TURBO AIR JBT-36 (02) PDF MANUAL


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PDF Content Summary: CAUTION! PLEASE KEEP POWER SWITCH ON BEFORE OPERATING THIS EQUIPMENT Turbo Air Speed up the Pace of Innovation Salad Table Refrigerator & Freezer Service Manual Please read this manual completely before attempting to install or operate this equipment! Sandwich Salad Unit JBT-36 JBT-48 JBT-60 JBT-72 turboairinc.com TABLE OF CONTENTS 1. EXPLODED VIEW 1-1. JBT-36 EXPLODED VIEW 1-2. JBT-48 EXPLODED VIEW 1-3. JBT-60 EXPLODED VIEW 1-4. JBT-72 EXPLODED VIEW 2. WIRING DIAGRAMS 3. MAIN PART 4. MAIN COMPONENTS 5. PARTS LIST 6. TEMPERATURE CONTROL INSTRUCTION 7. REPLACEMENT OF MAIN COMPONENTS 7-1. REPLACING DOOR 7-2. REFRIGERATION COMPARTMENT PARTS 7-3. COMPRESSOR COMPARTMENT PARTS 7-4.DISASSEMBLE Refrigerator Compartment 7-5 Replacing FRONT PCB 7-6 How to use Display PCB 7-7 Replace Main PCB 7-8 Replacing cabinet frame heater(and/or)mullion heater 1. EXPLODED VIEW 1-1. JBT-36 EXPLODED VIEW 12345678Evap Duct Cover 91011 11 12 1314 15 18 17 16 9 10 8 6 192021 22 345 24 2526 1 2 23 Part Name Assy Evap Fan Motor Evaporator Display PCB 12Pan Guide S Assy Condenser Motor Assy Front Cover 13Assy Pan Support Caster 14Assy Door R _ 900 15Assy Cabinet Main PCB 16171819202122 Drian Pan 2324Bottom Hinge R 25Trans 26 Drain Guide Fan Cover Wire Pan Guide Assy Counter Top Top Hinge R Unit Reinfoce Unit Side Cover Condenser Suction Pipe Comprssor Dryer 7 1-2. JBT-48 EXPLODED VIEW Evap Duct Cover 9 11 10 12 13 1415 18 17 16 8 5 6 1920 22 21 27 28 24 2625 29 23 1 2 Part Name 1Display PCB 12Pan Guide S 23Assy Condenser Motor 2Assy Front Cover 13Assy Pan Support 24Caster 3Bottom Hinge R 14Assy Counter Top 25Trans 4Assy Door R 15Assy Cabinet 26 Main PCB 5Top Hinge R 16Unit Reinfoce 27Top Hinge L 6Drain Guide 17Unit Side Cover 287Fan Cover Wire 18Condenser 29 Assy Door L 819Suction Pipe 9Assy Evap Fan Motor 20Comprssor 10Evaporator 21Dryer 11 Pan Guide 22 Drian Pan Bottom Hinge L 4 7 3 1-3. JBT-60 EXPLODED VIEW Evap Duct Cover 9 11 10 12 13 1415 18 17 16 8 5 6 1920 22 21 27 28 24 2625 29 23 1 2 Part Name 1Display PCB 12Pan Guide S 23Assy Condenser Motor 2Assy Front Cover 13Assy Pan Support 24Caster 3Bottom Hinge R 14Assy Counter Top 25Trans 4Assy Door R 15Assy Cabinet 26 Main PCB 5Top Hinge R 16Unit Reinfoce 27Top Hinge L 6Drain Guide 17Unit Side Cover 287Fan Cover Wire 18Condenser 29 Assy Door L 819Suction Pipe 9Assy Evap Fan Motor 20Comprssor 10Evaporator 21Dryer 11 Pan Guide 22 Drian Pan Bottom Hinge L 4 7 3 1-4. JBT-72 EXPLODED VIEW Evap Duct Cover 9 11 10 12 13 1415 1917 16 20 56 18 21 22 27 24 1 29 23 25 2628 2 Part Name 1Display PCB 12Pan Guide S 23Assy Condenser Motor 2Assy Front Cover 13Assy Pan Support 24Caster 3Bottom Hinge R 14Assy Counter Top 25Trans 4Assy Door R 15Assy Cabinet 26 Main PCB 5Top Hinge R 16Unit Reinfoce 27Top Hinge L 6Drain Guide 17Unit Side Cover 287Fan Cover Wire 18Condenser 29 Assy Door L 819Suction Pipe 9Assy Evap Fan Motor 20Comprssor 10Evaporator 21Dryer 11 Pan Guide 22 Drian Pan Bottom Hinge L 3 4 78 2. WIRING DIAGRAMS 3.MAIN PART DISPLAY PCB DISPLAY PCB CONDENSER UNIT SUCTION PIPE(B) COMP CONDENSER FAN MOTOR CONDENSER DRAIN PIPE DRYER DRAIN PAN CONDENSER FAN MOTOR ASSY CONDENSER MOTOR FAN BLADE CONDENSER MOTOR BRACKET CONDENSER MOTOR PCB BOX TRANSFORMER MAIN PCB DOOR GASKET DOOR FRAME DOOR GASKET EVAP UNIT R-SENSOR D-SENSOR EVAP FAN MOTER EVAP EVA DRAIN GUIDE EVAP DUCT FAN COVER EVAP DUCT 4. MAIN COMPONENTS 1.COMPRESSOR MODEL PART NAME PART NO. HP CAPACITY TYPE OF INPUT MAKER JBT-36 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO JBT-48 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO JBT-60 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO JBT-72 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO 2. COMPRESSOR RELAY , OVERLOAD MODEL RELAY OVERLOAD MAKER NOTE JBT-36 - 4TM314TFBYY-52 SENSATA JBT-48 JBT-60 JBT-72 SENSATA MODEL JBT-36 JBT-48 JBT-60 JBT-72 - 4TM314TFBYY-52 SENSATA - 4TM314TFBYY-52 SENSATA - 4TM314TFBYY-52 3. COMPRESSOR CAPACITOR STARTING 200V/100μF 200V/100μF 200V/100μF 200V/100μF MODEL POLE INPUT BLADE MAKER SHADED POLE INDUCTION SUNGSHIN IS-3220QTBA PART NO. RUNNING 230V/10μF 230V/10μF 230V/10μF 230V/10μF PART NO. ---- MAKER ---- NOTE ------- - 4. CONDENSER FAN MOTOR PART NAME PART NO. TYPE JBT-36 JBT-48JBT-60 SI 0010066F8G1-GSWD0244 P4 zH06,V511 3LA JBT-72 5. EVAPORATOR FAN MOTOR MODEL PART NAME PART NO. POLE INPUT TYPE BLADE MAKER JBT-36 JBT-48 JBT-60 M729900201 2P 115V,60Hz SHADED POLE INDUCTION JBT-72 MODEL CAPILLAY LENGTH Refriferant MAKER NOTE JBT-72 ZYTEL 4 SUNGSHIN 6. CAPILLARY TUBE LENGTH AND REFRIFERANT JBT-36 OD2.4ɼID1.2ɼL=2530 7.0oz JBT-48 OD2.4ɼID1.2ɼL=3030 7.0oz JBT-60 OD2.4ɼID1.2ɼL=3030 8.5oz OD2.4ɼID1.2ɼL=3530 10.6oz 7.FILTER DRYER MODEL PART NO. REFRIGERANT SPEC NOTE JBT-36 BR84100101 BR84100101 BR84100101 BR84100101 PART NAME PART CODE DESCRIPTION 9 MODEL 12 15 18 REMARK ASSY COUNTER TOP BR2FF00100 BR5FF00100 BR8FF00100 BR9FF00100 BR21800200 BR51800200 BR81800500 BR81800400 BR81800301 KR9AF00102 KR2AF00202 KR2AF00102 KR5AF00202 KR5AF00102 KR8AF00202 KR8AF00302 KR8AF00102 KR23300103 KR53300103 KR83300103 KR93300103 R-134A R-134A R-134A R-134A C-052-5 C-052-5 C-052-5 C-052-5 -JBT-48 -JBT-60 -JBT-72 - 5. PARTS LIST 1 ASSY COUNTER TOP 1 ASSY COUNTER TOP 1 ASSY COUNTER TOP 1ASSY PAN SUPPORT ASSY PAN SUPPORT ASSY PAN SUPPORT 11ASSY DOOR_900 (R) 1ASSY DOOR_1200 (L) ASSY DOOR_1200 (R) ASSY DOOR_1500 (L) ASSY DOOR_1500 (R) ASSY DOOR_1800 (L) ASSY DOOR_1800 (M) ASSY DOOR_1800 (R) DOOR GASKET_1200 DOOR GASKET_1500 DOOR GASKET_1800 DOOR GASKET_900 1DOOR BUSHING SPRING BAR SPRING BAR 1 BOTTOM HINGE (U) (L) 1 1 1 BOTTOM HINGE (U) (R) DOOR TOP HINGE (L) 1 1 1 DOOR TOP HINGE (R) COMPRESSOR EVAP_12/1500 EVAP_1800 EVAP_900 11 1 ASSY PAN SUPPORT BR91800200 PAN GUIDE PAN GUIDE(S) 11 11 111 PVC PVC PVC ABS SUS SUS SUS SUS CUCUCU 23 4 4 6 8 10 PVC 223M720700101 2 4 4 6 BR98400100 2 3BR98400200 230229M0305 30229M0405 M722900206 M369700100 BR2AD00103 BR8AD00103 BR9AD00103 1 1 1 2 M722900106 1 1 1 2 HBL-27YE-1 11 1 1 1 1 11 PART NAME PART CODE DESCRIPTION REMARK MODEL 9 12 15 18 DRYER BR84100100 CU 1 1 1 1 CONDENSER CONDENSER CONDENSER FAN MOTOR 1 1 1 1 EVAP FAN MOTOR DISPLAY PCB 1 1 1 1 MAIN PCB 1 1 1 1 POWER CORD 1 1 1 1 R SENSOR (S/P) 1 1 1 1 D SENSOR (S/P) 1 1 1 1 TRANS 1 1 1 1 MAIN PCB COVER(B) MAIN PCB COVER(F) ASSY MAGNET ASSY MULLION ASSY MULLION (B) ASSY UNIT FRONT COVER 1EVA DRAIN GUIDE_1200 EVA DRAIN GUIDE_1500 EVA DRAIN GUIDE_1800 EVA DRAIN GUIDE_900 1 UNIT SIDE COVER EVAP DUCT_1200 EVAP DUCT_1500 EVAP DUCT_1800 EVAP DUCT_900 SHELF STANDARD FIXTURE SHELF CLIP SHELF_1200 SHELF_1500 SHELF_1800 SHELF_900 CASTER CASTER FAN COVER WIRE DRAIN PAN FRONT PCB CASE POWER SWITCH DRAIN HOSE CABINET HEATER CABINET HEATER CABINET HEATER CABINET HEATER MULLION HEATER KF24900104 KF84900105 G8F6600100 M729900201 KR85400100 BR85400100 CM71300200 K3F5102101 K3F5102001 K3F6000100 KR81400100 KR81400200 KR89900200 KR9AC00100 BR8AC00100 KR81900302 BR21900102 BR51900102 BR81900102 BR91900102 KR81900104 BR21700101 BR51700101 BR81700101 BR91700101 M725300201 30220L0903 BR29000102 BR59000102 BR89000102 BR99000102 G8F6500101 G8F6500201 U609000100 30211A0202 KR93200300 30281Q0100 BR93000100 JR25300102 JR55300102 JR85300102 JR95300102 JR85300201 1 1 1 1 SUS SUS SUS SUS SUS SUS SUS SUS SUS SUS SUS SUS PA-66 PE-CO (GRAY) PE-CO (GRAY) PE-CO (GRAY) PE-CO (GRAY) MOVE 4 INCH STOP 4 INCH P.P ABS ABS PVC OPTION OPTION OPTION OPTION OPTION 1 2 2 3 1 1 1 1 1 1 1 1 02-10-201-10 2 2 2 2 1 1 11 11 11 1 1 1111 1 1 114 8 8 12 4 88 122 2 2 1 1 2 2 2 4 2 2 2 2 1 2 2 3 1 1 1 1 1 1 1 1 1 1 1 1 111 11 1 1 1 1 12 6. TEMPERATURE CONTROL INSTRUCTION 7.REPLACEMENT OF MAIN COMPONENTS 7-1.REPLACING DOORS A.Unscrew the screws on top hinge B.Take off top hinge

C.Take off doors B.DOOR ASSY 7-2.REFRIGERATOR A.Unscrew the screws on EVAP DUCT

B.Take off EVAP DUCT C.Take off SENSOR D.Disassemble EVAP MOTOR E.Pull out the EVAP 7-3.MECHANICAL ROOM A.Take off the UNIT FRONT COVER B.Take off the UNIT SIDE COVER C.Take off the MACH COVER E.Pull-out MECHANICAL ROOM D.Unscrew the secrews on COMP BASE 7-2.REFRIGERATOR A.Unsolerder SUCTION PIPE(B) and COMP as below B.Unsolder CONDENSER and DRAIN PIPE as below C.Disassemble the COMPRESSOR D.Take apart the CONDENSER MOTOR E.Disassemble the CONDENSER F.Disassemble filter dryer 7-5 Replace Front PCB A.lift the unit front cover as illustrated below. B.Switch off the power. C.Unplug D.Remove the display PCB back cover by unscrewing the four screws located on the display PCB back cover. E.Disassemble display PCB. F.Replace display PCB with the new one. G.Screw the display PCB. H.Tighten the screws located on display PCB back cover. I.Put the plug in the socket. J.Turn on the unit. 7-6 How to use Display PCB A.Push"SW1" and "SW2" button (SWI©. SW2§ )at B.Bar LED display "F1",the unit is at the mode of freezer. the same time and wait five seconds to set mode.

C.Then push"SW1" button (SWI©) one time,the unit is at the mode of freezer(F2). D.Push"SW1" button (SWI©) agian,the unit is at the mode of refrigerator(R1). E.Turn off the power after setting the necessiry mode,then restart the power.

7-7 Replace Main PCB A.lift the unit front cover as illustrated below. B. Unscrew the main PCB cover (front). C.Unscrew the the main PCB cover(back). D.Disconnect the connectors. E.Figure of the removed connectors. F.Separate the PCB. G.Take apart the main PCB from electrical box. H.Replace the main PCB with the new one. I.Connect connectors of main PCB. J.Tighten the screws as below. K.Assemble the unit front cover. A.Insert thepoint of“-”type screw driver into the gap between the frame and frame cover. 7-8 Replacing cabinet frame heater(and/or)mullion heater B.Take apart the frame cover from the frame. C.Pull out the heater wire from the inlet. D.Insert new cabinet heater wire to the inlet. E.Assemble the frame cover with frame.Pat the frame cover with the soft hammer,etc. F.Disassemble the mullion frame. G.Uncap connectors of mullion heater. H.Take apart mullion frame cover from mullion frame. I.Replace the mullion heater with a new one.


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