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What are the installation and location safety warnings for the TRIPP LITE BP480V10?
Install the battery cabinet in a controlled indoor environment, away from moisture, temperature extremes, flammable liquids and gasses, conductive contaminants, dust and direct sunlight.
Install the TRIPP LITE BP480V10 in a level, structurally sound location.
The battery cabinet is very heavy; use extreme caution when moving or lifting the unit.
Operate the battery cabinet at indoor temperatures between 0 degrees C and 40 degrees C (32 degrees F and 104 degrees F) and 30-90% non-condensing humidity only. For optimum battery performance, maintain an ambient indoor temperature of 25 degrees C (77 degrees F).
Leave adequate space around the front and rear of the battery cabinet for proper ventilation. Do not block, cover or insert objects into the external ventilation openings of the battery cabinet.
Do not place any object on the battery cabinet, especially containers of liquid.
Do not attempt to stack the battery cabinet. Attempting to stack the battery cabinet may cause permanent damage and create a potential for serious personal injury.
Do not attempt to unpack or move the battery cabinet without assistance. Use appropriate handling equipment rated to bear the weight and bulk of the battery cabinet, such as freight elevators, pallet jacks and forklifts. Fully extend forks under load. Spread forks to maximum possible width under load. Lift cabinet from bottom only. Wear safety shoes.
For emergency use, install a fire extinguisher rated for energized electrical equipment fires (Class C rating or exact equivalent, with a non-conductive extinguishing agent) near the battery cabinet.
What electrical connection warnings must be followed for the TRIPP LITE BP480V10?
The TRIPP LITE BP480V10 contains hazardous high voltages that have the potential to cause personal injury or death from electric shock.
The battery cabinet has its own energy source. The output terminals may be live even when the battery cabinet is not connected to a UPS system.
The battery cabinet must be suitably grounded according to all applicable electrical wiring regulations.
De-energize all input and output power sources before installing cables or making electrical connections.
Use flexible cable of sufficient length to permit battery cabinet servicing.
Use ferrule caps to cover termination cables and prevent frayed ends from shorting on terminal blocks. Use cabling rated VW-1, FT-1 or better. Use cable sleeves and connector clamps.
Confirm that all cables are marked correctly according to their purpose, polarity and diameter.
Observe proper polarity by connecting negative to negative and positive to positive (and center string to center string, where applicable). Failure to observe proper polarity may damage the batteries and create a serious risk of personal injury and property damage.
Wiring should be performed by trained, qualified electricians only.
How should the batteries in the TRIPP LITE BP480V10 be handled and maintained?
The battery cabinet does not require routine maintenance by the user. There are no user-serviceable parts inside. Only qualified, knowledgeable service personnel familiar with all required precautions should open the access panels for any reason.
The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries. Do not attempt to add water to these batteries or sample the electrolyte specific gravity.
VRLA batteries can contain an explosive mixture of hydrogen gas. DO NOT SMOKE when near batteries. DO NOT cause flames or sparks near batteries. Discharge static electricity from body before touching batteries.
DO NOT open or mutilate batteries. Released electrolyte is harmful to the skin and eyes and may be toxic. DO NOT dispose of batteries in a fire as they may explode.
Batteries present a risk of electrical shock and burns from high short-circuit current. Battery connection or replacement should be performed only by qualified service personnel. Use tools with insulated handles. Remove watches, rings or other metal objects. Wear rubber gloves and boots.
Do not short or bridge the battery terminals with any object. Do not lay tools or metal parts on top of batteries.
Replace batteries with equivalent batteries (same number and type).
Allow batteries to charge uninterrupted for 24 hours after installation.
What components are located on the rear panel of the TRIPP LITE BP480V10?
The rear panel of the battery pack includes two primary components:
1. DC Connector: Connects to the UPS or a second battery pack.
2. Fuse Holder: Battery over-current protection fuse holder.
How do I unpack and inspect the TRIPP LITE BP480V10?
Step 1. Remove the battery pack from the packaging. Note that the unit is very heavy; be cautious when unpacking and lifting to avoid injury.
Step 2. Inspect the package contents for impact or other damage. The package should include:
Battery Pack Unit
Owner’s Manual
Battery Connection Cable
What are the requirements for selecting an installation site for the TRIPP LITE BP480V10?
1. Maintain at least 20 cm (8 inches) clearance between the unit’s rear panel and a wall or other obstructions.
2. Do not block airflow to the unit’s ventilation openings.
3. Ensure the installation site environmental conditions are in accordance with the unit’s working specifications to avoid overheating or excessive moisture.
4. Do not place the unit in a dusty or corrosive environment or near any flammable objects.
5. Note that this unit is not designed for outdoor use.
How do I connect the TRIPP LITE BP480V10 to a UPS?
Follow the installation diagram provided to connect a UPS to the battery pack using the included cable. Ensure that cables are fully inserted into their connectors. Small sparks may result during battery connection; this is normal. Be sure to connect the protective earth wire ring terminals to the earth bonding screw on each cabinet.
Do not connect or disconnect battery packs when the UPS is running on battery power.
Note: The battery pack’s DC connectors are connected together. Connecting cables may be plugged into either connector.
What is the procedure for installing batteries in a TRIPP LITE BP480V10 cabinet?
If the external battery pack cabinet does not include batteries pre-installed, follow these procedures:
1. Ensure the battery pack cabinet is disconnected from the UPS.
2. Remove the two side plates and four barrier plates.
3. Install 80 batteries into the battery pack.
4. Reinstall the four barrier plates to secure all batteries. Caution: When installing barrier plates, do not short circuit the battery terminals as injury or fire may result.
5. Connect the two red wires, two black wires, and four blue wires from the fuse holder to the batteries.
6. Connect four 320 mm wires.
7. Connect 72 100 mm wires.
What are the technical specifications for the TRIPP LITE BP480V10?
| Battery Cabinet Model | Included Breakers | Unit Dimensions (H x W x D) | Shipping Dimensions (H x W x D) | Unit Weight | Shipping Weight | Description |
|---|---|---|---|---|---|---|
| BP480V09 | 100A Fuses | 836 x 250 x 779 mm | 1018.5 x 380 x 919.5 mm | 246.5 kg | 273.5 kg | Battery cabinet with 80 x 9Ah batteries pre-installed. |
| BP480V10 | 100A Fuses | 836 x 250 x 779 mm | 1018.5 x 380 x 919.5 mm | 273 kg | 290 kg | Battery cabinet with 80 x 10Ah batteries pre-installed. |
| BP480V10-NIB | 100A Fuses | 836 x 250 x 779 mm | 1018.5 x 380 x 919.5 mm | 55 kg | 82 kg | Battery cabinet without batteries installed, designed for 80 x 10Ah/9Ah batteries. Links and fuses included. |
How should the TRIPP LITE BP480V10 be stored?
If the charging source remains off for an extended period of time, it should be turned on periodically to allow the batteries to recharge. The charging source should be turned on and the batteries should be recharged for at least one uninterrupted 24-hour period every 3 months.
Failure to recharge the batteries periodically may cause permanent battery damage.
What is the battery wiring sequence for the TRIPP LITE BP480V10?
The following table details the connection wire requirements for batteries 1 through 10:
| BAT Number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
|---|---|---|---|---|---|---|---|---|---|---|
| Terminal | – / + | – / + | – / + | – / + | – / + | – / + | – / + | – / + | – / + | – / + |
| Connection Wire | Black wire from Fuse Holder | 100 mm Wire | 100 mm Wire | 100 mm Wire | 100 mm Wire | 100 mm Wire | 100 mm Wire | 100 mm Wire | 100 mm Wire | 100 mm Wire |
Wiring continues in a series configuration until battery 40 (Right Side) and battery 80 (Left Side). Key connections include:
Battery 10 to 11: 320 mm Wire
Battery 20: Blue wire from Fuse Holder
Battery 21: Blue wire from Fuse Holder
Battery 30 to 31: 320 mm Wire
Battery 40: Red wire from Fuse Holder
Battery 41: Black wire from Fuse Holder
Battery 50 to 51: 320 mm Wire
Battery 60: Blue wire from Fuse Holder
Battery 61: Blue wire from Fuse Holder
Battery 70 to 71: 320 mm Wire
Battery 80: Red wire from Fuse Holder
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