FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF USER GUIDE
FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF USER MANUAL
FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF OWNER GUIDE
FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF OWNER MANUAL
FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF REFERENCE GUIDE
FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF INSTRUCTION GUIDE
FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF REFERENCE MANUAL
FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF INSTRUCTION MANUAL
FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF OPERATING INSTRUCTIONS
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How do I handle and move the Xtender?
Where should I store the Xtender?
What should I check when unpacking the Xtender?
- Installation and operating instructions.
- Mounting plate for XTH and XTS.
- One set of cable glands on the unit and/or apart.
- Four M6 screws and washer for XTS to assemble the support and the enclosure.
What are the criteria for selecting an installation site for XTM and XTH models?
- Protected from any unauthorized person.
- Protected from water and dust and in a place with no condensation.
- It must not be situated directly above the battery or in a cabinet with it.
- No easily inflammable material should be placed directly underneath or close to the Xtender.
- Ventilation apertures must always remain clear and be at least 20cm from any obstacle that may affect the ventilation of the equipment.
- In mobile applications it is important to select an installation site that ensures as low a vibration level as possible.
- According to the IEC/EN 62109-1 norm, the level of pollution at the mounting place should not exceed PD2 (second degree environment), which means that there can be pollution as long as it is not electrically conductive.
What are the installation recommendations for XTS models?
How should the Xtender be fastened?
How do I fasten the XTH model?
How do I fasten the XTM model?
How do I fasten the XTS model?
What are the general recommendations for connections?
How to connect the battery?
- Insert the cable glands supplied on the battery cable before tightening the cable lugs.
- Crimp the cable lugs and fasten the cable gland on the device.
- Repeat this for the second battery cable.
- Fix the battery cables to the appropriate connections “+ Battery” and “- Battery”.
- The M8 screws must be very well tightened.
How to connect consumers at the AC output?
- N = neutral, L = live
- = protective earth (connected to the enclosure of the device).
How do I connect the AC supply sources?
- N = neutral, L = live
- = protective earth (connected to the enclosure of the device).
How do I connect the communications cables?
How do I perform basic parameter setting in the XTS?
- The battery current charge as described using the potentiometer.
- The max. AC source (input limit) as described using the potentiometer.
- The source current assistance (Smart boost) function as described by using the slide button.
- The type of detection of AC-input loss (UPS) Fast/Tolerant/slow as described by using the slide button.
How to Power up the Xtender?
- Connect the Battery.
- Putting the Xtender(s) in operation using the main ON/OFF switch (1) if present.
- Connecting the consumers at the output.
- Activating the input circuit breaker(s) (H).
How do I connect the Battery?
- Insert the cable glands supplied on the battery cable before tightening the cable lugs.
- Crimp the cable lugs and fasten the cable gland on the device.
- Repeat this for the second battery cable.
- Fix the battery cables to the appropriate connections “+ Battery” and “- Battery”. The M8 screws must be very well tightened.
How to connect the consumers at the output?
How to activate the input circuit breaker(s)?
Table: Battery cable cross-section and DC protective devices
| Range | Battery fuse | Cable cross- section (<3m) |
|---|---|---|
| XTS-900-12 | 100A | 25mm² |
| XTS 1200-24 | 80A | 25mm² |
| XTS-1400-48 | 50A | 16mm² |
| XTM-4000-48 | 200A | 50mm2 |
| XTM-2600-48 | 100A | 25mm2 |
| XTM-3500-24 | 300A | 70mm2 |
| XTM-2400-24 | 200A | 50mm2 |
| XTM-2000-12 | 300A | 70mm2 |
| XTM-1500-12 | 250A | 70mm2 |
| XTH-8000-48 | 300A | 95mm2 |
| XTH-6000-48 | 300A | 70mm2 |
| XTH-5000-24 | 300A | 95mm2 |
| XTH-3000-12 | 350A | 95mm2 |
How to set the battery charger current?
The maximum charging current can be adjusted by the knob on the XTS or via remote control RCC-02/03 on the other models or on the XTS with the module TCM-01. The parameter {1138} is part of the basic parameters of the device and must be adjusted at commissioning depending on battery capacity. It will be chosen in principle a value between 0.1 and 0.2 x the nominal battery capacity C10. (I.e. 10A for a battery of 100 Ah/C10)
What protections are in place for the battery?
The battery is protected against deep discharge by stopping the inverter if the low voltage disconnection level {1108} is reached. The indicator (52) flashes once when the battery has reached the disconnection threshold and the inverter will stop shortly after {1190}. This threshold can be dynamically corrected {1191} with an advanced algorithm that computes automatically the battery voltage compensation in function of the instantaneous power. This correction may also be manually fixed {1532} by setting the low voltage disconnection at full load {1109}. These dynamic corrections can be deactivated by setting the parameter {1191}. The inverter will stop immediately if a critically voltage of 1.5V/cell is reached. The inverter will restart automatically when the battery voltage has reached the restarting threshold {1110}. This restarting threshold {1110} can be automatically readjusted if the parameter {1194} is activated, in order to better protect the battery against repeated cycling in an “almost empty” state of charge. The restarting threshold is then incremented {1298} up to a maximum value {1195} whenever the LVD (low voltage disconnection) is reached. The restarting threshold will be reset to its initial value when the value of parameter {1307} is reached. If the inverter is repeatedly {1304} encountering a low voltage disconnection in a short period {1404} it will stop permanently and will only start again via an operator’s manual restart.
What kind of electronic protections are implemented in Xtender?
The Xtender is protected electronically against overloads, short-circuit, overheating and reverse current (cabling of a voltage source on AC-Out).
What happens in the event of overload or short-circuit at the output?
In the event of overload or short-circuit at the output, the inverter stops for some seconds {1533} {1400}, and restarts. If the inverter is repeatedly encountering this situation {1300} in a short period, it will stop permanently and will only start again via an operator’s manual control.
What happens if the battery voltage exceeds the value set by the parameter?
If the battery voltage exceeds the value set by the parameter {1121} the inverter stops and starts up again when the voltage is less than {1110}. If the Xtender is repeatedly encountering this situation 3 times during one minute, it will stop permanently and will only start up again via an operator’s manual control.
What happens if there is insufficient ventilation, increased ambient temperature or obstructed ventilation?
Insufficient ventilation, increased ambient temperature or obstructed ventilation may lead to overheating of certain internal components of the unit. In this case, the device will automatically limit its power output as long as this abnormal situation persists.
What are the default auxiliary contacts functions?
These dry contacts are programmed by default for the following functions:
- Contact no. 1 (AUX 1): The contact has a function of automatic start of generator (two wires). The contact will be activated when the battery voltage is below a value, during a given time fixed by parameters {1247/48}/{1250/51}/{1253/54}. The contact will be deactivated when the charge cycle has reached floating {1516}, or when the “Aux. 1 deactivation voltage” {1255} is reached during a predetermined time {1256}.
- Contact no. 2 (AUX 2): alarm contact by default. It is deactivated when the inverter is out of service or is working at reduced performance, either because of manual control or if there is an operational fault such as overload, under-voltage of the battery, over-temperature, etc.
How can the entry command function be activated?
The function is activated by opening /closing a potential free contact, or by applying a voltage on the entry.
How to wire if the function is used in the mode active when contact is open?
If this function is used in the mode active when contact is open (such as the emergency stop, for example), the unused remote entries (in the other units) should be bridged (equivalent to closed contact). The dedicated functionality will then be activated when the drive contact opens which is connected to one of the units.
How to setup multi-unit configuration?
Several Xtenders can be used in the same system, either to create a three-phase system or to increase the power output of a single or two phases. The implementation of this configuration requires particular precautions and it must be installed and commissioned by qualified personal only.
What do you have to consider during commissioning a multi-unit system?
When a multi-unit system is commissioned, the software version of every unit will be automatically checked and units may refuse to start in case of incompatibility. If so, an upgrade of every unit is required with the RCC-02/-03 to the most recent software version available by the manufacturer. (Read the RCC-02 user’s manual to perform this operation).
What is required in Multi-units system?
In Multi-units system every Xtender in the system shares the same battery bank. Separate battery bank are no allowed. In these multi-unit systems, the units must be connected via a communication bus by a cable (art. no. CAB-RJ45-8-2) of a maximum length of 5 metres. Various application examples are described from fig. 12 to fig. 19 of Appendix 1.
What is recommended in multi-unit system?
In multi-unit system, it is recommended to use the automatic LVD dynamic compensation. See parameter {1532}.
How is each unit controlled in configuration with several Xtenders?
In configuration with several Xtenders, each unit is controlled independently using the ON/OFF push button (41). When the on/off control is given via the RCC-02/-03 remote control, it is applied simultaneously to all units.
What do you have to consider in three-phase system?
Three Xtenders of the same voltage (power or type can be different) can be used and combined in order to establish a three-phase grid. An example of cabling in three-phase is given at figs. 13.-14 of the appendix. When 3 Xtenders are wired to form a three-phase grid, the wired phases at the input determine the jumper position for selecting the phase (10). It is vital to determine and select the phase for each Xtender. If the grid is not available at the input of the master unit (phase 1), all the units of the system will switch to inverter mode. If only a single-phase source is available, it must be connected to phase 1. The other two phases will therefore be supplied by the other two working units in inverter mode.
What has to be taken into account in increasing the power by paralleling units?
Up to three Xtenders of same type – power and voltage- can be wired in parallel in order to increase the system’s rated power output. In this configuration, all the AC-in inputs of the Xtender must be wired. The most recent unit (according to the serial number) in the phase will act as the master and will decide on the operation or suspension of the units in parallel according to the load. The yield of the installation is therefore still optimal. It is possible to deactivate the master/slave mode with the parameter {1547}. In that case, the load search mode is disabled. An example of parallel connection is given in fig.12 Appendix 1 and the comments.
What is required if the current of the source (per phase) is greater than 50A (XTH and XTM) or 16A (XTS)?
If the current of the source (per phase) is greater than 50A (XTH and XTM) or 16A (XTS), а protection device must be installed on each of the 2 or 3 devices connected to the same phase with 50A max (XTH and XTM) or 16A (XTS). If the power source is limited to 50A (XTH and XTM) or 16A (XTS), only one protection device is enough.
How do you connect the BTS-01 temperature sensor?
The temperature sensor, BTS-01 is supplied with a 3 m cable fitted with RJ11/6-type plugs. It may be connected or disconnected at any time (including when the device is in use) using the corresponding socket (2) marked “Temp. Sens.” on the Xtender. Plug the connectors into the socket (2) until they click in. The temperature sensor sleeve may simply be stuck onto the battery or directly next to it. The temperature sensor will be recognised automatically and the correction made immediately.
How is the main ON/OFF function?
The main ON/OFF function may be obtained by connecting a potential free contact (1) between terminals 1 and 2. When this contact is closed, the Xtender is stopped.
How to use RCM-10?
Terminals 3 to 6 of RCM-10 are used as input control as described in Sect. 9.3- p.36. The function dedicated by programming can be activated by a dry contact (7) between 5 and 6 with a connection between 3 and 4, or by an AC or DC voltage of 60 V rms max. between terminal 4 and 5.
How to set the main ON/OFF function?
The function “main ON/OFF” (1) can only be controlled by a potential free (dry) contact.
How to make the complete stoppage of the whole system?
The ON/OFF switch is used only for the complete stoppage of the whole system. This switch is not available in the XTM. The function can be added with the use of the remote command module RCM-10.
Table: Factory default parameter settings
| Param. N° | Denomination / description | Fact. value | Mod. value |
|---|---|---|---|
| 1107 | Maximum current of AC source (Input limit) | 32 Aac | |
| 1108 | Battery undervoltage level without load | 11.6/23.2/46.3 Vdc | |
| 1109 | Battery undervoltage level at full load | 10.5/21/42 Vdc | |
| 1110 | Restart voltage after batteries undervoltage | 12/24/48 Vdc | |
| 1111 | Autostart to the battery connection | No | |
| 1112 | Inverter frequency | 50 Hz | |
| 1121 | Battery overvoltage level | 17/34.1/68.2 Vdc | |
| 1122 | Restart voltage level after an battery overvoltage | 16.2/32.4/64.8 Vdc | |
| 1124 | Inverter allowed | Yes | |
| 1125 | Charger allowed | Yes | |
| 1126 | Smart-Boost allowed | Yes | |
| 1127 | Grid feeding allowed | No | |
| 1128 | Transfer relay allowed | Yes | |
| 1130 | After battery undervoltage | Yes | |
| 1131 | After battery overvoltage | Yes | |
| 1132 | After inverter or Smart-Boost overload | Yes | |
| 1134 | After overtemperature | Yes | |
| 1138 | Battery charge current | 60 Adc | |
| 1139 | Temperature compensation | -3 mV/°C/cell | |
| 1140 | Floating voltage | 13.6/27.2/54.4 Vdc | |
| 1142 | Force a new cycle | ||
| 1143 | Voltage level 1 to start a new cycle | 12.5/25/49.9 Vdc | |
| 1144 | Time period under voltage level 1 to start a new cycle | 30 min | |
| 1145 | Voltage level 2 to start a new cycle | 12.3/24.6/49.2 Vdc | |
| 1146 | Time period under voltage level 2 to start a new cycle | 60 sec | |
| 1147 | Cycling restricted | No | |
| 1148 | Minimal delay between cycles | 3 hours | |
| 1149 | New cycle priority on absorption and equalization phases | No | |
| 1155 | Absorption phase allowed | Yes | |
| 1156 | Absorption voltage | 14.4/28.8/57.6 Vdc | |
| 1157 | Absorption duration | 2 hours | |
| 1158 | End of absorption triggered with current | No | |
| 1159 | Current limit to quit the absorption phase | 4 Adc | |
| 1160 | Maximal frequency of absorption control | No | |
| 1161 | Minimal delay since last absorption | 2 hours | |
| 1162 | Force equalization | ||
| 1163 | Equalization allowed | No | |
| 1164 | Equalization voltage | 15.6/31.2/62.4 Vdc | |
| 1165 | Equalization duration | 0.5 hours | |
| 1166 | Number of cycles before an equalization | 25 | |
| 1168 | End of equalization triggered with current | No | |
| 1169 | Current threshold to end equalization phase | 4 Adc | |
| 1170 | Reduced floating allowed | No | |
| 1171 | Floating duration before reduced floating | 1 days | |
| 1172 | Reduced floating voltage | 13.2/26.4/52.8 Vdc | |
| 1173 | Periodic absorption allowed | No | |
| 1174 | Periodic absorption voltage | 14.4/28.8/57.6 Vdc | |
| 1175 | Reduced floating duration before periodic absorption | 7 days | |
| 1176 | Periodic absorption duration | 0.5 hours | |
| 1187 | Standby level | 10% | |
| 1188 | Standby number of pulses | 1 |
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