STRUERS DURAMIN-40 AC1 (01) PDF MANUAL

STRUERS DURAMIN-40 AC1 (01) PDF SUMMARY:

What precautions should I take when handling the Duramin-40?

Take care when handling the Duramin. Do not expose it to external impact. Do not tilt it over 30 degrees. Do not touch the turret.

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How do I unpack the Duramin-40?

1. Carefully open and remove the top of the packing crate.
2. Remove one side of the packing crate.
3. Remove the monitor, box of accessories, and other loose items.
4. Carefully lift the foam pieces to access the Duramin.
5. Remove the plastic covering.
6. Store the packing box and foam for transport.

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Where should I place the Duramin-40?

The Duramin should be placed close to a power supply on a rigid, stable workbench with a horizontal surface. The workbench should be able to carry at least 130 Kg / 280 lbs.

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What are the minimum workbench dimensions?

The minimum workbench dimensions are 85 cm / 33.5" (height) x 60 cm / 24" (width) x 50 cm / 20" (depth).

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How do I account for the spindle capacity?

To take advantage of the maximum spindle capacity, a hole must be drilled in the table top to accommodate the full stroke of the spindle. Refer to the Drilling Plan for dimensions.

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What is the importance of a vibration-free location?

Vibrations can lead to inaccurate measurements and must be avoided. Install the Duramin in a vibration-free location.

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How can I detect vibrations?

A simple way to detect vibrations is to set up a tray of water and watch for ripples on the surface.

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What are some sources of vibration?

Sources of vibration can include passers-by (persons walking past), a road with heavy traffic, cranes, equipment generating vibrations, equipment generating sound (acoustic vibration), and exposure to wind or air conditioning fans.

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How to lift Duramin-40?

A crane and lifting straps are required, minimum lifting capacity of 100kg.

1. Check free pathway.
2. Place lifting straps around lifting bar.
3. Lift Duramin out of packing box.
4. Check/mount the 4 vibration dampers.
5. Place Duramin-40 into final location.

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How do I level the Duramin-40?

Check that the XY-stage is level. If not, turn the vibration damper in the rear right-hand corner to level the XY-stage.

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How do I remove the lifting bar?

Support the lifting bar and remove the screws and washers from both sides of the bar. Keep the lifting bar, screws, and washers for use whenever the machine is to be relocated.

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How do I remove the transport plate (motorized XY-stage option only)?

Unscrew the six screws securing the transport safety plate at the rear. Keep the plate and screws for use whenever the machine is to be relocated. Important: Do this before turning on the tester to avoid damaging the stage.

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What should I do before turning on the tester with a motorized XY-stage?

Remove the transport safety plate. The motorized XY-stage will automatically move to perform a reference search on initialization. Damage to the stage will result if the tester is switched on with the transport safety plate mounted.

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What are the standard accessories included in the Accessories Case?

The standard accessories can include: Indenter(s) and objective lens(es), Wireless Mouse and keyboard (Option), Power cables (2), USB cable to monitor, HDMI to DVI cable, Spare fuse, Certificate of calibration on USB, USB Wi-Fi Adapter, Cables for motorized XY-stage (Option), ASUS Bluetooth dongle (Option).

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How do I connect the power supply to the Duramin-40?

The Duramin-40 is shipped with 2 types of Mains cables. Duramin has an IEC 320 connector, and the cables supplied have the correct plug for this.

• European Schuko Plug: Use on single-phase connections. Yellow/green = earth, Brown = line (live), Blue = neutral.
• North American NEMA 5-15P Plug: Use on single-phase connections. Green = earth, Black = line (live), White = line (live).
• Important: If the provided plugs are not approved in your country, replace them with approved plugs and connect the leads as described above. Always switch the power off when installing electrical equipment!
• Danger: The Machine must be earthed (grounded)

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How should connect a monitor to the Duramin-40?

1. Remove monitor’s rear panel.
2. Remove black plastic pieces around monitor stand joint.
3. Adjust stand angle and tighten nuts if needed.
4. Lay monitor down and unscrew 4 screws on the rear.
5. Position stand and attach with 4 screws.
6. Plug cables into the appropriate ports on the rear of the tester and replace rear panel.

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How do I connect a dual monitor setup? Only monitors supplied by Struers can be connected.

1. The monitors are labeled Screen L and Screen R.
2. The back of Duramin is also labeled Screen L and Screen R.
3. Connect the matching USB and HDMI cables.
4. Power cable for 2nd monitor must be plugged into a mains power socket.

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Where is the main power switch located?

The main power switch is located on the rear of the machine. It will be illuminated when the power is turned on.

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How do I use the Emergency Stop?

The Emergency Stop is located on the front of the machine. Push the red button to activate it. Turn the red button clockwise to release it. Before releasing the Emergency Stop, investigate the reason for activation and take necessary corrective action.

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How do I start up the Duramin-40?

Switch the Duramin-40 on using the main switch at the rear. The Duramin software will initialize, and a progress bar will appear on the monitor.

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What should I do if the emergency stop is activated during start-up?

If the emergency stop is activated during start-up, a failure message will appear. Release the emergency stop, press System, then Exit. Switch the Duramin off using the main switch, then switch it on again to start initialization.

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How do I interact with the software interface?

Push gently in the middle of the designated buttons for tester operation. Do not use force or sharp objects. Alternatively, use the external keyboard and mouse.

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What is the default username and password?

The default username is “Admin,” and the default password is “none.” The username is not case-sensitive.

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What are the main sections of the overview screen?

1. Main Menu: Used to select the test method and scale, adjust settings, and access other functions.
2. Test Result Window: Shows an image of the indent (or indent pattern) and a list of indents.
3. Objective View: Real-time view from the objective lens.
4. Test Settings Used to select test patters and to perform addtional functions.
5. Additional Results Window: Shows an illustration of the results.
6. Dashboard Controls: Used for turret movement, objective selection, fine spindle positioning, light controls, and starting the indentation process.

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How do I perform daily maintenance?

Clean all accessible surfaces with a soft, damp cloth. Do not use a dry cloth, aggressive materials, or abrasive materials. Grease and oil can be removed with ethanol or isopropanol. Never use acetone, benzol, or similar solvents.

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How do I perform weekly maintenance on the painted surfaces and control panel?

Clean painted surfaces and the control panel with a soft, damp cloth and common household detergents. Do not use chemical solutions like “thinner” or white spirit. Do not use aggressive or abrasive materials.

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What should I inspect weekly?

Part	Attention	Action	Precaution
Indenter	Tip dirty	Wipe indenter	Do not bend the indenter shaft
Objective	Lens surface polluted	Wipe lens	Do not scratch the objective or lens
Anvil	Rust	Remove rust	Do not contact the turret with the stage
Test block	Rusted	Replace	Do not use rusted test blocks

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How do I perform yearly maintenance?

Clean the elevator spindle and oil lightly with, for example, a universal household oil (do NOT lubricate the spindle with motor oil).

1. Carefully lift the spindle cover.
2. Wipe the spindle THOROUGHLY after lubrication.
3. Wipe the spindle again after a few days.

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How do I replace the fuse?

1. Turn the Duramin-40 off.
2. Disconnect the electric power cable.
3. Pull out the fuse holder using a flat-head screwdriver.
4. Take out the blown fuse and replace it with the reserve fuse.
5. Re-install the fuse holder.
6. Re-connect the electric power cable.
7. Order a new reserve.

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Who should recalibrate the Duramin?

Duramin-40’s load cell and objectives are calibrated before shipping. Contact Struers Service should the load cell or objectives require recalibration.

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What do I do if I encounter a start-up failure?

Check if the emergency stop is activated. If it is, release the emergency stop, restart the tester.

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What should I do if the “Max down reached!” error appears?

Restart the tester. This indicates the maximum down position of the force actuator has been reached.

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What do I do if a “Motor Failure!” error appears?

Restart the tester. If the error remains, contact Struers Service.

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What do I do if “System not initialized!” error appears?

Restart the tester. If error remains, contact Struers service.

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What do I do if I get an “Failed to open connection error”?

Restart the tester. Press system then exit. If error remains, contact Struers service.

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What should I do if the “Load motor is not in home position” error occurs?

1. Press Escape.
2. Then press Start. If this does not help, restart the tester. If the error remains, contact Struers Service.

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What precautions should I take when transporting the Duramin-40?

DO NOT ship or transport the tester without the correct packing materials. Keep the packing box and foam packaging. DO NOT ship or transport the tester without mounting the lifting bar. DO NOT ship or transport the tester without mounting the Transport Plate (if you have the motorized XY-stage option). Keep the lifting bar, screws, and washers.