FREE ENGLISH SOUTHBEND NOD14 (01) PDF USER GUIDE
FREE ENGLISH SOUTHBEND NOD14 (01) PDF USER MANUAL
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FREE ENGLISH SOUTHBEND NOD14 (01) PDF OWNER MANUAL
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FREE ENGLISH SOUTHBEND NOD14 (01) PDF REFERENCE MANUAL
FREE ENGLISH SOUTHBEND NOD14 (01) PDF INSTRUCTION MANUAL
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SOUTHBEND NOD14 (01) PDF SUMMARY:
Q: What should be done with the information on the manual’s front cover? A: Please complete the model number, serial number, and date purchased on the front cover of this manual and retain it for the life of the equipment.
Q: What should be done before installing or servicing the equipment? A: Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.
Q: What should the purchaser do if they smell gas? A: Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier.
Q: What should not be stored or used near the appliance? A: DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Q: Who should perform installation, maintenance, and repairs on the appliance? A: Installation, maintenance, and repairs should be performed by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel.
Q: What happens if unauthorized personnel perform installation, maintenance, or repairs? A: Installation, maintenance, or repairs by an unauthorized and unqualified personnel will void the warranty.
Q: According to which standards should the installation and connections be made? A: Installation and all connections must be made according to national and local regulations and codes in force.
Q: What happens if a customer uses a non-original part or modifies an original part during the warranty period? A: During the warranty period if a customer elects to use a non-original part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void.
Q: Who is not liable for damages or expenses incurred due to the installation of a modified part or from an unauthorized service center? A: Pitco and its affiliates will not be liable for any claims, damages, or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.
Q: According to which codes should the appliance be electrically grounded? A: This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.
Q: What means must be provided to limit the movement of the appliance? A: Adequate means must be provided to limit the movement of this appliance without depending on the gas or electrical cord connection.
Q: How should single appliances equipped with legs be stabilized? A: Single appliances equipped with legs must be stabilized by installing anchor straps.
Q: How should appliances equipped with casters be stabilized? A: All appliances equipped with casters must be stabilized by installing restraining chains.
Q: How should an appliance with casters and a flexible gas line be connected to the gas supply in North America? A: In North America an appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. This quick disconnect must comply with ANSI Z24.41.
Q: What should not be done to the appliance to accommodate placement under a ventilation hood? A: DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.
Q: Who is this appliance not intended for? A: This appliance is not intended for persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Q: What should not be allowed for children around the appliance? A: Do not allow children to operate, or play on or around the appliance.
Q: If the power cord is damaged, who should replace it? A: If the appliance is equipped with a power cord and it is damaged, it must be replaced by a Pitco Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.
Q: What must be disconnected before servicing, maintaining, or cleaning the appliance? A: The power supply must be disconnected before servicing, maintaining, or cleaning this appliance.
Q: Is the appliance jet stream approved? A: The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.
Q: When should you not attempt to move the appliance or transfer hot liquids? A: DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.
Q: What should you not do on the appliance? A: DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling, or contact with hot liquids.
Q: What should the appliance not be used for when cleaning or accessing the ventilation hood? A: NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips, or from contacting hot liquids.
Q: What should be maintained at the level line? A: The water level should be maintained at the level line.
Q: When should you not turn on the appliance? A: DO NOT turn the appliance on until the heat tubes are fully covered with water at all times. Serious injury could result from hot steam vapors off the heat tubes.
Q: What should you do if the overflow drain is not equipped or if the overflow drain stop is used when filling the appliance with water? A: If the overflow drain is not equipped or if the overflow drain stop is used, do not leave appliance unattended while filling with water. Overfilling the appliance can cause serious injuries and damage the equipment.
Q: When should you completely shut down the appliance? A: Completely shut the appliance down when the water is being drained from the appliance. This will prevent the appliance from heating up during the draining and filling process. Serious injury can occur.
Q: Where is this appliance intended for use? A: This appliance is intended for indoor use only.
Q: When should you not operate the appliance? A: DO NOT operate appliance unless all panels and access covers are attached correctly.
Q: How often should the appliance be inspected by a qualified service technician? A: It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.
Q: What should be kept away from the appliance? A: Keep the area around the appliance free from combustibles.
Q: What should you not supply the appliance with? A: DO NOT supply the appliance with a gas that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your dealer.
Q: What should you not use to check for gas leaks? A: DO NOT use an open flame to check for gas leaks!
Q: How long should you wait before relighting the pilot if gas flow is interrupted? A: If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.
Q: What should you ensure about the air supply to the flame? A: Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.
Q: What should you check when unpacking the appliance? A: As you unpack your new appliance, inspect each of the pieces for damage.
Q: What should you do if something is damaged when unpacking the appliance? A: If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper is only responsible for 15 days after delivery.
Q: What should you check with the packing list? A: Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance.
Q: What should you do if you are missing any parts? A: If you are missing any parts, contact the dealer from whom the appliance was purchased.
Q: Where is the Pitco model number and serial number located? A: Locate your Pitco model number and serial number on the inner door of the appliance and the find the date purchased.
Q: What is recommended to be done by qualified professionals? A: Although it may be possible for you to install and set up your new appliance, it is STRONGLY recommended that you have this done by qualified professionals.
Q: What should you not install this appliance next to? A: DO NOT install this appliance next to a deep fat fryer. A splash over of water into the hot oil may cause a flash fire.
Q: What should you not obstruct around the appliance? A: DO NOT obstruct the flow of ventilation or air openings around the appliance. Adequate clearance around the appliance is necessary for servicing and proper component ventilation. Ensure that you meet the minimum clearance requirements specified in this manual.
Q: What should you not do when moving the appliance? A: To prevent equipment damage and/or personal injury, do not tilt the appliance onto any two of its casters or legs, or pull the appliance by the splash back.
Q: What clearances are required for the appliance? A: The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper operation of your appliance.
- Unit Combustible Construction Non-Combustible Construction
- Back 6. 0" (15.24cm) 0.0" (0.0cm)
- Sides 6. 0" (15.24cm) 0.0" (0.0cm)
Q: How much aisle space is needed in front of the unit? A: In addition to the above clearances there must also be at least 16 inches (40.64cm) of aisle space in front of the unit.
Q: When should you not install legs or casters, or perform leveling procedures? A: DO NOT install legs or casters, or perform leveling procedure when appliance is in operation or full of hot liquids. Serious injury could result.
Q: What must this appliance be installed with? A: This appliance must be installed with the legs or casters provided by the manufacturer.
Q: Can this appliance be curb mounted? A: This appliance must be installed with legs or casters; it cannot be curb mounted. Curb mounting will seriously inhibit this appliance’s ability to effect proper component ventilation.
Q: When should the legs/casters be installed? A: The legs/casters must be installed before connecting the appliance to the gas supply.
Q: What do the legs provide? A: The legs provide the necessary height to meet sanitation requirements and assure adequate air supply to the combustion system.
Q: What tools are needed for leg/caster installation? A: Required tools: 7/16 “ wrench and socket and a large pair of water pump pliers.
Q: What should be done before attaching the legs/casters? A: Remove all loose accessories and carefully place the appliance on its back to avoid damage to the cabinet and splash back. Protect the outside of the appliance with cardboard or a drop cloth when laying it down. Take care not to pinch any electrical cords between the cabinet and the floor.
Q: How should each leg/caster be attached? A: Attach each leg/caster with the hex head screws and nuts supplied. Each leg/caster requires four 1/4-20 x 5/8” hex head screws and nuts. Insure that all screws are tight.
Q: How should the screws be mounted? A: Mount the screws from the inside of the appliance with the nut on the outside (bottom, see diagram below) of the appliance. The nuts have lock washers attached to them, therefore it is not necessary to use separate lock washers.
Q: What should be done after mounting the legs/casters? A: When all four legs/casters are securely mounted, stand the unit upright, being careful not to put too much weight on any one leg or caster.
Q: How do you adjust the height and level the appliance? A: Adjust the height and level the appliance by adjusting the leveling devices (B) with water pump pliers. Rotating the leveling device in a Clockwise (CW) direction will reduce the height of the appliance, Counter Clockwise rotation will increase the height of the appliance. For casters, loosen 2 set screws (A) before leveling, adjust the height, then retighten.
Q: What is the maximum temperature for the incoming water? A: The maximum allowable incoming water temperature is 180°F (82°C).
Q: What is the maximum limit for water hardness? A: Water hardness should contain no more then 2.0 grains/gallon.
Q: What is the recommended pH level for the water supply? A: The pH level should be between 6.5 and 8.0.
Q: What is the recommended incoming water pressure? A: The incoming water pressure should be between 20 psi (138 kPa) to 60 psi (414 kPa).
Q: What should be installed if the water pressure is too high? A: For higher water pressures, a high-pressure regulator must be installed to inlet plumbing to avoid damage caused by water hammer.
Q: What should be done prior to installation concerning the water supply? A: Prior to installation, a water treatment specialist should inspect the water supply.
Q: What should be done with old hose sets when connecting the appliance to the water mains by detachable hose sets? A: The instructions for appliances connected to the water mains by detachable hose sets shall state that new hose sets will be used and that the old hose sets should not be reused (if applicable).
Q: If a single water connection is required what is recommended? A: If a single water connection is required it is recommended that the appliance is connected to hot water supply. This will greatly decrease the time and energy required for the appliance to reach operating temperature.
Q: What does each tank have for drainage? A: Each tank has a drain that can be connected to a drainage system. Each tank also has an overflow line.
Q: Where is the overflow connection located? A: The overflow connection is after the drain valve to provide an unobstructed overflow path.
Q: How are the tank drain and overflow lines connected? A: The tank drain and overflow line for each tank is connected together to form a common drain line.
Q: When there are more than 2 appliances joined together what can be used? A: When there are more than 2 appliances joined together the common drains can be connected together with a manifold that has a 1-1/4” NPT outlet connection.
Q: Where can the outlet be mounted? A: The outlet on the can be mounted so it can drain under the left or right hand unit.
Q: What should you never supply the appliance with? A: NEVER supply the appliance with a gas other than the one that is indicated on the data plate. Using the incorrect gas type will cause improper operation and could result in serious injury or death.
Q: What should be done if you need to convert the appliance to another type of fuel? A: If you need to convert the appliance to another type of fuel, contact the dealer you purchased it from.
Q: What is the gas supply pressure for Natural Gas and Propane? A: Natural Gas supply pressure is 7" WC, Propane supply pressure is 11" WC.
Q: What is the burner pressure for Natural Gas and Propane? A: Natural Gas burner pressure is 4" WC, Propane burner pressure is 10" WC.
Q: What size should the gas supply line be for peak performance? A: Your appliance will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow.
Q: According to which codes must the gas line be installed? A: The gas line must be installed to meet the local building codes or National Fuel Gas Code ANS Z223.1 and NFPA 54 (latest editions). In Canada, install the appliance in accordance with CSA B149.1 or .2 and local codes.
Q: How can gas line sizing requirements be determined? A: Gas line sizing requirements can be determined by a qualified installation professional, your local gas company, or by referring to the National Gas Fuel Code, Appendix C, Table C-4 (for natural gas) and Table C-16 (for propane).
Q: What size should the gas line be? A: The gas line needs to be large enough to supply the necessary amount of fuel to all appliances without losing pressure to any appliance.
Q: What should the gas supply pressure be for natural gas? A: A properly sized and installed gas line will deliver a supply pressure between 7.0” W.C. (17.4 mbars, 1.74 kPa) and 10.0” W.C. (24.9 mbars, 2.49 kPa) natural gas.
Q: What should the gas supply pressure be for propane? A: A properly sized and installed gas line will deliver a supply pressure between 11.0” W.C. (27.4 mbars, 2.74 kPa) and 13.0” W.C. (32.4 mbars, 3.25 kPa) propane to all appliances connected to the supply line, operating simultaneously at full demand.
Q: What is the maximum pressure at the gas valve? A: The pressure at the gas valve must not exceed 1/2 PSI.
Q: How do you know what type of fuel the appliance is equipped to use? A: Each appliance is equipped to operate on one certain fuel type. The type of fuel with which the appliance is intended to operate is stamped on the data plate, which is attached to the inside of the door.
Q: What standard must connectors comply with in North America for gas appliances equipped with casters? A: In North America gas appliances equipped with casters must be installed with connectors that comply with the Standard for Movable Gas Appliances, ANSI Z21.69 • CSA 6.16 latest edition.
Q: What standard must the quick disconnect device comply with? A: This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 • CSA 6.9 latest edition.
Q: What must be installed to limit the movement of the appliance? A: When installing the appliance you must also install adequate means for limiting the movement of the appliance without depending on the connector or quick-disconnect device or its associated piping to limit the movement of the appliance.
Q: Where should the restraining device be attached? A: The restraining device should be attached to the appliance on the back panel.
Q: What must be done before using the fuel supply system? A: The fuel supply system must be tested before the appliance is used.
Q: If the fuel line is tested at a pressure greater than 1/2 PSIG, what must be done with the appliance? A: If the fuel line is going to be tested at a pressure greater than 1/2 PISG (3.45 kPa), insure that that appliance is disconnected from the fuel line.
Q: What must be done if the fuel line is tested at a pressure equal to or less than 1/2 PSIG? A: If the fuel line is to be tested at a pressure equal to or less than 1/2 PSIG (3.45 kPa), the appliance can be connected during the test, but the unit’s gas valve must be shut.
Q: How do you test gas line connections for leaks? A: Test all gas line connections for leaks with leak detection solution, or a solution of soap and water when pressure is applied.
Q: What should you never use to make a smaller gas supply line fit the appliance connection? A: NEVER use an adapter to make a smaller gas supply line fit the appliance connection. This may not allow proper gas flow for optimum burner operation, resulting in poor performance and improper operation.
Q: What may happen if the appliance is connected to the wrong power supply? A: Connecting the appliance to the wrong power supply may damage the appliance and void the warranty.
Q: What should you not attempt to connect the appliance to? A: DO NOT attempt to connect the appliance to an electrical supply other then that indicated on the data plate.
Q: What must the electrical connection comply with? A: The electrical connection used by this appliance must comply with local codes.
Q: Which codes should be referenced if there are no local codes that apply in the US? A: If there are no local codes that apply, refer to the National Electrical Code (NEC), ANSI/NFPA 70 for installation in the US.
Q: Which codes should be referenced if there are no local codes that apply in Canada? A: In Canada, refer to CSA Standard C22.2 and local codes.
Q: Where else can codes be referenced? A: In all other cases, refer to local and national codes and regulations.
Q: How should the equipment be installed so it can be disconnected from the power supply? A: This equipment must be installed so that the plug is accessible unless other means for disconnection from the power supply (e.g. a circuit breaker) is provided.
Q: What is the input voltage for North America? A: Input Voltage for North America is 120 VAC, 50/60 Hz.
Q: What is the current per unit for North America? A: Current/Unit for North America is 1.0 Amp(s).
Q: What is the input voltage for International? A: Input Voltage for International is 220, 230, or 240 VAC, 50/60 Hz.
Q: What is the current per unit for International? A: Current/Unit for International is 0.5 Amp(s).
Q: What type of electrical supply cord is the appliance equipped with if it uses line current? A: If your appliance uses line current, it is equipped with an oil-proof, electrical supply cord with a three-prong safety plug.
Q: What is the purpose of the three-prong safety plug? A: This is to protect operators from electrical shock hazard in the event of an equipment malfunction.
Q: What should you not do with the grounding (third) prong from the plug? A: DO NOT cut or remove the grounding (third) prong from this plug; it should be plugged into a properly grounded three-prong receptacle.
Q: What is advised about the wall receptacle the appliance is plugged into? A: It is advised that this appliance be plugged into a wall receptacle that is controlled by the ventilation control. This will prevent the appliance from being operated without the ventilator on.
Q: Why must your new appliance have proper ventilation? A: Your new appliance must have proper ventilation to function safely and properly. Exhaust gas temperatures can reach as high as 750 °F (398 °C).
Q: What is very important to install because of high exhaust gas temperatures? A: Therefore, it is very important to install a fire safety system.
Q: What should your ventilation system be designed for? A: Your ventilation system should be designed to allow for easy cleaning.
Q: What does frequent cleaning and proper maintenance of the ventilation system and the appliance do? A: Frequent cleaning and proper maintenance of the ventilation system and the appliance will reduce the chances of fire.
Q: What must ventilation and fire safety systems comply with? A: Ventilation and fire safety systems must comply to local and national codes.
Q: Which standard should be referenced in North America for ventilation and fire safety systems? A: In North America refer to ANSI Z83.11-CSA 1.8 for a list of reference documents that will provide guidance on ventilation and fire safety systems.
Q: What is essential about the operation of the appliance and ventilation? A: It is essential that the appliance be operated only when adequate ventilation is provided.
Q: What should be maintained properly? A: Your ventilation hood should be properly maintained.
Q: Who should ensure that the hood is operating properly in conjunction with the appliance? A: A qualified installation professional should ensure that the hood is operating properly in conjunction with the appliance.
Q: What may happen with inadequate ventilation? A: Inadequate ventilation may not properly evacuate appliance all emissions.
Q: What may cause drafts that could interfere with proper operation of the pilot and burners? A: Excessive or unbalanced ventilation may cause drafts, which could interfere with proper operation of the pilot and burners.
Q: How much open space should be left between the flue of the appliance and the intake of the exhaust hood? A: Leave at least 18 inches (45.72cm) of open space between the flue of the appliance and the intake of the exhaust hood.
Q: What is included in the appliance’s accessories? A: The following accessories are included with the appliance:
- Basket Hanger – Standard
- Tube Rack – Standard
- Drain Cleanout Rod – Standard
- Small Bulk Pasta Basket – Optional
- Large Bulk Pasta Basket – Optional
- Small Round Pasta Basket – Optional
- Large Round Pasta Basket – Optional
- Oblong Pasta Basket – Optional
- Individual Portion Cups/Rack – Optional
Q: What is the first step when filling the appliance? A: The first step in filling the appliance is making sure all of the drain valves are closed.
Q: How should you fill the cooker tank? A: Open the water fill valve and allow water to fill the tank to the proper level line. When the water level reaches the proper level line on the tank, close the water fill valve.
Q: How do you fill the rinse tank? A: Open the water fill valve and allow water to fill the rinse tank to the proper level line. When the water level reaches the proper level line on the rinse tank, close the water fill valve.
Q: How do you start up the appliance? A: To start the appliance:
- Make sure the water level is at the proper level line
- Turn the appliance ON, using the power switch
- Press the START button to begin the cooking process
Q: What is the simmer mode? A: Simmer Mode is used to maintain the water at a temperature just below the boiling point.
Q: What is boil mode? A: Boil mode is used to bring the water up to a full boil.
Q: How does the timer work? A: The timer can be used to track cooking time. The timer can be set in minutes and seconds. When the timer has completed the set time, it will sound an alarm. The alarm can be silenced by pressing the timer reset button.
Q: How is the basket lift operated? A: The basket lift can be operated by pressing the up or down arrows.
Q: What are some additional controller functions? A: The controller may have additional functions, such as pre-programmed settings for different types of pasta.
Q: What is manual water fill? A: Manual water fill is used to add water to the tank without the use of an automatic water fill system.
Q: What are some cooking tips? A: Here are a few cooking tips for pasta:
- Use plenty of water when cooking pasta
- Add salt to the water before adding the pasta
- Do not overcook the pasta
- Drain the pasta quickly after it is cooked
Q: What is standby mode? A: Standby mode is used to keep the appliance ready for use without using a lot of energy. In standby mode, the appliance is still turned on, but it is not actively heating the water.
Q: How do you completely shutdown the appliance? A: To completely shutdown the appliance:
- Press the STANDBY/OFF button
- Turn the appliance off by using the power switch
- Close the gas supply valve
- Turn off the electrical supply
Q: What should be done in daily preventative maintenance for appliance inspection? A: Inspect the appliance for any leaks, damage, or loose parts. Ensure all of the connections are tight. Ensure the water level is correct. Clean the appliance of any spills or grease. Verify that the unit is still level and on stable footing.
Q: How should you clean the cabinet? A: Use a mild detergent and warm water to clean the cabinet. Rinse the cabinet well with clean water and dry with a soft cloth. Do not use abrasive cleaners or scouring pads.
Q: What should be done for monthly preventative maintenance? A: De-liming should be done monthly.
Q: What should be inspected annually for preventative maintenance? A: The following components should be inspected annually:
- Temperature Probe & High Limit Probe
- Controller
- Control Box & Electrical Components
- Tank
- Drain System
- Gas Combustion System
Q: What should be checked with the temperature probe & high limit probe during annual maintenance? A: The temperature probe should be checked for proper function. The high limit probe should be checked for proper function and for any signs of damage. These probes should be cleaned of any buildup.
Q: What should be checked with the controller during annual maintenance? A: The controller should be checked for proper function and for any signs of damage. The controller should be cleaned of any dirt or debris.
Q: What should be checked with the control box & electrical components during annual maintenance? A: The control box should be checked for any signs of damage or loose connections. The electrical components should be checked for proper function and for any signs of damage. Any loose wiring should be repaired by a qualified service technician.
Q: What should be checked with the tank during annual maintenance? A: The tank should be checked for any signs of leaks or damage. The tank should be cleaned of any sediment buildup.
Q: What should be checked with the drain system during annual maintenance? A: The drain system should be checked for any clogs or leaks. The drain system should be cleaned of any buildup.
Q: What should be checked with the gas combustion system during annual maintenance? A: The gas combustion system should be checked for proper function and for any leaks. The burners should be cleaned of any debris.
Q: What should be done regarding the ventilation hood? A: The ventilation hood should be checked and maintained to assure the safe operation of the unit. The ventilation system should be cleaned on a regular basis as specified by the ventilation system manufacturer.
Q: What should you check if there is a power failure? A: If there is a power failure:
- Check the power source. Make sure the appliance is properly plugged into the wall receptacle. Make sure the wall receptacle has power
- Check the circuit breaker panel
- If the above steps do not correct the issue, contact a qualified service technician.
Q: What should you do if the cook tank temperature limit switch trips? A: If the cook tank temperature limit switch trips:
- Allow the appliance to cool down
- After the appliance has cooled down, reset the high limit switch. The high limit switch is located inside the control box.
- If the high limit switch continues to trip, contact a qualified service technician.
Q: What should you do if the self-cleaning burner system temperature limit switch trips? A: If the self-cleaning burner system temperature limit switch trips:
- Allow the appliance to cool down
- After the appliance has cooled down, reset the high limit switch. The high limit switch is located inside the control box.
- If the high limit switch continues to trip, contact a qualified service technician.
Q: What should you do if the drain valve interlock is not functioning properly? A: If the drain valve interlock is not functioning properly, the appliance will not operate. Check to make sure that the drain valve is completely closed and that the drain valve switch is activated.
Q: What should you do if there is a control error? A: If there is a control error:
- Turn the power to the appliance off then back on
- If the error continues, contact a qualified service technician.
How should the ventilation system be set up to avoid damage to the appliance? The ventilation system should not cause a down draft at the appliance’s flue opening, as this will not allow the appliance to exhaust properly and will cause overheating, which may cause permanent damage. Damage caused by down drafts will not be covered by the warranty.
What should never be done with the appliance in regards to airflow? Never allow anything to obstruct the flow of combustion air or ventilation air entering or exiting the appliance. Never place anything on top of the flue exhaust area, or block the flue in any way. Never place a hood grease condensating drip pan over the flue opening.
Should the ventilation blower or hood be directly connected to the appliance’s flue? Never connect the ventilation blower or hood directly to the flue of the appliance. The resulting increased flow of air through the combustion system will cause improper operation, poor temperature recovery, poor ignition and could extinguish the pilot.
What visual checks should be done before filling and adjusting the appliance? After the appliance is in its permanent location, check the levelness. Ensure that the temperature probe and high temperature limit sensing bulb are in place and secure. Check the high limit bulb mounting wing nut(s) to ensure that they are tight. Review the installation portion of this manual and ensure that all steps have been followed and executed properly.
What must always be present in the appliance while it is on? Water must completely cover the heat tubes at all times while the appliance is on.
Is this appliance designed for cooking with oil? This appliance is not designed for cooking with oil. Fill with potable water only.
What can happen if the unit gets too hot? The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.
What should be done if the pilot extinguishes? If the pilot extinguishes, wait 5 minutes before attempting to relight the pilot to allow any excess gas to dissipate.
What is needed to make adjustments to the appliance? A qualified person must perform these adjustments, using a manometer, a digital thermometer (temperature probe) and a voltmeter.
How should the appliance be filled with water? Ensure that the drain valve handle is closed. Fill the tank with water until the water reaches the water level line, approximately 12 gallons.
How should the appliance be lit? Open the shut off valve for each cooking appliance. Make sure that the appliance is turned OFF, the digital control will display the word “OFF”. If there is nothing in the controller’s display, make sure the appliance is plugged in to a grounded outlet. Turn the gas valve control knob to the “ON” position. Press the On/Off button on the Digital control once to light the appliance. The matchless ignition system will automatically light the pilot. The first time you start the unit excess air may have to be purged from the gas lines, this may cause the ignition control to exceed the 90 second ignition cycle. If you hear the ticking of the pilot stop, turn off the digital control by pressing and holding the On/Off key for 2 seconds.
What should be done if the pilot goes out, or does not ignite? If the pilot goes out, or does not ignite, wait 5 minutes and repeat the lighting steps. If after three tries the pilot will not remain lit, refer to the operator troubleshooting section of the manual.
What happens once a pilot flame has been established? Once a pilot flame has been established, the digital control will automatically start the heating cycle.
What is the Self Cleaning Burner System? The Self Cleaning Burner System (SCBS) is a self contained system inside the appliance which operates automatically once each time the appliance is turned “ON”. The Pitco Self Cleaning Burner System is designed to help maintain proper operation and efficiency of the appliance’s combustion system by minimizing the build up of any foreign material inside the burner housings. Proper installation of this upgrade and periodic maintenance of the appliance are critical to safe, reliable and efficient operation.
How do you adjust the pilot flame? Connect the DC microammeter between the Pilot flame sensor terminal and the ignition wire. Observe proper polarity: if the meter needle goes below 0, reverse the leads. The current reading must be 1.0 µA or greater, (0.15 µA or greater for CE units). If the current reading is below the required µA level, the level can be increased by adjusting the pilot flame. Remove the pilot adjustment cap screw to expose the pilot adjustment needle screw. Turn the needle screw counter clockwise to increase the size of the pilot flame and flame sense current. Turning the pilot adjustment needle screw clockwise will decrease the pilot flame size and the flame sense current. Rotate the screw in the direction needed to achieve a reading of 1.0 µA or greater, (0.15 µA or greater for CE units). Allow 3 to 5 minutes between flame adjustments to allow the reading to stabilize. Once the pilot flame has been adjusted properly, replace the pilot adjustment screw cap screw and remove the microammeter.
What must occur for the main burners to operate? For the main burners to operate the manual gas supply valve must be open, the gas valve control knob must be on, and the appliance must be turned on by the digital control.
How are the main burners controlled? The main burners receive gas from the main gas supply through the thermostatically controlled gas valve. When the water temperature drops below the preset temperature the gas control valve opens.
How should the main burners be adjusted? The main burners must be adjusted to the nominal burner pressure to deliver optimum flame. Ensure that the shut off valve is shut off, remove the steel plug from the manifold pressure tap and connect an accurate pressure gauge or manometer. Open the shut off valve, turn on the appliance and all other appliances connected to the gas supply line and light their main burners. The pressure reading should be taken when all the appliances main burners are operating. The pressure reading of the appliance should not drop from the nominal burner pressure. Any loss of pressure indicates inadequate supply line installation, which will cause poor performance of all appliances during peak usage. The main gas supply pressure should only be checked by an authorized professional. The pressure reading of the appliance should be within ±0.1” W.C. (.25 mbar, .02 kPa) of the nominal pressure setting marked on the data plate located on the inside of the appliance door. If the pressure is correct, no further adjustment is required. If the pressure needs to be adjusted, remove the cap on the regulator adjustment screw and, with a flat head screwdriver, adjust the regulator screw until the proper burner pressure is reached. Turning the screw clockwise will increase the burner pressure. Turning the screw counterclockwise will decrease the burner pressure. Refer to the gas table(s) in the PDF. When the pressure is correct, replace the cap for the regulator adjustment screw. Turn off ALL appliances, shut the main gas valve to the appliance and remove the pressure gauge. Apply pipe joint compound to the Plug for the manifold pressure tap, and replace it insuring that it is tight and leak free. A soap and water solution can be used to check for leaks during normal operation. The burner system has been designed to operate at peak performance with the optimum burner pressure, and the SCB system cleaning the main burners.
What should never happen during cleaning? Do not leave the appliance unattended during cleaning. Never let the water level go below the heat tubes.
What should be worn when cleaning the appliance? Wear protective gloves and clothing when cleaning and draining the appliance and when disposing of water.
What is a safety concern when cleaning the appliance? The water is extremely hot and can cause severe injuries. Be careful not to disturb the probe and high temperature limit during operation and cleaning of this appliance.
What kind of cleaner should be used? Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces. Read the directions and precautionary statements before use. Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces.
What should be done before the appliance is used for cooking? Before the appliance is used for cooking it must be cleaned. This will remove the oil coating and any foreign matter that may have accumulated during storage and shipment.
How should the appliance be cleaned initially? Follow the manufacturer’s directions, clean the tank interior and all other food contact surfaces with a grease dissolving commercial cleaner. When cleaning is complete, rinse the inside of the tank thoroughly with cool water. Continue to rinse the tank until the cleaner has been completely and thoroughly rinsed from the tank. Using a clean dry cloth, wipe out all of the water. Repeat the previous steps to clean the rinse station if equipped.
What should be referred to prior to operating the appliance? An operator’s manual for the appliance’s specific control type should be included. Refer to that manual prior to operating the appliance.
What is the function of the controller? The controller controls the water temperature inside the cook tank. Programmable timers are located on the controller, Buttons 1 & 2. The soft ON/OFF button is pressed once for ON, Press & Hold for Off. When the Control is ON, press the ON/OFF button once to Toggle between Boil and Simmer Mode.
What is the function of the door? The door provides access to the drain valve handle, high temperature reset button(s) and gas valve, pilot, burners and shutoff valves.
What is the function of the drain valve handle? The drain valve handle opens the drain valve so water can be drained from the cook tank. This unit is standard with a drain valve interlock feature, the appliance will stop heating if the drain valve is opened.
What is the function of the drain outlet? Water exits the cook tank through the drain outlet when draining or overflowing.
What is the function of the overflow line? When the cook tank water level reaches the overflow, water will flow unobstructed through the overflow line and eventually exit the appliance through the drain outlet.
What is the function of the high temperature reset button? This button may need to be pressed in the event that the high temperature limit has tripped.
What is the function of the basket hanger? The basket hanger is for hanging and/or draining baskets when they are outside of the cook tank.
What is the function of the manual water fill knob? The manual water fill knob fills the cook tank with water from an optional rear water connection.
What is the function of the gas supply shut off valve? The gas supply shut off valve is a manual valve to control off the gas supply to the appliance.
What is the function of the gas valve knob? The gas valve controls the flow of gas to the pilot and burners. Turning the gas valve knob to the OFF position shuts off the gas supply to the pilot and burners.
What is the function of the self cleaning burner system (SCBS) runner tube? The runner tube supplies a small amount of gas to the entrance of the main burners to activate the self cleaning feature.
What is the function of the pilot? The pilot lights the burners when the water in the cook tank requires more heat.
What is the function of the burners? These main burners provide flame to heat the water inside the cook tank.
What should never occur with an empty cook tank? Never operate the appliance with an empty cook tank. It may void the warranty.
What is a safety concern with adding water to a hot appliance? Adding water after the heat tubes have been heated may cause injuries from hot splattering liquids and steam.
What is the water capacity of the cook station? The NOD14 Cook Station has a water capacity of 12 Gallons (45.5 Liters).
What is the water capacity of the rinse station? The NODR14 Rinse Station has a water capacity of 10 Gallons (37.9 Liters).
Is it recommended to use cold or hot water to fill the cooker tank? It is recommended that the cooker tank is filled with hot water. This will greatly decrease the time it takes for the appliance to reach operating temperature.
How should the cooker tank be filled with water? Ensure that the drain valve is closed. Fill the tank with water until the water reaches the water level line(s).
How should the rinse tank be filled with water? Ensure that the drain valve is closed. Fill the tank with cold water (and ice if desired) until the water reaches the water level line(s). If the rinse tank does not have level lines, fill the tank so that the water is 4 inches (10.16cm) below the overflow. The tank can be filled up beyond the desired level but water may be lost through the overflow once pasta is placed into the tank.
How should the appliance be started? Ensure that the drain valve is closed. Fill the cook tank with water. Light the appliance. The appliance is now on and heating the water in the cook tank. Press the ON/OFF Button once to Toggle to between Boil and Simmer Mode.
What can happen if the heat tubes are dry fired? Dry fired heat tubes are extremely hot, will shorten its service life and may void your warranty.
Why is it important to keep the cook tank full of water? It is important to keep the cook tank full of water to minimize the chance of boiling the appliance dry and to keep the water at a level that will provide optimum cooking performance. To keep the water at its normal operating temperature, it is best to add water in small amounts.
What is Simmer mode? Simmer mode maintains the water temperature to just below boiling. This mode can be used to reheat pasta or as a “stand by” mode.
How do you enter Simmer mode? Press the ON/OFF Button once. The Digital Control will display in the display window.
What should you do if you are not ready to cook? If you are not ready to cook, stay in simmer mode. This will conserve energy and maintain the water level in the tank longer than when in boil mode.
What is Boil mode? Boil mode consistently heats the water so that the water will boil. Once the water starts to boil the appliance is ready to cook pasta.
How do you enter Boil mode? Press the ON/OFF Button once. The Digital Control will display in the display window. To toggle between simmer and boil mode, simply press the ON/OFF button to change modes.
What is the function of the timers? Timers provide accurate cook times for multiple product quantities and types. Refer to the operator’s manual for the appliance’s specific control type to determine how to set the cook timers.
How do you start a timer? Press the appropriate timer button. The control displayed shows for timer buttons which allows you to cook/reheat up to 4 different items at one.
What should be done if the appliance is equipped with basket lifts? If the appliance is equipped with basket lift(s), place the pasta basket(s) onto the basket lift prior to starting the timer(s). The basket(s) will be lowered into the cook tank when the timer cycle starts. At the end of the preset cooking time, the basket lift will raise the basket out of the cook tank.
What should be done if the appliance’s controller has additional functions? Some controllers may have additional functions not described in the PDF. If the appliance’s controller is equipped with these functions, refer to the controller’s operation manual to access these functions.
Should the appliance be left in standby mode for prolonged periods or overnight? Never leave the appliance in standby mode for prolonged periods or overnight.
What is recommended with the manual fill or mixing valve, if the appliance is equipped with one? If the appliance is equipped with manual water fill or mixing valve, it is recommended that the knob is set so that water enters the tank slowly during cooking. Turn the knob counterclockwise to increase the flow of water into the tank. Some appliances are equipped with a regulated mixing valve where the left knob is for regular filling and the right knob has a regulated flow rate specifically for refilling the tank during cooking and reheating.
What are some cooking tips?
- Rinse pasta after cooking only if it is for cold dishes or if the pasta will NOT be served immediately.
- For best results when cooking dry pasta, use at least 1 gallon of water for every 1 lb. of dry pasta.
- Sticky cooked pasta can be avoided by increasing the quantity of water per pound or use of the manual fill option while cooking (if equipped). The manual fill should be set to a trickle while cooking to allow the water continue boiling.
- When storing pasta, keep the sauce separate because the pasta will continue to absorb liquids after cooking.
- Cooking oil can be added to cooked pasta prior to storage to prevent sticking. 1-2 tsp. of oil per pound (cooked) is typical.
What are the two shutdown modes of appliance operation? There are two shutdown modes of appliance operation: Standby and Complete. The standby mode removes the ability of the appliances main burners to operate. Complete shutdown turns off the gas supply to the appliance.
How do you enter Standby mode? Press and hold the ON/OFF button on the Digital Control for 2 seconds, the Display will read “OFF”. There is no pilot running, and the main burners will not come on until the control is turned on.
How do you perform a Complete Shutdown? Press and hold the ON/OFF button on the Digital Control for 2 seconds, the Display will read “OFF”. Turn the gas valve control knob to the “Off” position. Turn the manual shut off valve to the “Closed” position, closed is when the handle is perpendicular to the gas line. The appliance is now completely shut down and can be cleaned if desired.
What must be done before cleaning and servicing the appliance? All fuel or power supplies must be shut down or disconnected before cleaning and servicing this appliance.
What precautions should be taken when cleaning and draining the appliance and when disposing of water? Wear protective gloves and clothing when cleaning and draining the appliance and when disposing of water. The water is extremely hot and can cause severe injuries.
Should the appliance be left unattended during cleaning? Do not leave the appliance unattended during cleaning.
Why is daily preventative maintenance important? Performing the preventative maintenance steps on a daily basis will keep the equipment safe and at peak performance. During the cooking process, starch build up will form on the temperature probes, and the inner surfaces of the tank. If you are producing high quantities of pasta it may be necessary to clean these components more than once a day.
What appliance inspections should be done daily? Check that the high temperature limit and temperature probe are in the correct position and secured in place. Check that all gas and electrical connections are not loose or damaged in any way inside and outside of the cabinet. Check around the appliance for loose parts or accessories that need to be secured or other foreign items that should be removed from the area. Check for water leaks around the drain lines and water supply in and out of the cabinet and around the appliance.
How should the cook tank and rinse tank be cleaned daily? Turn the appliance off as described in Section 2.5.2. Scrub the tank, basket hanger, baskets and temperature probe using a Scotchbrite™ or other abrasive pad with a commercial type cleanser specifically designed for cleaning and sanitizing food contact surfaces. Follow the directions and familiarize yourself with the safe use of this cleanser prior to using it to clean the appliance. Care must be taken to remove all the foreign material on the tank and on components in the tank. When cleaning is complete, rinse the inside of the tank and its components thoroughly with cool water. Continue to rinse at least twice or until the cleaner has been completely and thoroughly rinsed from the tank.
How should the cabinet be cleaned daily? The inside of the cabinet should be cleaned with a clean dry cloth removing oil, dust, dirt and cooking debris on all accessible surfaces and components. The outside of the cabinet should be cleaned with a wetted cloth and mild detergent to remove oil, dust, dirt and debris. Be careful not to introduce the detergent into the tank and food zone regions of the appliance.
What should be done to the power supply before cleaning or servicing the appliance? The power supply must be disconnected before cleaning and servicing the appliance.
Why is monthly preventative maintenance important? Water can leave mineral deposits inside the tank. Performing the monthly preventative maintenance steps below will keep the equipment safe and at peak performance. If you are producing high quantities of pasta or your water is heavily mineral based, then it may be necessary to clean these components more than once a month.
How should the appliance be de-limed? Following the manufacturer’s de-liming instructions, remove deposits from the tank’s interior. When cleaning is complete, rinse the inside of the tank and its components thoroughly with cool water. Continue to rinse at least twice, or until the cleanser has been completely and thoroughly rinsed from the tank. Using a clean dry cloth, wipe out all of the water. Repeat the previous steps to clean the rinse tank (if equipped).
Who should perform the annual/periodic preventative maintenance and inspection? This section should ONLY be performed by a qualified service technician as part of a regular kitchen maintenance program. This inspection should take place a minimum of once a year by an Authorized Service Technician recommended by Pitco. It may be necessary perform this inspection more than once a year.
What should be checked regarding the temperature probe and high limit probe? Verify probes are in good working condition. Check for damage and that the fasteners are tightly secured to the tank. Verify compression fittings are leak free. Check wiring for loose electrical connections.
What should be checked regarding the controller? Verify that the controller is in good mechanical condition. Check all lights, displays and switches to assure that they are working properly. Examine overlay for damage that could allow moisture to enter. Check for loose electrical connections. Verify simmer temperature. Check temperature 1” above controller probe, if necessary check probe resistance. Check drain valve interlock to ensure that the appliance stops heating when the drain valve is open.
What should be checked regarding the control box and electrical components? Verify that all components (transformer, relays, drain switches, etc…) are in good condition. Verify that wires are tight and in good condition. Verify enclosures are free of leaks. Check for water stains and wet surfaces. Verify that the covers and panels are in tact and provide a safe condition. Check for loose parts. Verify power cord is in good condition. Check for frayed or exposed wires. Verify that the insulation is in good condition and the attachment to the appliance is tight.
What should be checked regarding the tank? Verify that the tank is in good condition. Check for scale build up and inspect for signs of corrosion. Verify that tank is leak free. Check drain overflow for scale build up and debris blockage.
What should be checked regarding the drain system? Verify that drain valve is in good condition. Check for leaks in the seal area and fitting region. Verify that drain lines are leak free, kink free and in good condition. Check for scale build up and debris blockage. Verify that the clamps and connections are securely tightened.
What should be checked regarding the gas combustion system? Check for gas leaks. Check and clean vent tube on gas valve pressure regulator. Check burners, clean debris and grease from pilot and pilot orifice tips. Check and adjust burner manifold gas pressure to nameplate reading. Check incoming gas pressure when all gas appliances are on. Check ignition system and adjust pilot flame as required. Check flame sensor reading. Recheck for gas leaks after inspection.
Why is proper ventilation hood operation important? Proper ventilation hood operation is very important for the correct operation of the appliance and the safety of personnel.
How often should the ventilation hood be inspected? The ventilation hood should be inspected at the time of installation of the appliance to ensure that it will operate properly in conjunction with the appliance. A regular schedule of examination, in accordance with ANSI/NFPA 96 latest edition and/or local codes must be followed.
Should the appliance be operated during a power outage? Do not attempt to operate this appliance during a power outage.
What should you not do before adding water to the tank? Do not add water to the tank until it has been given ample time to cool down. Failure to do so may result in damage to the appliance and/or injury to the operator.
What should be done if the electric power is removed for any reason? If electric power is removed for any reason, the appliance will shut down. Wait five minutes after the power is restored before attempting to restart the appliance. This will allow time for any gas that may have accumulated in the burner or tubes to dissipate. To restart the appliance, follow the appliance start up procedure in section 2.2.
What is the function of the high temperature limit switch? The high temperature limit switch will stop the appliance from functioning if the internal cook tank reaches an unsafe temperature.
How should the cook tank temperature limit switch be reset? Turn the appliance off. Allow the appliance ample time to cool to room temperature. Add water to the cook tank as needed. Press the high limit reset button. The high limit switch is now reset and the appliance is ready for start up. If the high temperature limit switch continues to trip, have the appliance inspected by an Authorized Professional.
How should the Self Cleaning Burner System temperature limit switch be reset? Turn the appliance off. Allow the appliance ample time to cool to room temperature. Press the SCBS high limit reset button. The reset button is located behind the front panel at the top of the main burners. The SCBS high limit switch is now reset and ready for startup. If the SCBS high temperature limit switch continues to trip, have the appliance inspected by an Authorized Professional.
What is the function of the drain valve interlock circuit? This appliance is equipped with a drain valve interlock circuit, the appliance will stop heating if the tank drain valve is opened. In some cases the appliance will turn off.
How should you resume operation after the drain valve interlock is tripped? Turn the appliance OFF (if not already OFF). Close the tank drain valve and fill the tank with water. Turn the appliance ON.
What should be done if the controller does not activate?
- Probable Cause: No power to appliance. Corrective Action: Check power cord and main building power supply.
- Probable Cause: Circuit Breaker tripped. Corrective Action: Reset circuit breaker.
- Probable Cause: I/0 button not pressed On. Corrective Action: Press I/0 button to to turn on controller.
- Probable Cause: Controller not turned on. Corrective Action: Turn on controller.
- Probable Cause: Power Cord loose or not connected. Corrective Action: Connect power cord.
What should be done if the controller displays that it is heating but water will not heat?
- Probable Cause: High temperature limit(s) has tripped. Corrective Action: Allow appliance to cool and reset High temperature limit(s).
What are some controller warning displays?
- Display: Water temperature is low. Action: Wait for appliance to heat up.
- Display: Incorrect probe reading. Action: Contact Authorized Service Company.
- Display: Water level is low. Action: Turn off appliance. Allow ample time for appliance to cool before filling with water and turning on.
- Display: Incorrect probe reading. Action: Contact Authorized Service Company.
- Display: Drain valve is open while controller is on. Action: Turn off appliance. Close drain valve before turning appliance back on.
What are the cooked pasta volumes?
- 1lb. Dry = Pasta Type Cooked
- Spaghetti 10 cups
- Angel Hair 8 cups
- Fettuccine 7 cups
- Ziti 9 cups
- Shells 8 cups
- Bow Ties 10 cups
- This table is for reference only. Please refer to the pasta manufacturer’s specifications to determine exact cooked quantity.
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