT ALLOW THE ELECTRICAL CORDS AND OUTLETS TO GET WET OR COME NEAR WATER-ELECTRICAL SHOCK COULD RESULT!

JUMPSTART PROCEDURES SHOULD ONLY BE PERFORMED IN A SAFE, DRY, WELL VENTILATED AREA.

ALWAYS STORE BATTERY CLAMPS IN BUILT-IN HOLSTERS WHEN NOT IN USE. NEVER TOUCH BATTERY CLAMPS TOGETHER-THIS CAN CAUSE DANGEROUS SPARKS, POWER ARCING, AND/OR EXPLOSION.

WHEN USING THIS UNIT IN PROXIMITY TO THE VEHICLE’S BATTERY AND ENGINE, STAND THE UNIT ON A FLAT, STABLE SURFACE, AND BE SURE TO KEEP ALL CLAMPS, CORDS, CLOTHING AND BODY PARTS AWAY FROM MOVING VEHICLE COMPONENTS.

DO NOT WEAR VINYL CLOTHING WHEN JUMPSTARTING A VEHICLE-FRICTION CAN CAUSE DANGEROUS STATIC ELECTRICITY SPARKS. REMOVE ALL JEWELRY OR METAL OBJECTS THAT COULD CAUSE SHORT CIRCUITS OR REACT WITH BATTERY ACID.

ALWAYS DISCONNECT THE NEGATIVE (BLACK) JUMPER CABLE FIRST: FOLLOWED BY THE POSITIVE (RED) JUMPER CABLE.

NEVER ALLOW RED AND BLACK CLAMPS TO TOUCH EACH OTHER OR ANOTHER COMMON METAL CONDUCTOR-THIS COULD CAUSE DAMAGE TO THE UNIT AND/OR CREATE SPARKING/EXPLOSION HAZARD.

DO NOT EXPOSE BATTERY TO FIRE OR INTENSE HEAT AS IT MAY EXPLODE. BEFORE DISPOSING OF THE BATTERY, PROTECT EXPOSED TERMINALS WITH HEAVY-DUTY ELECTRICAL TAPE TO PREVENT SHORTING (SHORTING CAN RESULT IN INJURY OR FIRE).

DO NOT SMOKE OR USE INFLAMMABLE ITEMS (MATCHES, CIGARETTE LIGHTERS, ETC.) WHILE WORKING ON A VEHICLE’S BATTERY SYSTEM.

KEEP UNIT OUT OF REACH OF CHILDREN (WHETHER STORED, OR IN USE).

Vehicles that have on-board computerized systems may be damaged if vehicle battery is jumpstarted. Before jumpstarting this type of vehicle, read the vehicle’s owner’s manual to confirm that external-starting assistance is advised.

Excessive engine cranking can damage the vehicle’s starter motor. If the engine fails to start after the recommended number of attempts, discontinue jumpstart procedure and look for other problems that may need to be corrected.

SKIN: IF BATTERY ACID COMES IN CONTACT WITH SKIN, RINSE IMMEDIATELY WITH WATER, THEN WASH THOROUGHLY WITH SOAP AND WATER. IF REDNESS, PAIN, OR IRRITATION OCCURS, SEEK IMMEDIATE MEDICAL ATTENTION.

EYES: IF BATTERY ACID COMES IN CONTACT WITH EYES, FLUSH EYES IMMEDIATELY FOR MINIMUM OF 15 MINUTES-SEEK IMMEDIATE MEDICAL ATTENTION.

IMPORTANT: ALTHOUGH THIS UNIT IS DELIVERED IN A PARTIALLY-CHARGED STATE YOU MUST FULLY CHARGE IT WITH THE SUPPLIED 110-VOLT AC CHARGER FOR A FULL 24 HOURS, BEFORE USING IT FOR THE FIRST TIME.

IMPORTANT: DO NOT OVERCHARGE UNIT, THIS WILL REDUCE BATTERY LIFE. After initial charge, limit recharge times to: 12-VOLT DC – 3-4 HOURS MAX; 110-VOLT AC – 16-20 HOURS MAX. NOTE: AFTER GREEN “CHARGED” INDICATOR LIGHT COMES ON, UNIT CAN BE TOP-OFF CHARGED FOR AN ADDITIONAL 2-4 HOURS.

USE ONLY THE SUPPLIED CORDS FOR RECHARGING/OPERATING THIS UNIT. DO NOT RECHARGE FOR MORE THAN 3-4 HOURS MAXIMUM USING 12-VOLT DC METHOD. RECHARGE UNIT AFTER EACH USE. FULLY RECHARGE UNIT AFTER EACH USE, OR WHEN CHARGE STATUS INDICATOR SHOWS LOWER THAN “FULL”, AND EVERY 2 MONTHS WHEN NOT IN USE.

ALL ON/OFF SWITCHES SHOULD BE IN THE OFF POSITION WHEN THE UNIT IS CHARGING OR NOT IN USE. MAKE SURE ALL SWITCHES ARE IN THE OFF POSITION BEFORE CONNECTION TO A POWER SOURCE OR LOAD. When not in use, store unit with ON/OFF switch turned OFF.

NEVER INSERT ANYTHING OTHER THAN THE SUPPLIED POWER/RECHARGING CORDS OR RECOMMENDED APPLIANCE POWER/RECHARGING CORDS INTO THE 12-VOLT DC CHARGING/POWER SOCKET ON THIS UNIT. DO NOT USE ANY ACCESSORY THAT IS NOT RECOMMENDED OR PROVIDED BY THE MANUFACTURER.

DO NOT USE THIS UNIT TO OPERATE APPLIANCES THAT DRAW MORE THAN 10 AMPS (for 12-volt DC) or 15 AMPS (for the 12-volt DC receptacle on the unit itself).

THIS SYSTEM IS DESIGNED TO BE USED ONLY ON VEHICLES WITH 12-VOLT DC BATTERY SYSTEMS. DO NOT CONNECT TO A 6-VOLT OR 24-VOLT BATTERY SYSTEM.

THIS SYSTEM IS NOT DESIGNED TO BE USED AS A REPLACEMENT FOR A VEHICULAR BATTERY. DO NOT ATTEMPT TO JUMPSTART A VEHICLE THAT DOES NOT HAVE A BATTERY INSTALLED.

ALTHOUGH THIS UNIT CONTAINS A NON-SPILLABLE BATTERY, IT IS RECOMMENDED THAT UNIT BE KEPT UPRIGHT DURING STORAGE, USE AND RECHARGING. TO AVOID POSSIBLE DAMAGE THAT MAY SHORTEN THE UNIT’S WORKING LIFE, PROTECT IT FROM DIRECT SUNLIGHT, DIRECT HEAT, AND/OR MOISTURE.

CHECK UNIT PERIODICALLY FOR WEAR AND TEAR. REPLACE WORN OR DEFECTIVE PARTS IMMEDIATELY – CONTACT VECTOR™ CUSTOMER SERVICE DEPARTMENT AT (954) 923-1155.

DO NOT ATTEMPT TO JUMPSTART A FROZEN BATTERY.

NEVER SUBMERGE THIS UNIT IN WATER.

DO NOT USE INVERTER WITH POSITIVE GROUND ELECTRICAL SYSTEMS (THE MAJORITY OF MODERN AUTOMOBILES, RVS, AND TRUCKS ARE NEGATIVE GROUND). NOTE: REVERSE POLARITY CONNECTION WILL RESULT IN DAMAGE TO THE JUMPSTART SYSTEM.

THIS UNIT WILL NOT OPERATE APPLIANCES AND EQUIPMENT THAT PRODUCE HEAT, SUCH AS HAIR DRYERS, MICROWAVE OVENS, AND TOASTERS (when using the inverter).

ALWAYS RECHARGE IN A DRY, WELL-VENTILATED AREA, AWAY FROM WATER.

The Industrial Series™ 900 Jumpstart System & Power Supply has the following features:

• Heavy duty, INDUSTRIAL SERIES™, professional quality.

• Provides INSTANT POWER – whenever, and wherever it’s needed.

• Easy-to-use: emergency jumpstarter for cars, trucks, jet skis, snowmobiles, trucks, farm equipment, airplanes, boats, RVs (any 12-volt DC battery system).

• Ideal for garage, marina, service station, towing service, airport, farm/ranch, home, tailgate parties, beach, picnics, campsite, wilderness, utility power outages, emergency repairs.

• Sturdy and compact unit provides up to 50 hours of completely portable 12-volt DC power.

• Built-in cigarette lighter-type socket for use with 12-volt DC accessories (12 VOLT DC CHARGER/OUTPUT SOCKET, WITH OVERLOAD PROTECTION).

• Includes exclusive, built-in mounting (Patent Pending) for 110-volt AC power option – simply slide in the VEC023 150/300 watt inverter (sold separately for VEC021, included in VEC021AC) for safe, portable 110-volt AC power supply.

• Portable, safe & convenient – goes where extension cords can’t reach and utility power is not available.

• ON/OFF safety power switch (no key required, no key to get lost!).

• Cordless/rechargeable – includes charging cords for standard 110-volt AC wall socket (110 VOLT AC/DC CHARGER/POWER CORD), and vehicle’s 12-volt DC accessory outlet (12-VOLT DC/DC CHARGER/POWER CORD).

• Powerful – 400 instantaneous cranking amps; 900 peak amps.

• Solid-state, automatic operation and built-in circuit protection.

• Safe to use, transport, store.

• Includes non-spillable, maintenance-free, heavy duty, 17 amp hour sealed battery.

• Requires no maintenance (other than recharging) for optimum operation.

• Molded high-impact case is tough and durable.

• Heavy duty, industrial grade copper clamps (HEAVY-DUTY, 600 AMP COPPER CLAMPS) and #4AWG jumper cables (HEAVY-DUTY #4AWG WELDING QUALITY JUMPER CABLES) – with exclusive spring-loaded, quick-release storage holsters (EXCLUSIVE, QUICK-RELEASE, SPRING-LOADED CABLE HOLSTERS).

• 110-volt AC charger is Underwriter Laboratories safety tested and listed.

• Easy-to-read L.E.D. battery charging/status indicators (L.E.D. CHARGING/BATTERY STATUS INDICATORS and CHARGE STATUS BUTTON).

• Built-in work/emergency light (BUILT-IN WORK/EMERGENCY LIGHT with ON/OFF SWITCH) for roadside repairs and remote locations without utility power.

For model VEC021AC, it includes the detachable VEC023 Power Force 150™ inverter with BUILT-IN MOUNTING, BUILT-IN CORD STORAGE, and LOCK-IN/RELEASE BUTTON.

TO REMOVE BOOSTER CLAMPS FROM PROTECTIVE HOLSTER (referencing Fig. 3):

1. Simply PULL DOWN ON CLAMP (the CLAMP HOLSTER SHOULDER is spring loaded).

2. ROTATE TOP OF CLAMP OUTWARD while you pull down.

3. When clear of the FIXED CLAMP COVER, REMOVE CLAMP.

TO REPLACE BOOSTER CLAMP INTO PROTECTIVE HOLSTER:

1. RETURN CLAMP TO SHOULDER REST.

2. ROTATE OUT AND PUSH DOWN.

3. Then SLIDE CLAMP UP INTO PROTECTIVE COVER.

Before using, read all instructions and safety precautions. Ensure you are aware of first aid procedures. Wear protective eyewear. Do not smoke or use inflammable items. Stand the unit on a flat, stable surface away from moving parts. Do not attempt to jumpstart a frozen battery. Do not wear vinyl clothing. Remove jewelry and secure loose clothing.

EASY, STEP-BY-STEP JUMPSTARTING INSTRUCTIONS:

1. Turn OFF vehicle ignition and all accessories (radio, A/C, lights, cell phone, etc.). Place vehicle in “park” and set the emergency brake.

2. Make sure jumpstart system power switch is turned OFF.

3. Follow procedure for negative or positive grounded system, as follows:

NEGATIVE GROUNDED SYSTEM (NEGATIVE BATTERY TERMINAL IS CONNECTED TO CHASSIS – MOST COMMON METHOD):

• Remove booster clamps from protective holster as described previously.

• CONNECT POSITIVE (+) RED CLAMP TO VEHICLE BATTERY’S POSITIVE TERMINAL.

• CONNECT NEGATIVE (-) BLACK CLAMP TO CHASSIS OR A SOLID, NON-MOVING, METAL VEHICLE COMPONENT OR BODY PART. NEVER CLAMP DIRECTLY TO NEGATIVE BATTERY TERMINAL OR MOVING PART.

For Positive Grounded System (rare – positive battery terminal is connected to chassis):

• Connect negative (-) black clamp to vehicle battery’s negative terminal.

• Connect positive (+) red clamp to vehicle chassis or a solid, non-moving, metal vehicle component or body part. DO NOT clamp directly to positive battery terminal or moving part.

4. Turn jumpstart system’s power switch to ON position.

5. Start vehicle (do not turn key for longer than 5-6 seconds).

6. After vehicle starts, turn jumpstart system’s power switch to OFF position. Remove clamps (disconnect the negative (Black) jumper cable first; followed by the positive (Red) jumper cable) and replace them in the built-in storage holsters.

CAUTIONS:

• If vehicle fails to start, leave vehicle ignition key turned OFF, turn INDUSTRIAL 900™ power switch to OFF, disconnect the negative (-) clamp first, then the positive (+) clamp, and discontinue jumpstarting procedure.

• Recharge jumpstart system after each use.

WARNINGS:

• ALWAYS disconnect the negative (Black) jumper cable first; followed by the positive (Red) jumper cable.

• NEVER ALLOW RED AND BLACK CLAMPS TO TOUCH EACH OTHER OR ANOTHER COMMON METAL CONDUCTOR-THIS COULD CAUSE DAMAGE TO THE UNIT AND/OR CREATE A SPARK AND EXPLOSION.

To turn the work light on or off, simply toggle the switch on the front control panel.

Bulb Replacement:

1. Replacement bulbs are available from Vector™ Customer Service Department; call (954) 923-1155.

2. Remove the lens cover, two phillips type screws – snap out cover.

3. Remove the burned-out bulb.

4. Replace with a new bulb (12-volt 0.7 amp Krypton bulb).

5. Snap the lens cover back into place and replace the two screws – DO NOT OVER-TIGHTEN.

IMPORTANT FOR ALL CHARGING:

• MAKE SURE SAFETY ON/OFF SWITCH IS IN OFF POSITION DURING RECHARGING.

• Charge unit for full 24 hours, prior to first use.

• Recharge unit fully after each use.

• Recharge unit every two months, when it has not been used.

• If the 110-volt power inverter option is installed on the unit, the inverter’s ON/OFF switch must be in the OFF position during recharging.

4.1 110-Volt AC Charging:

1. Simply plug the 110-volt AC plug (Fig. 5 #1) of the AC/DC adapter/charger cord into any standard 110/120-volt AC wall outlet.

2. Plug the 12-volt DC cigarette type plug (Fig. 5 #2) into the 12-volt DC receptacle on the unit.

3. Charge this device for at least 14-16 hours or until the FULL indicator is lit. After initial charge, limit recharge times to 16-20 hours max.

4. NOTE: The unit can be overcharged (which will shorten the life of the battery) – DO NOT charge with AC charging procedure for more than 24 hours maximum.

5. Remove the power cord and store in a safe place.

4.2 12-Volt DC Charging:

The INDUSTRIAL 900™ system also comes with a DC/DC charging cord, for recharging the unit from the 12-volt DC cigarette lighter socket in a vehicle or boat. Note: This recharging method will NOT recharge the unit as effectively as recharging from a 110-volt AC outlet. The 12-volt DC recharging procedure is recommended only when it is necessary, as continued use of the 12-volt DC recharging procedure may shorten the battery system’s life.

WARNING: DO NOT RECHARGE FOR MORE THAN 3-4 HOURS MAXIMUM USING 12-VOLT DC METHOD.

1. NOTE: If unit is fully discharged, it is recommended that the vehicle being used for recharging be left running while the unit is being charged via the 12-volt DC method.

2. Insert one end of the DC/DC charging cord into the 12-volt DC cigarette lighter receptacle on the vehicle or boat (See Fig. 5 #3).

3. Insert the plug at the other end of this power cord (Fig. 5 #4) into the 12-volt DC receptacle on the front panel of the unit.

4. Charge the unit until the green CHARGED indicator is lit – DO NOT EXCEED 3-4 HOURS MAXIMUM.

5. Remove the power cord and store in a safe place.

4.3 Recharging General Information:

1. For maximum battery life, we recommend that the INDUSTRIAL 900™ system be kept fully charged at all times. If the battery is allowed to remain in a discharged state, battery life may be shortened.

Note: Recharging battery after each use will prolong battery life; frequent discharges between recharges will reduce battery life. Table I shows the relationship of the frequency of use between recharging and the expected number of discharge/recharge cycles.

The time required to fully recharge the INDUSTRIAL 900™ system after jumpstarting an engine depends on how many jumpstarts are performed between recharging sessions. Table II shows the approximate recharging times to be expected.

Note: Check the battery charge level by depressing the PUSH FOR STATUS switch. The L.E.D. display will show the level of the battery’s charge.

1. NOTE: Make sure that the unit’s safety ON/OFF switch is ALWAYS in the OFF position when using the 12-volt DC accessory outlet.

2. Lift up the cover of the unit’s 12-volt DC cigarette lighter-type receptacle.

3. Insert the 12-volt DC plug from the appliance into the receptacle on the unit.

4. Switch on the appliance, as usual.

CAUTION: DO NOT USE THIS UNIT TO OPERATE APPLIANCES THAT DRAW MORE THAN 15 AMPS.

Table III shows the estimated 12-volt DC operation times when using a fully-charged system.

NOTE: ALL TIMES ARE APPROXIMATE, AND BASED UPON FULLY CHARGED UNIT.

This requires the optional VEC023 Power Force 150 Watt Inverter (included with Model VEC021AC; sold separately for Model VEC021).

1. IMPORTANT: Before using the unit as a 110-volt power supply, read the complete instructions, information and troubleshooting tips, pertaining to the inverter, in the back of this manual (Sections 8 onwards).

2. Make sure that the inverter’s power switch is in the OFF position before recharging or making any connection to power source or load.

3. Line up the body housing on the Vector™ Power Force 150™ inverter with the mounting walls on the back of the INDUSTRIAL 900™. Slide the inverter into place, from right to left. See Fig. (2) #4.

4. Note the convenient built-in cord storage above the inverter mounting.

5. NOTE: Once inverter is properly in place, lock-in tab button will pop up, see Fig. (2) #3 (depress tab button to release and remove inverter).

6. Remove the inverter’s adapter cord from its storage compartment, and plug the cigarette lighter-type tip into the 12-volt DC receptacle on the front of the unit.

7. Plug the appliance’s 110-volt plug into the corresponding socket on the inverter.

8. Turn the inverter power switch to ON.

9. Turn the appliance on, and operate as normal.

10. After use, unplug the inverter’s adapter cord from the front of the unit and replace in the storage compartment.

CAUTION: RECHARGEABLE APPLIANCES

Certain rechargeable devices are designed to be recharged by plugging them directly into an AC receptacle. These devices may damage the Power Force 150™. When first using a rechargeable device, monitor its temperature for the initial ten minutes of use to determine whether it emits excessive heat. If excessive heat is detected, it is a good indication that the device should not be used with this inverter. This problem does not occur with the majority of battery-operated equipment. Most of these devices use a separate charger or transformer that is plugged into an AC receptacle. The Power Force 150™ is easily capable of running most chargers and transformers.

Table IV shows the estimated 110-volt AC operation times when using a fully-charged system.

NOTE: ALL TIMES ARE APPROXIMATE, AND BASED UPON FULLY CHARGED UNIT.

The VEC023 Power Force 150™ Inverter (included with Model VEC021AC; sold separately for Model VEC021) has the following features when used with the INDUSTRIAL SERIES™ 900:

• The Power Force 150™ inverter provides a portable power source to run a variety of 110-volt devices equipped with standard household-type plugs.

• The Power Force 150™ inverter is easily attached to (or removed from) the rear of the INDUSTRIAL 900™. The exclusive mounting (Patent Pending) is neat and convenient, maintaining the original single-unit integrity of the product.

• Using the Power Force 150™ inverter with the INDUSTRIAL 900™ does not reduce the efficiency of either device, or their portability. This combined unit provides the convenience of a 12-volt DC / 110-volt AC Power Supply and a completely portable, rechargeable emergency Jumpstart System, in one compact unit.

• The Power Force 150™ inverter can be stored permanently in place on the INDUSTRIAL 900™, or stored separately and quickly connected as needed.

• The Power Force 150™ inverter can also be used independently of the INDUSTRIAL 900™ as a 110-volt AC power supply (use in conjunction with your vehicle). For instructions, refer to the inverter’s full manual.

• It supplies 150 watts of continuous power, with a 300 watt peak.

• The inverter’s AC receptacle is fully marinized, weatherproof and fused.

• Added safety features include automatic shutdown and a low battery alarm to prevent damage to the unit’s main battery.

The Power Force 150™ inverter is an electronic device that converts low voltage DC (direct current) electricity from a 12-volt DC power source (like the INDUSTRIAL 900™ system) to standard 110-volt AC (alternating current) household power.

Principle Of Operation: The inverter converts power in two stages. The first stage is a DC-to-DC conversion process that raises the low voltage DC at the inverter input to 14.5-volts DC. The second stage is the actual inverter stage that converts the high voltage DC into 110-volts, 60 Hz AC. The DC-to-DC converter stage uses modern high frequency power conversion techniques. The inverter stage uses advanced power MOSFET transistors in a full bridge configuration.

Output Waveform – Modified Sine Wave: The AC output waveform is known as a “quasi-sine wave” or a “modified sine wave”. It is a stepped waveform designed to have characteristics similar to the sine wave shape of utility power. This type of waveform is suitable for most AC loads, including linear and switching power supplies used in electronic equipment, transformers, and motors. The modified sine wave is designed to have an RMS (root mean square) voltage of 115-volts. Most AC voltmeters (both digital and analog) are sensitive to the average value and will read about 20 to 30 volts low when measuring this output. For accurate measurement, use a true RMS reading voltmeter.

1. Ensure that the inverter’s power switch is in the OFF position before making any connection.

2. Line up the housing on the Vector™ Power Force 150™ inverter with the mounting walls on the back of the INDUSTRIAL 900™. Slide the inverter into place, from right to left (referencing Fig. 2 #4).

3. Note the convenient built-in cord storage above the inverter mounting.

4. Once the inverter is properly in place, the lock-in tab button on the right will pop up. Depress this tab button to release and remove the inverter.

The power source must provide between 11 and 14.5-volts DC and must be able to supply the necessary current to operate the load. The INDUSTRIAL 900™ contains a 12-volt DC, 17 amp hour maintenance-free sealed lead acid battery. To obtain a rough estimate of the current (in amperes) required to operate a particular device (load), simply divide the power consumption of the load (in watts) by 10. Example: If a load is rated at 100 watts, the power source must be able to deliver: 100 ÷ 10 = 10 amperes.

CAUTION: The Power Force 150™ must only be connected to batteries with a nominal output voltage of 12-volts DC. The unit will not operate from a 6-volt battery and will sustain permanent damage if connected to a 24-volt battery.

Connecting To Power Source (Industrial 900™):

The Power Force 150™ is equipped with a cigarette lighter-type plug. The tip of the plug is positive and the side contact is negative. Simply insert the plug firmly into the 12-volt DC socket on the front of the INDUSTRIAL 900™.

CAUTION – REVERSE POLARITY CONNECTION WILL RESULT IN DAMAGE TO THE INVERTER. If the inverter is connected to the incorrect polarity, the fuse will be blown. If the unit does not function after replacement of the fuse, the unit must be returned for repair (not covered by warranty).

CAUTION: DO NOT USE WITH POSITIVE GROUND ELECTRICAL SYSTEMS. (THE MAJORITY OF MODERN AUTOMOBILES, RVS, AND TRUCKS ARE NEGATIVE GROUND)

Connection To Load:

1. Make sure that the ON/OFF switch on the inverter is in the OFF position.

2. Remove the inverter’s power cord from its storage compartment and connect the Power Force 150™ to the 12-volt DC socket on the front of the INDUSTRIAL 900™. Leave the ON/OFF switch on the INDUSTRIAL 900™ in the OFF position.

3. Turn the inverter’s ON/OFF switch to the ON position. The inverter’s green LED indicator will illuminate to indicate that the unit is functioning.

4. Make sure the load requirements of your equipment are within the parameters of the Power Force 150™ output.

5. If so, plug the appliance into the standard household-type AC outlet on the inverter and turn ON your equipment.

6. If an audible alarm sounds, refer to the Troubleshooting section of this manual for probable causes and recommendations.

DO NOT CONNECT TO AC DISTRIBUTION WIRING: The Power Force 150™ is engineered to be connected directly to standard electrical and electronic equipment as described. Do not connect the Power Inverter to household or RV AC distribution wiring. Do not connect the Power Inverter to any AC load circuit in which the neutral conductor is connected to ground (earth) or to the negative of the DC (battery) source.

If the Power Force 150™ is overloaded and the spade type fuse (30A) is blown, flip up the fuse replacement cover on the back of the Power Force 150™ and replace the blown fuse with a new spade type, 30 Amp fuse, available from Vector™ Customer Service Department (954) 923-1155. Determine the cause of the short before restarting the Power Force 150™ again.

Fuse Replacement in automobile (only applies when using inverter direct from vehicle): Most automobile cigarette lighter circuits use fuses at 15 Amps or less. In order to maximize the output of your Power Force 150™ and minimize the possibility of shutdown due to a blown fuse in your vehicle, it may be necessary to replace the existing fuse in your automobile cigarette lighter circuit with a minimum 15 amp fuse. This fuse amperage change will not affect performance or any other aspect of this circuit.

For best operating results, the inverter should be properly installed (as directed in this manual) in the INDUSTRIAL 900™. The combined unit should only be used in locations that meet the following criteria:

• DRY – Do not allow water or other liquids to come into contact with unit.

• COOL – Ambient air temperature should be between -20° C and 40° C – ideally between 15° C and 25° C (60 – 80° F). Do not place the unit on or near a heating vent or any piece of equipment which is generating heat above room temperature. Keep the unit away from direct sunlight, if at all possible.

• VENTILATED – Keep the area surrounding the Power Force 150™ clear to ensure free air circulation around the unit. Do not place items on or over the inverter during operation. A fan is helpful if the inverter is operating at maximum power outputs for extended periods of time. The unit will shut down if the internal temperature exceeds 90° C. Restart the unit once it cools down sufficiently.

• SAFE – Do not use the unit near flammable materials or in any locations that may accumulate flammable fumes or gases.

Rated versus Actual Current Draw of Equipment:

Most electrical tools, appliances and audio/video equipment have labels that indicate the power consumption in amps or watts. Be sure that the power consumption of the item you wish to operate is rated at 200 watts or less. (If the power consumption is rated in amps, simply multiply by the AC volts (110) to determine the wattage). Example: AMPS (1) X VOLTS (110) = 110 WATTS.

The inverter has overload protection, so it is safe to try to operate equipment rated at 200 watts or less. The inverter will shut down if it is overloaded, and will restart once the overload is rectified.

Resistive loads are the easiest for the Power Force 150™ to run; however, larger resistive loads, such as electric stoves or heaters, usually require more wattage than the Power Force 150™ can deliver on a continuous basis. Inductive loads, such as TVs and stereos, require more current to operate than do resistive loads of the same wattage rating. Induction motors, as well as some televisions, may require 2 to 6 times their wattage rating to start up. The most demanding in this category are those that start under load, such as compressors and pumps. Testing is the only definitive way to determine whether a specific load can be started and how long it can run. The unit will simply shut down if it is overloaded. To restart the unit after a shutdown due to overloading, momentarily turn off the power to the unit.

THIS UNIT WILL NOT OPERATE APPLIANCES AND EQUIPMENT THAT PRODUCE HEAT, SUCH AS HAIR DRYERS, MICROWAVE OVENS, AND TOASTERS.

Battery Operating Time: Refer to TABLE IV ON PAGE 10 of the PDF (page 9 in the PDF document itself) for estimated 110-volt AC operation times.

The Power Force 150™ monitors the following potentially hazardous conditions:

• Low Battery Voltage – This condition is not harmful to the inverter but could damage the INDUSTRIAL 900™. An audible alarm will sound when input voltage drops to 10.6. The Power Force 150™ automatically shuts down when input voltage drops to 10.0-volts. The INDUSTRIAL 900™ must be fully recharged. Then the unit may be restarted.

• Over Voltage Protection – The Power Force 150™ will automatically shut down when the input voltage exceeds 15-volts DC.

• Short Circuit Protection – Reverse polarity or a short circuit condition will usually result in the fuse being blown. Immediately disconnect the shorted load and replace the fuse of the Power Force 150™ as described in the VEC023 Power Force 150™ operation manual.

• Overload Protection – The inverter will automatically shut down when the continuous draw exceeds 150 watts.

• Over Temperature Protection – When the temperature sensor inside the Power Force 150™ reaches 150° F, the unit will automatically shut down. Allow the unit to cool for at least 15 minutes before restarting after a heat-related shutdown. Unplug unit while cooling.

CAUTION: LOW BATTERY ALARM

An alarm will sound when the voltage from the battery drops to 10.6-volts. This is an indication that the battery needs to be recharged. STOP OPERATION OF THE ELECTRONIC DEVICE IMMEDIATELY since the Power Force 150™ will shut down automatically shortly thereafter, when the battery voltage drops to 10-volts. Recharge the INDUSTRIAL 900™, per the instructions in this manual.

“Buzzing” sound in audio systems:

Some inexpensive stereo systems and “boom boxes” emit a buzzing sound from their speakers when operated from the Power Force 150™ power inverter. This occurs because the power supply in the electronic device does not adequately filter the modified sine wave produced by the Power Force 150™. The only solution to this problem is to use a sound system that incorporates a higher quality power supply.

Television Interference:

The Power Force 150™ is shielded to minimize interference with TV signals. However, in some instances, some interference may still be visible, particularly with weak TV signals. Try the following corrective measures:

• Position the unit as far as possible from the television, the antennae and the antennae cables. Use an extension cable, if necessary.

• Adjust the orientation of the unit, the antennae cables and the TV power cord to minimize interference.

• Make sure that the antennae feeding the television provides an adequate (“snow free”) signal and that high quality, shielded antennae cable is used.

This unit contains a maintenance-free, sealed, non-spillable, lead acid battery which must be disposed of properly. Some states require recycling. Disposal question? In USA, call 1-800-RE-USE-PB (783-7372), or Vector Customer Service Department (954)923-1155. On page 7, it also states: Contains a maintenance-free, sealed, non-spillable, lead acid battery which must be disposed of properly. Most states require recycling – contact your local authority for information. SEALED LEAD BATTERY, MUST BE RECYCLED OR DISPOSED OF PROPERLY, DISPOSAL QUESTION? FOR USA CALL 1-800-RE-USE-PB (738-7372) OR VECTORTM CUSTOMER SERVICE.

WARNINGS for Battery Disposal:

• DO NOT DISPOSE OF THE BATTERY IN FIRE AS THIS MAY RESULT IN AN EXPLOSION.

• BEFORE DISPOSING OF THE BATTERY, PROTECT EXPOSED TERMINALS WITH HEAVY-DUTY ELECTRICAL TAPE TO PREVENT SHORTING (SHORTING CAN RESULT IN INJURY OR FIRE).

• DO NOT EXPOSE BATTERY TO FIRE OR INTENSE HEAT AS IT MAY EXPLODE.

For replacement parts (bulbs, batteries, fuses, etc.), contact Vector™ Customer Service: (954) 923-1155.

For battery replacement, it is recommended to return the unit to Vector™ Customer Service for battery replacement: Contact (954) 923-1155.