FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF USER GUIDE

FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF USER MANUAL

FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF OWNER GUIDE

FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF OWNER MANUAL

FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF REFERENCE GUIDE

FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF INSTRUCTION GUIDE

FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF REFERENCE MANUAL

FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF INSTRUCTION MANUAL

FREE ENGLISH STUDER XTENDER XTM 2000-12 (01) PDF OPERATING INSTRUCTIONS


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How do I handle and move the Xtender?

The weight of the Xtender can be up to 50kg depending upon the model. Use an appropriate lifting method as well as help from a third party when installing the equipment.

Where should I store the Xtender?

The equipment must be stored in a dry environment at an ambient temperature of between -20°C and 60°C. It stays in the location where it is to be used a minimum of 24 hours before being set up.

What should I check when unpacking the Xtender?

When unpacking, check that the equipment has not been damaged during transportation and that all accessories listed below are present. Any fault must be indicated immediately to the product distributor or the contact given at the back of this manual. Check the packaging and the Xtender carefully. Standard accessories:
  • Installation and operating instructions.
  • Mounting plate for XTH and XTS.
  • One set of cable glands on the unit and/or apart.
  • Four M6 screws and washer for XTS to assemble the support and the enclosure.

What are the criteria for selecting an installation site for XTM and XTH models?

The devices in the XTM and XTH range are designed for indoor use (IP20) and the place of installation must satisfy the following criteria:
  • Protected from any unauthorized person.
  • Protected from water and dust and in a place with no condensation.
  • It must not be situated directly above the battery or in a cabinet with it.
  • No easily inflammable material should be placed directly underneath or close to the Xtender.
  • Ventilation apertures must always remain clear and be at least 20cm from any obstacle that may affect the ventilation of the equipment.
  • In mobile applications it is important to select an installation site that ensures as low a vibration level as possible.
  • According to the IEC/EN 62109-1 norm, the level of pollution at the mounting place should not exceed PD2 (second degree environment), which means that there can be pollution as long as it is not electrically conductive.

What are the installation recommendations for XTS models?

XTS range appliances have a high grade of protection (IP54). They can therefore be installed outdoors, with exposure to dust and water splashes. It is recommended to avoid locations particularly exposed to salt water splashes which are extremely aggressive (for instance under a vehicle chassis) or to solvent (motor oil) that can attack all non-metallic parts of the enclosure. Also avoid installing the XTS in direct sunlight or near a heat source (i.e. engine compartment). The presence of a heat source may reduce significantly the nominal power of the unit. Reduce as much as possible exposure to sudden temperature changes as a variation in temperature may cause undesired condensation inside the enclosure. The 4 mounting screws of the enclosure must be completely tightened with a torque of 5Nm in order to guarantee the IP 54 protection index. Any unused cable glands should be closed in a way that guarantees at least the same level of protection.

How should the Xtender be fastened?

The Xtender is a heavy unit and must be mounted to a non-flammable support (wall) designed to bear such a load. The Xtender must be installed vertically onto heavy duty material (concrete or metallic wall) and positioned vertically with cable glands oriented down. A sufficient space around it must be provided to guarantee adequate ventilation of the device.

How do I fasten the XTH model?

First fix the mounting bracket supplied with the device using 2 Ø < 6-8 mm >screws. Then hang the Xtender on the bracket. Fasten the unit permanently using 2 Ø <6-8 mm> screws on to the two notches located at the underside of the case. A minimum distance of 20 cm in between and/or around the XTH devices is required in order to guarantee sufficient ventilation.

How do I fasten the XTM model?

Screw first the top screw (6-8mm **) without washer on a solid wall (concrete or metallic wall) up to a distance of 2mm between head and wall. Hang the apparatus by taking care to release beforehand the trap door of access by inserting it inside the apparatus using a screwdriver, if you estimate that a complete tightening of this point of fixing is necessary. In theory complete tightening is necessary only in the mobile installations. Dismount the lower plastic cap of the apparatus giving access to the compartment of wiring. Carefully fix the apparatus with two screws (Ø 6-8 mm) in the two clamp holes down inside the compartment of wiring. If the Xtender is installed in a closed cabinet this must have sufficient ventilation to guarantee an ambient temperature that conforms to the operation of the Xtender.

How do I fasten the XTS model?

The XTS enclosure must be first mounted on the support plate with the 4 screws and washer delivered with the appliance according with figure aside. Then the unit can be fixed on a heavy duty support (concrete or metallic wall) and positioned vertically with cable glands oriented down. An external ventilation unit can be installed on top of the unit before or after wall mounting.

What are the general recommendations for connections?

The Xtender falls within protection class I (has a PE connection terminal). It is vital that a protective earth is connected to the AC-In and/or AC-Out PE terminals. An additional protective earth is located at the bottom of the unit. In all cases, the PE conductor for the equipment must at least be connected to the PE for all equipment in protection class I upstream and downstream of the Xtender (equipotential bonding). It is mandatory that the legislation in force for the application concerned be adhered to. Tighten of the input and output terminals by means of a no. 3 screwdriver (minimum 1.2 Nm tightening torque) and those for the “Command entry (REMOTE ON/OFF”) and “AUX.CONTAC” by means of a no. 1 screwdriver (0.55 Nm tightening torque). The cable cross-sections of these terminals must conform to local regulations. All connection cables as well as the battery cables must be mounted using cable restraints in order to avoid any traction on the connection. Battery cables must also be as short as possible and the cross-section must conform with the applicable regulations and standards. Sufficiently tighten the clamps on the “battery” inputs (10 Nm tightening torque). Before connecting or disconnecting the entry or exit cables AC-in and AC-out, the installer must make sure that there is no voltage present in the cables OR on the terminals. Before connecting the battery, the installer must make sure that the AC-in source and the AC-out loads are well disconnected.

How to connect the battery?

  • Insert the cable glands supplied on the battery cable before tightening the cable lugs.
  • Crimp the cable lugs and fasten the cable gland on the device.
  • Repeat this for the second battery cable.
  • Fix the battery cables to the appropriate connections “+ Battery” and “- Battery”.
  • The M8 screws must be very well tightened.

How to connect consumers at the AC output?

The 230 V consumers must be connected on the “AC-OUT” connection terminals with the wire cross-section conforming to the standards with regard to the rated current at the Xtender output . Distribution must conform to the local standards and regulations, and generally, be realised via a distribution table. The Xtender terminals are marked in the following way:
  • N = neutral, L = live
  • = protective earth (connected to the enclosure of the device).

How do I connect the AC supply sources?

The Xtender is intended to be supplied by alternative voltage sources such as the public grid or a generator. Check that the rated voltage of the source corresponds to the rated voltage of the Xtender specified on the nameplate tag. The source must be connected to the input terminals marked “AC INPUT” with sufficient wire cross-section, depending on the power output of the source, and protected by a protection device of the appropriate calibre. This will be at the maximum 50A for XTH and XTM range and 16A for XTS appliances. The terminals are marked in the following way:
  • N = neutral, L = live
  • = protective earth (connected to the enclosure of the device).

How do I connect the communications cables?

The Xtenders are equipped with a pair of RJ45/8 connectors that allow information transfer via a communication bus in between devices or accessories that use the proprietary protocol of Studer Innotec. In this network all parties in the network are connected in series (chain). The length of the communication bus cable must not exceed 300 m. When the Xtender is connected to the remote control RCC-02/-03 or another Xtender compatible device it is possible that their software versions differ. It is important to harmonize the software versions of all Xtender compatible products in a system. The update is made by the remote control RCC-02/-03 from an SD card with a firmware version at least corresponding to the most recent device.

How do I perform basic parameter setting in the XTS?

For XTS models, the 4 parameters / basic functions below can be modified directly in the compartment inside the door. All other parameters can be adjusted, if necessary, via the remote control RCC-02/03.
  • The battery current charge as described using the potentiometer.
  • The max. AC source (input limit) as described using the potentiometer.
  • The source current assistance (Smart boost) function as described by using the slide button.
  • The type of detection of AC-input loss (UPS) Fast/Tolerant/slow as described by using the slide button.
These manual adjustments can be prevented using parameter {1551} on the remote control RCC-02/03. These values will then be defined by parameters from the remote control. If the parameter {1551} is set to “yes” the buttons 16, 18, 19 and 20 remain inactive even if the remote control RCC-02/-03 and/or the communication module Xcom-232i are removed after the initial setting.

How to Power up the Xtender?

The Power up of the Xtender must be carried out in the order given below. Any Power off must be carried out in the reverse order.
  • Connect the Battery.
  • Putting the Xtender(s) in operation using the main ON/OFF switch (1) if present.
  • Connecting the consumers at the output.
  • Activating the input circuit breaker(s) (H).

How do I connect the Battery?

  • Insert the cable glands supplied on the battery cable before tightening the cable lugs.
  • Crimp the cable lugs and fasten the cable gland on the device.
  • Repeat this for the second battery cable.
  • Fix the battery cables to the appropriate connections “+ Battery” and “- Battery”. The M8 screws must be very well tightened.

How to connect the consumers at the output?

Activate the output protection device if existing, and/or press the ON/OFF button. The light indicator “AC-Out” lights up or flashes (in the event of an absence of consumers).

How to activate the input circuit breaker(s)?

If an AC source (generator or electrical grid) valid in frequency and voltage is present at the AC input, the device automatically goes into transfer and will start to charge the batteries. The consumers at the output are therefore supplied directly by the power source present at the input.

Table: Battery cable cross-section and DC protective devices

Range Battery fuse Cable cross- section (<3m)
XTS-900-12 100A 25mm²
XTS 1200-24 80A 25mm²
XTS-1400-48 50A 16mm²
XTM-4000-48 200A 50mm2
XTM-2600-48 100A 25mm2
XTM-3500-24 300A 70mm2
XTM-2400-24 200A 50mm2
XTM-2000-12 300A 70mm2
XTM-1500-12 250A 70mm2
XTH-8000-48 300A 95mm2
XTH-6000-48 300A 70mm2
XTH-5000-24 300A 95mm2
XTH-3000-12 350A 95mm2

How to set the battery charger current?

The maximum charging current can be adjusted by the knob on the XTS or via remote control RCC-02/03 on the other models or on the XTS with the module TCM-01. The parameter {1138} is part of the basic parameters of the device and must be adjusted at commissioning depending on battery capacity. It will be chosen in principle a value between 0.1 and 0.2 x the nominal battery capacity C10. (I.e. 10A for a battery of 100 Ah/C10)


What protections are in place for the battery?

The battery is protected against deep discharge by stopping the inverter if the low voltage disconnection level {1108} is reached. The indicator (52) flashes once when the battery has reached the disconnection threshold and the inverter will stop shortly after {1190}. This threshold can be dynamically corrected {1191} with an advanced algorithm that computes automatically the battery voltage compensation in function of the instantaneous power. This correction may also be manually fixed {1532} by setting the low voltage disconnection at full load {1109}. These dynamic corrections can be deactivated by setting the parameter {1191}. The inverter will stop immediately if a critically voltage of 1.5V/cell is reached. The inverter will restart automatically when the battery voltage has reached the restarting threshold {1110}. This restarting threshold {1110} can be automatically readjusted if the parameter {1194} is activated, in order to better protect the battery against repeated cycling in an “almost empty” state of charge. The restarting threshold is then incremented {1298} up to a maximum value {1195} whenever the LVD (low voltage disconnection) is reached. The restarting threshold will be reset to its initial value when the value of parameter {1307} is reached. If the inverter is repeatedly {1304} encountering a low voltage disconnection in a short period {1404} it will stop permanently and will only start again via an operator’s manual restart.


What kind of electronic protections are implemented in Xtender?

The Xtender is protected electronically against overloads, short-circuit, overheating and reverse current (cabling of a voltage source on AC-Out).


What happens in the event of overload or short-circuit at the output?

In the event of overload or short-circuit at the output, the inverter stops for some seconds {1533} {1400}, and restarts. If the inverter is repeatedly encountering this situation {1300} in a short period, it will stop permanently and will only start again via an operator’s manual control.


What happens if the battery voltage exceeds the value set by the parameter?

If the battery voltage exceeds the value set by the parameter {1121} the inverter stops and starts up again when the voltage is less than {1110}. If the Xtender is repeatedly encountering this situation 3 times during one minute, it will stop permanently and will only start up again via an operator’s manual control.


What happens if there is insufficient ventilation, increased ambient temperature or obstructed ventilation?

Insufficient ventilation, increased ambient temperature or obstructed ventilation may lead to overheating of certain internal components of the unit. In this case, the device will automatically limit its power output as long as this abnormal situation persists.


What are the default auxiliary contacts functions?

These dry contacts are programmed by default for the following functions:

  • Contact no. 1 (AUX 1): The contact has a function of automatic start of generator (two wires). The contact will be activated when the battery voltage is below a value, during a given time fixed by parameters {1247/48}/{1250/51}/{1253/54}. The contact will be deactivated when the charge cycle has reached floating {1516}, or when the “Aux. 1 deactivation voltage” {1255} is reached during a predetermined time {1256}.
  • Contact no. 2 (AUX 2): alarm contact by default. It is deactivated when the inverter is out of service or is working at reduced performance, either because of manual control or if there is an operational fault such as overload, under-voltage of the battery, over-temperature, etc.

How can the entry command function be activated?

The function is activated by opening /closing a potential free contact, or by applying a voltage on the entry.


How to wire if the function is used in the mode active when contact is open?

If this function is used in the mode active when contact is open (such as the emergency stop, for example), the unused remote entries (in the other units) should be bridged (equivalent to closed contact). The dedicated functionality will then be activated when the drive contact opens which is connected to one of the units.


How to setup multi-unit configuration?

Several Xtenders can be used in the same system, either to create a three-phase system or to increase the power output of a single or two phases. The implementation of this configuration requires particular precautions and it must be installed and commissioned by qualified personal only.


What do you have to consider during commissioning a multi-unit system?

When a multi-unit system is commissioned, the software version of every unit will be automatically checked and units may refuse to start in case of incompatibility. If so, an upgrade of every unit is required with the RCC-02/-03 to the most recent software version available by the manufacturer. (Read the RCC-02 user’s manual to perform this operation).


What is required in Multi-units system?

In Multi-units system every Xtender in the system shares the same battery bank. Separate battery bank are no allowed. In these multi-unit systems, the units must be connected via a communication bus by a cable (art. no. CAB-RJ45-8-2) of a maximum length of 5 metres. Various application examples are described from fig. 12 to fig. 19 of Appendix 1.


What is recommended in multi-unit system?

In multi-unit system, it is recommended to use the automatic LVD dynamic compensation. See parameter {1532}.


How is each unit controlled in configuration with several Xtenders?

In configuration with several Xtenders, each unit is controlled independently using the ON/OFF push button (41). When the on/off control is given via the RCC-02/-03 remote control, it is applied simultaneously to all units.


What do you have to consider in three-phase system?

Three Xtenders of the same voltage (power or type can be different) can be used and combined in order to establish a three-phase grid. An example of cabling in three-phase is given at figs. 13.-14 of the appendix. When 3 Xtenders are wired to form a three-phase grid, the wired phases at the input determine the jumper position for selecting the phase (10). It is vital to determine and select the phase for each Xtender. If the grid is not available at the input of the master unit (phase 1), all the units of the system will switch to inverter mode. If only a single-phase source is available, it must be connected to phase 1. The other two phases will therefore be supplied by the other two working units in inverter mode.


What has to be taken into account in increasing the power by paralleling units?

Up to three Xtenders of same type – power and voltage- can be wired in parallel in order to increase the system’s rated power output. In this configuration, all the AC-in inputs of the Xtender must be wired. The most recent unit (according to the serial number) in the phase will act as the master and will decide on the operation or suspension of the units in parallel according to the load. The yield of the installation is therefore still optimal. It is possible to deactivate the master/slave mode with the parameter {1547}. In that case, the load search mode is disabled. An example of parallel connection is given in fig.12 Appendix 1 and the comments.


What is required if the current of the source (per phase) is greater than 50A (XTH and XTM) or 16A (XTS)?

If the current of the source (per phase) is greater than 50A (XTH and XTM) or 16A (XTS), а protection device must be installed on each of the 2 or 3 devices connected to the same phase with 50A max (XTH and XTM) or 16A (XTS). If the power source is limited to 50A (XTH and XTM) or 16A (XTS), only one protection device is enough.


How do you connect the BTS-01 temperature sensor?

The temperature sensor, BTS-01 is supplied with a 3 m cable fitted with RJ11/6-type plugs. It may be connected or disconnected at any time (including when the device is in use) using the corresponding socket (2) marked “Temp. Sens.” on the Xtender. Plug the connectors into the socket (2) until they click in. The temperature sensor sleeve may simply be stuck onto the battery or directly next to it. The temperature sensor will be recognised automatically and the correction made immediately.


How is the main ON/OFF function?

The main ON/OFF function may be obtained by connecting a potential free contact (1) between terminals 1 and 2. When this contact is closed, the Xtender is stopped.


How to use RCM-10?

Terminals 3 to 6 of RCM-10 are used as input control as described in Sect. 9.3- p.36. The function dedicated by programming can be activated by a dry contact (7) between 5 and 6 with a connection between 3 and 4, or by an AC or DC voltage of 60 V rms max. between terminal 4 and 5.


How to set the main ON/OFF function?

The function “main ON/OFF” (1) can only be controlled by a potential free (dry) contact.


How to make the complete stoppage of the whole system?

The ON/OFF switch is used only for the complete stoppage of the whole system. This switch is not available in the XTM. The function can be added with the use of the remote command module RCM-10.


Table: Factory default parameter settings

Param. N° Denomination / description Fact. value Mod. value
1107 Maximum current of AC source (Input limit) 32 Aac
1108 Battery undervoltage level without load 11.6/23.2/46.3 Vdc
1109 Battery undervoltage level at full load 10.5/21/42 Vdc
1110 Restart voltage after batteries undervoltage 12/24/48 Vdc
1111 Autostart to the battery connection No
1112 Inverter frequency 50 Hz
1121 Battery overvoltage level 17/34.1/68.2 Vdc
1122 Restart voltage level after an battery overvoltage 16.2/32.4/64.8 Vdc
1124 Inverter allowed Yes
1125 Charger allowed Yes
1126 Smart-Boost allowed Yes
1127 Grid feeding allowed No
1128 Transfer relay allowed Yes
1130 After battery undervoltage Yes
1131 After battery overvoltage Yes
1132 After inverter or Smart-Boost overload Yes
1134 After overtemperature Yes
1138 Battery charge current 60 Adc
1139 Temperature compensation -3 mV/°C/cell
1140 Floating voltage 13.6/27.2/54.4 Vdc
1142 Force a new cycle
1143 Voltage level 1 to start a new cycle 12.5/25/49.9 Vdc
1144 Time period under voltage level 1 to start a new cycle 30 min
1145 Voltage level 2 to start a new cycle 12.3/24.6/49.2 Vdc
1146 Time period under voltage level 2 to start a new cycle 60 sec
1147 Cycling restricted No
1148 Minimal delay between cycles 3 hours
1149 New cycle priority on absorption and equalization phases No
1155 Absorption phase allowed Yes
1156 Absorption voltage 14.4/28.8/57.6 Vdc
1157 Absorption duration 2 hours
1158 End of absorption triggered with current No
1159 Current limit to quit the absorption phase 4 Adc
1160 Maximal frequency of absorption control No
1161 Minimal delay since last absorption 2 hours
1162 Force equalization
1163 Equalization allowed No
1164 Equalization voltage 15.6/31.2/62.4 Vdc
1165 Equalization duration 0.5 hours
1166 Number of cycles before an equalization 25
1168 End of equalization triggered with current No
1169 Current threshold to end equalization phase 4 Adc
1170 Reduced floating allowed No
1171 Floating duration before reduced floating 1 days
1172 Reduced floating voltage 13.2/26.4/52.8 Vdc
1173 Periodic absorption allowed No
1174 Periodic absorption voltage 14.4/28.8/57.6 Vdc
1175 Reduced floating duration before periodic absorption 7 days
1176 Periodic absorption duration 0.5 hours
1187 Standby level 10%
1188 Standby number of pulses 1

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