FREE ENGLISH SCHNEIDER ELECTRIC CONEXT SW 4024 (01) PDF USER GUIDE

FREE ENGLISH SCHNEIDER ELECTRIC CONEXT SW 4024 (01) PDF USER MANUAL

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SCHNEIDER ELECTRIC CONEXT SW 4024 (01) PDF SUMMARY:

What is the purpose of this Owner’s Guide?

The purpose of this Owner’s Guide is to provide explanations and procedures for operating, troubleshooting, and maintaining the Conext SW Inverter/Charger.


What does the Owner’s Guide provide?

The Guide provides safety guidelines, as well as information about operating and troubleshooting the unit. It does not provide details about particular brands of batteries. You need to consult individual battery manufacturers for this information.


Who is the intended audience of the Owner’s Guide?

The Guide is intended for users and operators of the Conext SW Inverter/ Charger.


What does Chapter 1 cover?

Chapter 1, “Introduction” covers material list, key features, and basic protection features.


What does Chapter 2 provide?

Chapter 2, “Components and Mechanical Features” provides detailed information on system components and the product’s main features.


What does Chapter 3 provide?

Chapter 3, “Operation” provides operational instructions from the Front Panel including operation using the System Control Panel (SCP).


What does Chapter 4 provide?

Chapter 4, “Configuration via SCP” provides instructions to change inverter and charger settings using the System Control Panel (SCP).


What does Chapter 5 cover?

Chapter 5, “Troubleshooting” covers normal troubleshooting guidelines that also includes fault detection and warning codes and how to interpret them.


What does Chapter 6 cover?

Chapter 6, “Specifications” covers product specifications.


Where can more information about Schneider Electric as well as its products and services be found?

solar.schneider-electric.com


What does turning off inverter mode using the Inv Enable switch on the front panel, disabling the inverter and charger functions using the SCP, and putting the unit in Standby mode not do?

Turning off inverter mode using the Inv Enable switch on the front panel, disabling the inverter and charger functions using the SCP, and putting the unit in Standby mode will not reduce an electrical shock hazard.


Who must installation be done by?

Installation must be done by qualified personnel to ensure compliance with all applicable installation and electrical codes and regulations. Instructions for installing the Conext SW are provided in a separate installation guide for use by qualified installers only.


What are some important safety instructions for preventing electrical shock and fire hazard?

  • Read all instructions, cautionary markings, and all other appropriate sections of this guide before operating, troubleshooting, and performing maintenance on the Conext SW.
  • Exercise extreme caution at all times to prevent accidents.
  • Do not cover or obstruct ventilation openings.
  • Do not mount in a zero-clearance compartment. Overheating may result.
  • Do not open nor disassemble the inverter/charger. There are no user-serviceable parts inside.
  • Do not expose to rain or spray.
  • Disconnect and lockout all AC and DC sources before servicing. Servicing includes maintenance or cleaning or working on any circuits connected to the inverter/charger.

What instructions should be followed in addition to those in the PDF?

Follow these instructions and those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of the battery. Review cautionary markings on these products.


What does this inverter/charger contain?

This inverter/charger contains components which tend to produce arcs or sparks.


What do locations with potential hazards include?

Locations include any space containing gasoline-powered machinery like a generator, fuel tanks, as well as joints, fittings, or other connections between components of the fuel system.


What are some important safety instructions for preventing electric shock hazard?

  • For indoor use only. This inverter/charger is designed for off-grid, solar, backup, and hybrid applications. See the installation guide for information.
  • Do not operate the inverter/charger if it has been damaged in any way.
  • Do not operate the inverter/charger with damaged or substandard wiring. Wiring must be done by qualified personnel to ensure compliance with all applicable installation codes and regulations.

What are some important safety instructions for preventing explosion and fire hazard?

  • Charge properly rated lead-acid (GEL, AGM, Flooded, or lead-calcium) rechargeable batteries because other battery types may explode.
  • When using Lithium-Ion batteries, ensure that the battery pack being used includes a certified Battery Management System (BMS) with safety controls.
  • Do not work in the vicinity of lead-acid batteries. Batteries generate explosive gases during normal operation. See note #1.
  • Do not install and/or operate in compartments containing flammable materials or in locations that require ignition-protected equipment.

What are some important safety instructions for preventing fire and burn hazard?

Do not cover or obstruct the air intake vent openings and/or install in a zero-clearance compartment.


Who must battery work and maintenance be done by?

Battery work and maintenance must be done by qualified personnel knowledgeable about batteries to ensure compliance with battery handling and maintenance safety precautions.


What are some important safety instructions for preventing burn and fire hazard when working with batteries?

  • Always wear proper, non-absorbent gloves, complete eye protection, and clothing protection.
  • Remove all personal metal items, like rings, bracelets, and watches when working with batteries.
  • Never smoke or allow a spark or flame near batteries.
  • Batteries can produce a short circuit current high enough to weld a ring or metal bracelet or the like to the battery terminal, causing a severe burn.

What are some important safety instructions for preventing chemical, burn, and explosion hazard when working with batteries?

  • Never place the Conext SW Inverter/Charger unit in the same compartment as batteries due to an explosive hazard.
  • Make sure the area around the battery is well ventilated.
  • Make sure the voltage of the batteries matches the output voltage of the inverter/charger.
  • Never allow battery acid to drip when reading specific gravity or filling battery.

What are the limitations on use of the Conext SW Inverter/Charger?

Do not use in connection with life support systems or other medical equipment.


What should users never do to prevent inverter/charger damage?

Never exceed the maximum inverter load limit (power) on either single phase (L1/N or L2/N). See “Inverter Specifications” on page 6–2.


Where should the Conext SW Inverter/Charger unit never be placed to prevent inverter/charger damage?

Never place the Conext SW Inverter/Charger unit directly above batteries; gases from a battery will corrode and damage the inverter/charger.


What should users do to prevent battery damage?

Study and follow all of the battery manufacturer’s specific precautions, such as removing or not removing cell caps while charging, whether equalization is acceptable for your battery, and recommended rates of charge.


What limits has the Conext SW Inverter/Charger been tested and found to comply with?

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.


What should users do if this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on?

If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

  • Reorient or relocate the receiving antenna.
  • Increase the separation between the equipment and receiver.
  • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
  • Consult the dealer or an experienced radio/TV technician for help.

What are the Conext SW Inverter/Charger’s key features?

  • True Sine Wave output – as an inverter, the Conext SW provides true sine wave power for your microwave, entertainment system, computer, and other loads. This power is identical to the AC source provided from the utility grid (power company). Some of the benefits of high efficiency true sine wave power include consistent cooking in your microwave, handling of sensitive loads such as your TV set, dimmer switches, and appliances with speed controls.
  • Multiple unit configuration – the Conext SW Inverter/Charger has a highly versatile platform capable of parallel multiple unit configuration1 to increase power levels.
  • High surge capacity – the Conext SW Inverter/Charger has a surge rating that is twice the maximum continuous output power rating to start difficult loads like well pumps, refrigerators, or A/C compressors. See “Inverter Specifications” on page 6–2.
  • Power factor correction – Power factor-corrected (PFC) input minimizes AC input current required for charging, increasing AC pass-through capacity.
  • Multi-stage charging – the Conext SW Inverter/Charger has a high output, multi-stage charging capability that minimizes charging time.
  • Adjustable frequency – the Conext SW Inverter/Charger is capable of operating from a 50Hz and 60Hz power source by extending the AC qualification frequency range. See “AC Settings” on page 4–24.
  • Temperature-controlled, variable-speed internal cooling fans – the fans turn on when the internal temperature reaches 113 °F (45 °C) and reaches maximum speed at 158 °F (70 °C). The fan turns off when the internal temperature falls to 104 °F (40 °C).
  • Xanbus-enabled – the Conext SW Inverter/Charger is also Xanbus-enabled which allows network compatibility and communication with other Xanbus-enabled devices. See more information under “Xanbus System” on page 2–2.

What must batteries be charged correctly for?

For the unit to perform at the highest level, the batteries must be charged correctly. The Conext SW has optimized algorithms for flooded, gel, and AGM batteries.


Why must the charging formula be adjusted according to the actual battery temperature?

Since battery temperature is a key factor in correct charging, the charging formula must be adjusted (automatically and in real time) according to the actual battery temperature to ensure that batteries are fully charged, but not overcharged. For this reason, a battery temperature sensor (BTS) is included with the Conext SW that works with a temperature-compensated charge formula.


What does the Conext SW have the ability to do unlike many other chargers?

The Conext SW—unlike many chargers—has the ability to recharge batteries even if the battery voltage is very low, that is, as low as 12 volts.


What can happen to the cells in a flooded battery over time?

Over a period of time, the cells in a flooded battery can develop uneven chemical states. This can result in a weak (undercharged) cell which, in turn, can reduce the overall capacity of the battery.


What does the Conext SW’s multi-stage charging cycle include?

To improve the life and performance of a non-sealed, flooded battery, the Conext SW’s multi-stage charging cycle includes a manual equalize mode that can be used, if recommended by the battery manufacturer.


What does the Conext SW have that connects the inverter output or AC input from the AC generator to loads?

The Conext SW has a built-in transfer relay that connects your inverter output or AC input from the AC generator to your loads.


What does the Conext SW provide a number of features to facilitate?

Because the usual AC power sources such as small generators often have limited current availability, having the capability to manage your AC loads is extremely valuable. The Conext SW provides a number of features to facilitate this.


What does minimizing the AC current used by the charger mean?

The charger is power factor corrected to use AC current as efficiently as possible. Minimizing the AC current used by the charger means more current is available for your AC loads.


What does the Conext SW have that prioritizes AC loads?

The Conext SW has a power share feature which prioritizes your AC loads by reducing the charge current depending on the load current; and programmed AC breaker setting.


What happens when AC input sources have low voltage?

Occasionally, AC input sources have low voltage. To avoid loading these weak sources any further, the charger automatically reduces its AC current draw as the AC voltage approaches the minimum acceptable level.


What does the Conext SW Inverter/Charger support to increase capacity?

Conext SW Inverter/Charger supports multiple unit configuration to increase capacity. Conext SW multiple unit configuration is limited to one master unit and one slave unit.


What does multiple unit configuration allow?

Multiple unit configuration allows two inverter/chargers to operate in parallel thereby doubling the capacity in inverter mode. The multiple inverters communicate over the Xanbus network and intelligently manage the load balance between the units.


What does a 240V AC input allow?

Requires a 240V AC input. The feature does not work on 120V AC input only.


What are the following topics covered in Chapter 1 of the Owner’s Guide?

  • Material List
  • Key Features
  • Basic Protection Features
  • Grid-interactive and Other Features

If any of the supplied accessories are missing, who should users contact for replacement?

NOTE: If any of the supplied accessories are missing, contact customer service for replacement. For code-compliant installations in Canada and USA, the DC Switch Gear accessory is required. See the Installation Guide for more information.


In Conext SW Inverter/Chargers, what is multiple unit configuration (installation) limited to?

In Conext SW Inverter/Chargers, multiple unit configuration (installation) is limited to two units – one master unit and one slave unit.


What is required for the dead battery charging feature to work?

Requires a 240V AC input. The feature does not work on 120V AC input only.


When a single unit transitions from bulk to absorption, does the other unit also transition?

Yes, when a single unit transitions from bulk to absorption, so does the other unit.


In absorption, must the two units complete the absorption stage before transitioning to the next stage?

Yes, in absorption, the two units must complete the absorption stage before transitioning to the next stage.


Do the two units load share when charging?

The two units do not load share when charging except during the bulk stage.


When do the Conext SW units stop sharing charge current?

The Conext SW units stop sharing charge current just before completing the bulk stage.


Do the units share charge current during the absorption and float stages?

No, the units do not share charge current during the absorption and float stages.


How does each unit charge the batteries?

Each unit charges batteries based on the Max Charge Rate setting and active internal (temperature-based) deratings.


If equalization is enabled on one or more devices capable of equalization charging, when is the equalize cycle performed?

If equalization is enabled on one or more devices capable of equalization charging, only those devices perform an equalize cycle after absorption.


If equalization is enabled on one or more devices capable of equalization charging, what do other devices transition to?

Other devices transition to float (if three-stage charging is selected) or transition to AC pass-through (if two-stage charging is selected).


What are the protection features of the Conext SW?

  • Over temperature shutdown for critical components such as the transformer and the power board
  • Battery temperature sensor (BTS) failure/battery temperature out-of-range fault protection
  • DC output over voltage protection during charge mode
  • AC output overload and short circuit protection during invert mode
  • AC backfeed1 protection

What does the Battery Temperature Sensor (BTS) provide?

The Battery Temperature Sensor (BTS) provides these protection features:

  • battery over temperature charging protection preventing battery charging at 140 °F (60 °C) or higher, and
  • charging voltage compensation based on the temperature of the battery the BTS is connected to.

When does an AC backfeed error occur?

An AC backfeed error occurs when the AC output of the inverter/charger is connected or routed back to the inverter/charger’s AC input terminal or if the AC internal transfer relay error is detected.


What does Load Shaving allow?

Load shaving (Load Shave) allows the Conext SW to support (or assist) the AC source in powering local loads during a defined window of time (LoadShaveStart and LoadShaveStop).


What does Load Shaving allow the inverter to control?

It allows the inverter to control how much current can be drawn from the AC source.


When does the Conext SW transition to load shaving mode?

The Conext SW transitions to load shaving mode only when both the phase currents exceed Load Shave Amps.


How does the Conext SW limit the peak load on the AC input?

It uses battery power to limit the peak load on the AC input by providing the difference in amps between the actual load current and the current limit set in Load Shave Amps.


In the scenario where the Load Shave Amps = 5A, L1 = 7A of AC load, and L2 = 3A of AC load, will the Conext SW enter into the AC load shaving mode?

No, the Conext SW will not enter into the AC load shaving mode because one of the phase currents (L1 or L2) is lower than the value of Load Shave Amps. (L2 = 3A) < (Load Shave Amps = 5A)


In the scenario where the Load Shave Amps = 5A, L1 = 7A of AC load, and L2 = 9A of AC load, will the Conext SW enter into the AC load shaving mode?

Yes, in this scenario, the Conext SW enters into the AC load shaving mode because both phase currents exceed the value of Load Shave Amps.


In the scenario where the Load Shave Amps = 5A, L1 = 7A of AC load, and L2 = 9A of AC load, how many amps will the Conext SW shave off of each phase?

The Conext SW will shave off 2A from each phase, meaning, the current draw from L1 will be limited to 5A and L2 limited to 7A. (L1 = 7A) > (Load Shave Amps = 5A) The difference between these two values is 2A.


When the battery is in charge mode, how is the total AC input current limited?

When the battery is in charge mode, the total AC input current is limited by 80% of Load Shave Amps to avoid the fluctuation between battery charge and discharge.


How is the fluctuation between battery charge and discharge described?

  • If the AC input current limit is the same value as Load Shave Amps in battery charge mode, the charge current can be higher than the limit value due to the charge dynamics. Under this condition, the battery will enter into discharge mode because the AC current is higher than Load Shave Amps. After the battery is in discharge mode, the battery will go back into charge mode again because the load current is smaller than Load Shave Amps.
  • Therefore, the battery will fluctuate between the charge and discharge modes. In order to avoid this fluctuation, a hysteresis band is set by limiting the AC input current to 80% of Load Shave Amps when the battery is in the charge mode.

In a grid-interactive backup system, what does load shaving combined with time-of-use metering help reduce?

In a grid-interactive backup system, load shaving combined with time-of-use metering helps reduce utility peak demand surcharges.


In an off-grid system with a generator, what can load shaving be used for?

In an off-grid system with generator Load shaving can be used to support the generator.


If the generator is unable to provide enough current to run loads in the system, what does load shaving ensure?

If the generator is unable to provide enough current to run loads in the system, load shaving ensures that the system does not exceed the generator’s current rating.


How is the system prevented from exceeding the generator’s current rating?

This is done by matching the generator’s manufacturer recommended current rating with the Load Shave Amps setting.


What do utilities use time-of-use metering for?

Utilities use time-of-use metering to set utility charges during peak usage hours and to impose a surcharge.


How can the Conext SW be configured to overcome peak charges?

The Conext SW can be configured (using the LoadShaveStart, LoadShaveStop and charger block settings) to overcome these peak charges by using utility power to charge the battery bank during the inexpensive energy hours and consuming the battery energy during expensive energy hours.


If charger block is set between 9:00 AM and 10:00 PM and load shaving is set between LoadShaveStart=6:00 PM and LoadShaveStop=9:00 PM, when does charging on AC input stop?

Charging on AC Input stops at 9:00 AM.


If charger block is set between 9:00 AM and 10:00 PM and load shaving is set between LoadShaveStart=6:00 PM and LoadShaveStop=9:00 PM, what does the inverter continue to do?

The inverter continues to pass utility AC through to the loads.


If charger block is set between 9:00 AM and 10:00 PM and load shaving is set between LoadShaveStart=6:00 PM and LoadShaveStop=9:00 PM, and charging is required during the charger block period, what can the Conext SW use to charge the battery bank?

If charging is required during the charger block period, then Conext SW can use an alternative external renewable energy source such as an MPPT solar charge controller to charge the battery bank.


If charger block is set between 9:00 AM and 10:00 PM and load shaving is set between LoadShaveStart=6:00 PM and LoadShaveStop=9:00 PM, when does the inverter connect to the utility grid?

The inverter connects to the utility grid at 6:00 PM.


If charger block is set between 9:00 AM and 10:00 PM and load shaving is set between LoadShaveStart=6:00 PM and LoadShaveStop=9:00 PM, what does the inverter use to support running the loads?

The inverter supports running the loads using the batteries.


If charger block is set between 9:00 AM and 10:00 PM and load shaving is set between LoadShaveStart=6:00 PM and LoadShaveStop=9:00 PM, how long does the inverter continue to run the loads?

The inverter continues to run the loads until 9:00 PM.


If charger block is set between 9:00 AM and 10:00 PM and load shaving is set between LoadShaveStart=6:00 PM and LoadShaveStop=9:00 PM, when does the Conext SW stop supporting the utility grid?

The Conext SW then stops supporting the utility grid and passes utility AC through to the loads at 9:01 PM.


If charger block is set between 9:00 AM and 10:00 PM and load shaving is set between LoadShaveStart=6:00 PM and LoadShaveStop=9:00 PM, when does utility AC begin maintaining the batteries?

At the end of the charger block, at 10:00 PM, utility AC begins maintaining the batteries based on charger settings.


What does the above example allow an external renewable energy source to be utilized as?

The above example allows an external renewable energy source to be utilized as a primary charging source during a desired time window.


What can the charger be used for when the utility rates are low?

The charger (using utility power connected to AC Input) can then be used to supplement battery charging when the utility rates are low.


How is current regulated in Figure 1-2, Load Shaving in Action?

Current is regulated by placing a limit (Load Shave Amps) on the current of the AC source.


When using the system for time-of-use metering, how should the system be designed?

When using the system for time-of-use metering, the system should be designed with a battery capacity large enough to support loads during the entire peak rate period without reaching the low battery cut out (Low Batt Cut Out) setting.


What can load shaving be used with to support self-consumption?

Load shaving can also be used with time-of-use metering and enhanced AC support feature to support self-consumption.


Why is AC support similar to load shaving?

AC Support is similar to load shaving because in both cases the Conext SW inverter supplements AC current.


Unlike load shaving, how does AC Support minimize the AC input current to the Conext SW?

However, unlike load shaving, AC Support minimizes the AC input current to the Conext SW as long as the battery’s SOC (state-of-charge) or battery voltage conditions allow it.


What does AC Support allow the Conext SW to support?

AC Support allows the Conext SW to support local loads by converting excess power from external DC sources connected to its battery bank.


What are examples of external DC sources?

Examples of external DC sources are MPPT solar charge controllers.


When local loads demand more energy from the external DC sources, when can extra current be pulled in from the AC source?

When local loads demand more energy from the external DC sources then extra current can be pulled in from the AC source as a last resort.


When operating without a solar charge controller in the system, what should the battery charge cycle be set to?

When operating without a solar charge controller in the system, set the battery charge cycle to 2StgNoFloat to allow AC Support to function immediately after the absorption charge stage.


When Conext SW is operating in AC support mode, what AC loads does it compensate for?

When Conext SW is operating in AC support mode, it only compensates AC loads which are connected to both phases and having equal power.


What will happen to the difference in power between the two phases?

The difference in power between the two phases will be drawn from the AC source.


In the scenario where L1 = 3A of AC load, and L2 = 3A of AC load, how many amps does the Conext SW inject into each phase?

In this scenario, the Conext SW injects 3A into each phase to offset both loads.


In the scenario where L1 = 5A of AC load, and L2 = 3A of AC load, how many amps does the Conext SW inject into each phase?

In this second scenario where power from the two loads is unequal, the Conext SW still injects 3A (the lesser of the two AC loads) into each phase.


In the scenario where L1 = 5A of AC load, and L2 = 3A of AC load, where will the difference of 2A on L1 be drawn from?

However, the difference of 2A on L1 shall be drawn from the grid.


How many different ways does AC support behave?

AC Support behaves three different ways depending on the type of equipment that is installed in the Xanbus network with the Conext SW.


What are the different ways AC Support behaves?

  • SOC – Xanbus-enabled Conext Battery Monitor is installed
  • Enhanced – Xanbus-enabled MPPT solar charge controller is installed
  • Regular – neither Xanbus-enabled battery monitor nor MPPT solar charge controller is installed

With AC support on SOC (AC Supp on SOC) enabled, what does Conext SW maximize?

With AC support on SOC (AC Supp on SOC) enabled (default setting), Conext SW maximizes power utilization using stored energy in a battery bank within a grid-interactive backup power system.


What does AC support mode allow the Conext SW to accurately determine?

AC support mode allows the Conext SW to accurately determine when grid power can be used to supply energy to the loads by knowing the state-of-charge (SOC) of the battery bank.


How is the SOC of a battery bank monitored?

The SOC of a battery bank is monitored by using a Xanbus-enabled battery monitor.


What determines when AC support mode is engaged?

The SOC entry point (AC Supp Start Soc) which is a high percentage value determines when AC support mode is engaged.


What determines when AC support mode is disengaged?

The SOC exit point (AC Supp Stop Soc) which is a low percentage value determines when AC support mode is disengaged.


When does Enhanced AC Support (EnhancedACSup) work?

Enhanced AC Support (EnhancedACSup) works when power systems are DC coupled with a Xanbus-enabled MPPT Solar Charge Controller.


What does Enhanced AC Support mean for DC power from a renewable source?

This means that DC power from a renewable source such as an MPPT Solar Charge Controller is used to charge the battery bank while simultaneously utilizing its power (by way of inverting) to power loads.


What controls entry and exit to enhanced AC support?

Entry and exit to enhanced AC support are controlled by the MPPT charger so that they can control the state-of-charge of the batteries.


When is AC power from the grid utilized?

AC power from the grid is utilized only when load demand exceeds power available from the MPPT charger for charging and supplying the loads.


In Figure 1-3 AC Support Mode using SOC, what is entry and exit into AC Support Mode determined by?

Entry and exit into AC Support Mode is determined by the SOC.


In Figure 1-3 AC Support Mode using SOC, is the AC Support mode engaged?

Yes, in this case, AC support mode is engaged.


In Figure 1-3 AC Support Mode using SOC, how many amps of offset are allowed from the grid to flow into AC IN under all conditions?

To prevent injecting current into the grid from the inverter, there is less than 2 amps of offset allowed from the grid to flow into AC IN under all conditions.


In Figure 1-4 Enhanced AC Support, what is entry and exit into Enhanced AC Support determined by?

Entry and exit into Enhanced AC Support is determined by the MPPT.


In Figure 1-4 Enhanced AC Support, how many amps of offset are allowed from the grid to flow into AC IN under all conditions?

To prevent injecting current into the grid from the inverter, there is less than 2 amps of offset allowed from the grid to flow into AC IN under all conditions.


When enhanced AC support mode is enabled, what does the Conext SW automatically track?

When enhanced AC support mode is enabled, the Conext SW automatically tracks the MPPT solar charge controller’s charging voltage as it transitions from bulk to absorption to float.


By tracking the voltage, what is the Conext SW able to do?

By tracking the voltage, the Conext SW is then able to execute and finish the charging cycle using DC power from the solar charge controller while converting its excess DC power to AC power to support the grid by supplying more current.


What does the Conext SW prioritize before supporting the loads?

Conext SW only uses excess DC power not required by the battery to support the grid, thus, it prioritizes charging the battery before supporting the loads.


Why is battery health improved?

Battery health is improved because the system always executes a three-stage charging of the battery that ensures battery SOC is as close as possible to 100% at all times.


What may systems that use a fixed voltage for AC support (or similar) do that may degrade battery performance?

Systems that use a fixed voltage for AC support (or similar) start to support loads sooner and may not fully charge the battery bank, leaving the battery in a partial SOC. Prolonged periods of partial SOC can degrade battery performance. Enhanced AC support limits this degrading effect.


What happens to PV energy from the charge controller during the BULK phase of the Enhanced AC Support Charging Stages?

During this phase, all PV energy from the charge controller is diverted to the battery for maximum charging.


Does the Conext SW engage AC support during the BULK phase of the Enhanced AC Support Charging Stages?

No, during this phase, the Conext SW does not engage AC support.


What happens to the charge controller output once the charge controller is in the ABSORPTION phase of the Enhanced AC Support Charging Stages?

Once the charge controller is in the absorption phase, the charge controller output is split between the battery and Conext SW for supporting AC loads.


What happens as the battery approaches full charge during the ABSORPTION phase of the Enhanced AC Support Charging Stages?

As the battery approaches full charge, more power from the charge controller is diverted to Conext SW for AC support.


What happens to the charge controller output once the battery is full and the charge controller transitions to the FLOAT phase of the Enhanced AC Support Charging Stages?

Once the battery is full and the charge controller transitions to the float phase, almost all the charge controller output is used by Conext SW to support AC loads.


What does the battery receive during the FLOAT phase of the Enhanced AC Support Charging Stages?

The battery only receives a trickle charge to maintain a healthy state of charge.


If no Xanbus-enabled devices, such as an MPPT charge controller, are connected to the power system, then what is entry and exit into AC support mode based on?

If no Xanbus-enabled devices, such as an MPPT charge controller, are connected to the power system, then entry and exit into AC support mode is based solely on battery voltage monitored by Conext SW.


If the battery voltage is above a set limit (AC Supp Volts), is the AC support mode engaged?

Yes, if the battery voltage is above a set limit (AC Supp Volts), then AC support mode is engaged.


With its charger enabled, when does the Conext SW enter AC support mode?

With its charger enabled, the Conext SW enters AC support mode only after completing a charge cycle when it is first powered up or reconnected to the grid.


What should the Conext SW’s battery charge cycle be set to for regular AC support mode?

For regular AC support mode set the Conext SW’s battery charge cycle to 2StgNoFloat to allow AC Support feature to function immediately after the absorption charge stage.


What does the Conext SW have that postpones the engagement of two grid-interactive features?

Conext SW has a delay feature that postpones the engagement of two grid-interactive features, namely load shaving and AC support, until a connected MPPT solar charge controller has had a chance to charge the battery for two hours in Float mode.


What is the delay feature called?

The delay feature is called PLSDelay in SCP.


What does the delay feature prioritize?

The delay feature prioritizes the MPPT solar charge controller’s ability to sufficiently charge the battery bank.


How does the delay feature work?

The feature works by inhibiting grid-interactive operation for two hours from the time the charge controller transitions from Absorption to Float charging.


What does this delay feature allow?

This allows the battery to be fully charged before either load shaving or AC support mode is engaged.


Where is this feature useful?

This feature is useful in applications where battery micro-cycling is to be minimized in order to maximize battery life.


If the Load Shave = Enabled, LoadShaveStart = 10:00 AM, and PLSDelay = Enabled, Absorption to float charging starts at 7:00 AM and load shaving is set to start at 10:00 AM. Absorption transitions to float at 9:00 AM. When does the load shaving actually start?

Absorption transitions to float at 9:00 AM but because PLSDelay is enabled, the 2-hour delay inhibits load shaving to actually start at 10:00 AM. Because of the 2-hour delay, load shaving does not start until 11:00 AM.


In Figure 1-6 Regular AC Support without Xanbus Devices, what is the entry and exit into AC Support Mode determined by?

Entry and exit into AC Support Mode is determined by the battery voltage.


In Figure 1-6 Regular AC Support without Xanbus Devices, why is AC support mode engaged?

In this case, AC support mode is engaged because the actual battery voltage is above the AC support voltage level. actual battery voltage = 25V AC support voltage = 24V


In Figure 1-6 Regular AC Support without Xanbus Devices, how many amps of offset are allowed from the grid to flow into AC IN under all conditions?

To prevent injecting current into the grid from the inverter, there is less than 2 amps of offset allowed from the grid to flow into AC IN under all conditions.


Under what conditions does the 2-hour delay work?

The 2-hour delay works only under the following conditions:

  • Conext SW’s battery charge cycle must be set to 2StgNoFloat
  • PLSDelay must be set to Enabled
  • an MPPT solar charge controller must be connected and detected in the Xanbus network
  • the feature must not have been activated within that day

Can this configuration be enabled or disabled?

Yes, this configuration can be enabled or disabled in “Advanced Features Menu”.


What is the default setting for PLSDelay?

The default setting for PLSDelay is Disabled.


What is Off-grid AC Coupled system architecture often used to create?

Off-grid AC Coupled system architecture is often used to create a stand-alone grid.


What does this commonly mean?

Commonly this means that PV inverters are connected to the output of a battery-based inverter/charger putting both on the same AC bus along with the AC loads.


What does the battery powered inverter charger provide in this scenario?

In this scenario, the battery powered inverter charger provides the necessary frequency and voltage to enable the PV inverter to produce power.


What must this type of system be able to maintain at all times?

This type of system must be able to maintain power generation in balance with power consumption at all times.


If there is more power being generated than can be consumed by the loads, what will happen?

If there is more power being generated than can be consumed by the loads, power will flow to the inverter/charger and be converted to DC power which flows into the battery.


Once the battery reaches capacity, what must happen to maintain the balance between generation and consumption?

Once the battery reaches capacity, power generation by the PV inverter must be curtailed to maintain the balance between generation and consumption.


As the battery bank reaches capacity, how does the Conext SW curtail PV inverter generation?

As the battery bank reaches capacity, Conext SW curtails PV inverter generation by raising the AC line frequency causing compatible PV inverters to reduce their power output in an orderly manner.


What is Active Frequency Shift Power Curtailment?

This is called Active Frequency Shift Power Curtailment.


During a grid outage, why will even a home with a grid-tie PV inverter system be without power?

During a grid outage, even a home with a grid-tie PV inverter system will be without power because PV inverters cannot produce power without the presence of a reference voltage and frequency.


To enable the PV inverter to provide power during a grid outage, how is the Conext SW retrofitted?

To enable the PV inverter to provide power during a grid outage the Conext SW is retrofitted in front of the PV inverter.


Where is the PV inverter rewired to?

The PV inverter is rewired from the grid connection to a critical load (sub) panel.


Where is the AC Couple on?

The AC Couple is on the Conext SW AC Output port.


What should you consult to determine if your PV inverter is compatible with Active Frequency Shift Power Curtailment?

Consult the manufacturer’s specifications to determine if your PV inverter is compatible with Active Frequency Shift Power Curtailment.


Is the Conext SW’s AC coupling function enabled by default?

Yes, Conext SW’s AC coupling function is enabled by default.


When should the AC coupling advanced setting remain enabled?

The AC coupling advanced setting should remain enabled except in cases when the DC voltage level is allowed to have large variations and the line frequency needs to remain constant.


Where can further details about AC Coupling be found?

Further details about AC Coupling can be found in the document “AC Coupling Solutions Guide (Document Number: 976-0240-01-01)”.


What is AC Couple Smart Charge?

AC Couple Smart Charge is a feature of the Conext SW that prioritizes battery charging over energy export to local AC loads connected upstream of the Conext CSW battery inverter.


What must be enabled for the AC Couple Smart Charge feature to be functional?

AC Coupling must be enabled for this feature to be functional.


In AC-coupled configuration and with the grid present, what does the Conext SW monitor?

In AC-coupled configuration and with grid present, the Conext SW monitors flow of power from its load port (AC Output) to the utility grid input (AC Input).


When power flow to the grid is detected and the battery needs charging after a short delay, what does the Conext SW initiate?

When power flow to the grid is detected and the battery needs charging after a short delay, the Conext SW initiates a bulk charging cycle by switching to charge mode and drawing AC power to charge the battery.


How much energy does the Conext SW draw during bulk charging cycle?

It only draws enough energy to keep the flow of power to the grid to zero.


As long as the battery is able to accept the energy, what will the Conext SW continue doing?

As long as the battery is able to accept the energy, the Conext SW will continue diverting excess PV production to the battery.


Once the battery bank is at a level such that not all excess energy from the PV Inverter is being absorbed, what will happen to the balance?

Once the battery bank is at a level such that not all excess energy from the PV Inverter is being absorbed, the balance will then flow out to upstream loads in the house that are not connected to the Conext SW’s AC output port.


If PV production is lost for a prolonged period of time and the battery bank discharges below the Recharge Volts setting, what will the Conext SW initiate?

If PV production is lost for a prolonged period of time and the battery bank discharges below the Recharge Volts setting, the Conext SW will initiate a normal charge cycle and use power from the grid to charge the battery.


In all of the above modes of operation, what exports energy to the grid?

In all of the above modes of operation, only the PV Inverter exports energy to the grid.


Can the Conext SW sell to the grid?

The Conext SW itself cannot sell to the grid – it simply passes energy from the PV inverter to the grid.


What must the PV Inverter be since it assumes responsibility for anti-islanding protection?

For this reason, the PV Inverter must be fully grid code compliant as it assumes responsibility for anti-islanding protection.


What should be checked to minimize the risk of incompatible equipment?

  • Check that the PV Inverter warranty covers off-grid applications, specifically AC coupling with a battery- based inverter.
  • Check that the PV Inverter is capable of operating when it is AC-Coupled with the inverter/charger which forms the local grid. PV Inverters with an impedance sensing anti-islanding scheme are not compatible with the inverter/charger.
  • Check that the PV Inverter can be configured to curtail power when the grid frequency rises above 50.5 Hz and that power ceases to flow when the frequency reaches 52.0 Hz.

What may happen if the instructions to minimize the risk of incompatible equipment are not followed?

Failure to follow these instructions could result in damage to equipment not covered by warranty.


Why should a generator never be connected to the AC Input terminal of a battery inverter configured for AC coupling?

Never connect a generator to the AC Input terminal of a battery inverter configured for AC coupling. The inverter will not be able to regulate the current being backfed into the AC input and may backfeed AC current into the generator.


What may happen if a generator is connected to the AC Input terminal of a battery inverter configured for AC coupling?

Failure to follow this instruction can result in equipment damage.


What should be done to prevent battery damage in a micro-grid AC system?

  • To prevent battery damage in a micro-grid AC system, use only firmware which has the AC coupling feature implemented. Always be sure to use the latest firmware available for your inverter.
  • Do not use a Lithium Ion battery pack in AC-Coupled inverters.

What may happen if the instructions to prevent battery damage in a micro-grid AC system are not followed?

Failure to follow this instruction can result in battery damage.


What does the feature called StoreInvState do?

You can enable or disable a feature called StoreInvState which, when enabled remembers the state of the inverter mode prior to a power down (that is, when AC and DC power sources are disconnected).


When the Conext SW is powered up again, what happens to the inverter mode?

When the Conext SW is powered up again, the inverter mode reverts back to its prior state.


What does the No Load Voltage Derating (NoLoadVD) feature do?

The No Load Voltage Derating (NoLoadVD) feature further reduces tare loss by adjusting output voltage by +4%/-5% of nominal, over the full load range.


What does this mean at 50% load?

That means at 50% load, the output voltage is at nominal but 5% below nominal at no load and up to 4% at full load.


What may result from the slight increase in overall operating efficiency?

The feature results in a slight increase on overall operating efficiency but may result in visible flicker of incandescent or similar lights during large sudden load changes.


How does Low battery cut out (Low Batt Cut Out) (LBCO) preserve battery life?

Low battery cut out (Low Batt Cut Out) (LBCO) preserves battery life by stopping the inverter when battery voltage drops down to the LBCO value for a few seconds (see LBCO Delay below), then battery charging commences.


Why is the LBCO Hysteresis value added to the LBCO value?

When charging starts, the voltage level jumps a little but enough that inverting might resume abruptly. Then, battery voltage goes down again and charging starts abruptly. To prevent the inverter from switching abruptly between inverting and charging, the LBCO Hysteresis value is added to the LBCO value to allow the battery voltage to reach a sufficient energy capacity level before inverting resumes.


How do I test the inverter using the front panel?

  1. Press the Inv Enable button on the Conext SW on the front panel. The Inv Enabled LED illuminates.
  2. Turn on the main AC breaker or AC disconnect to supply AC input power to the inverter.
  3. Turn off the main AC breaker or AC disconnect to stop AC input power from going into the inverter.
  4. Place a load on the inverter. This also usually means turning on the inverter’s AC distribution sub-panel’s breaker switch.
  5. Connect a load such as a lamp into an outlet connected to the sub-panel circuit and turn it on. The lamp lights up.
  6. Repeat step #2. The lamp will remain lit up.
  7. Repeat step #3. The inverter/charger should invert immediately. The transfer relay will make a clicking sound and the Inv Enabled LED will illuminate. The lamp should remain lit up. If any part of this test does not happen correctly, determine the cause before continuing to use the unit.
  8. Monitor the Conext SW front panel. The indicator LEDs on the front panel show you the operating status of the Conext SW. A description of the LEDs is provided in Table 3-1. If none of the front panel LEDs are on, see “General Troubleshooting Guidelines.”

What do fault detections do and what actions are sometimes required?

A fault detection condition affects the operation of the unit. A fault detection sometimes requires user intervention by clearing the condition using the Clear Fault button on the inverter/charger’s front panel. Press the button once to clear the condition. See “Troubleshooting” for information on clearing fault detections from the SCP.


What do warnings do?

A warning alerts you to a condition that could possibly affect the operation of the unit. A warning usually precedes a fault detection condition.


What are the front panel LED indicators and what do they mean?

Icon LED Status Action (or Status Item)
Inv Enabled Steady Green If generator or grid AC is unavailable and operating conditions are met, the Conext SW will produce AC voltage to power loads. You can run your appliances from the inverter.
Flashing Green The inverter is in AC Support or Load Shave mode. You can run your appliances from the inverter.
AC IN Steady Green When the Conext SW is connected to a generator or grid and is producing qualified AC, the AC IN light illuminates. You can run your appliances using passed-through AC.
Flashing Green Conext SW is connected to a qualified AC source, is charging and passing-through power to AC loads. Your battery bank is being replenished and AC loads are receiving power from a qualified AC source.
Fault Steady Red A fault has been detected on the network. Investigate and clear the fault detection condition.
Warning Flashing Red A warning is detected. Investigate by examining warning logs on SCP.

What are the operating limits for inverter operation for Temperature?

The Conext SW series of inverter/chargers will operate at rated power continuously at 77 °F (25 °C) with some models capable of continuous operation at much higher ambient temperature. However, the continuous power rating at elevated ambient temperature may differ between models. In higher ambient temperatures, if the loads draw full power for an extended period of time, the unit may shut down to protect itself against overheating.


What are the operating limits for inverter operation for Surge Power?

The Conext SW series of inverter chargers feature a surge rating of 200% of rated power for five seconds at 77 °F (25 °C). Operating the inverter/charger in conditions outside of normal rated power and temperature limits, however, will result in thermal shutdown and/or significantly decreased performance.


What are the operating limits for inverter operation for Difficulty on starting loads?

The inverter/charger should be able to operate all AC loads rated at or below its power rating. Some high horsepower induction motors used in pumps and other motor-operated equipment require very high surge currents to start, and the inverter/charger may have difficulty starting these loads.


What should I do if I have problems starting certain loads?

If you have problems starting certain loads, ensure that:

  • The battery connections are tight and clean.
  • The DC cabling is no longer than the recommended length.
  • The AC wiring is of recommended size.
  • The battery is of sufficient capacity and is fully charged.

What will the Conext SW always yield when inverting and during AC bypass?

The Conext SW always yields a split-phase output when inverting and during AC bypass.

  • A split-phase input through L1 and L2 yields a split-phase output of L1 and L2.
  • Single-phase input through L1 yields a split-phase output of L1 and L2.
  • A single-phase input through L2 does not produce any output. Only the input in Line 1 is capable of qualifying the AC coming from the power source.

What happens with Battery power during AC bypass?

When sufficient AC is detected by the inverter/charger and the battery is sufficiently charged, the AC is automatically passed through to the loads. However, if the battery is less than 12 V (for 24-volt models), 24 V (for 48-volt model), or had been disconnected, the inverter/ charger will not pass grid AC through to the loads.


What should I not do in order to prevent equipment damage?

Do not energize and operate the inverter/charger with an AC source before connecting a battery. Do not rely solely on AC bypass power to provide energy to connected loads. Always operate with a battery connected to the inverter/charger. Always try to balance the load between lines L1 and L2. Damage to the internal power transformer may occur if one line is overloaded when the other line is unloaded.


What are the operating limits for charger operation?

By default, the maximum charger output current is the rated charger output current for the particular model. Using the SCP, you can reduce the total output if you change the maximum charge rate (Max Chg Rate) on the Conext SW Basic Settings menu or Charger Settings menu under Advanced Settings. The charger can charge batteries when the AC input voltage line-to-neutral is within the minimum and maximum range of 95 to 135 VAC. They are the default minimum and maximum settings. The minimum range setting can be adjusted from 78 to 115 VAC and the maximum range setting from 125 to 140 VAC. The charger can also be configured to accept and operate from a wide AC source frequency of 44–70 Hz. The default setting is 55 Hz for low frequency and 65 Hz for high frequency. This wide range allows the Conext SW to charge your batteries even when incoming AC voltage is less than the typical 60 Hz.


What is Power Share?

The Conext SW charger uses both split-phase lines AC INPUT L1 and L2 to charge the batteries at full capacity. However, if only AC INPUT L1 is used, charge capacity is reduced to 50%. Consequently, the Conext SW charger shares incoming power with AC loads on both split-phase lines with a current limit of 30 amps for charging and pass-through AC. However, when AC is qualified only on one line at AC INPUT L1, the current draw from that input is limited to 15 amps (SW 4024 120/240) and 13 amps (SW 2524 120/240) for charging and AC pass-through. The AC loads have priority, which means that the charger will reduce its output with large AC loads and increase the output again when the AC load decreases. The regulatory maximum for continuous AC loads is 80% of the breaker rating that the loads are connected to. The Conext SW senses pass-through current going to the AC load. The difference between the pass-through (load) and 80% of the Power Share setting is the current that is available for charging the batteries.


How does the Power Share setting affect charging?

For example, if the AC input of the Conext SW is from an AC panel with a 30-amp breaker, the Power Share setting on the SCP should be selected as 30-amp. Based on this, the charger will control the charge current so that the total current draw is equal to or less than 24 amps in this case. Should the load current be more than about 24 amps, the charger output will reduce to zero (0) amp, but the Conext SW will continue to supply the loads. The Conext SW will continue to pass-through power to the loads, even if the load current exceeds the Power Share setting. In this case, it will be up to the user to remove/disconnect loads if tripping the AC input breaker supplying the Conext SW is to be avoided.


What does the SCP provide?

The SCP provides operating, configuring, and monitoring capability for your Xanbus system.


What does the System Control Panel do?

  • Monitors activity throughout your power system.
  • Displays the latest information about your inverter/charger, battery voltage level, battery charge output, and generator start and stop activity.
  • Displays the settings for each Xanbus-enabled device in the system.
  • Enables you to adjust the settings for each Xanbus-enabled device in the system.
  • Preserves all of its settings if system power is interrupted. After power is restored, you don’t have to reconfigure the SCP or any of the Xanbus-enabled devices connected to it.

What does the SCP provide for the Conext SW and other Xanbus-enabled devices in the power system?

The SCP provides remote configuration and monitoring capabilities for the Conext SW and other Xanbus-enabled devices in the power system.


How can you monitor the Conext SW operation on the SCP?

You can monitor Conext SW operation on the SCP using the:

  • System Status screen
  • Conext SW Home screen
  • Conext SW Meters Menu

What are the SCP Features?

Feature Description
Fault/Warning light Indicates a device has a fault detection or warning condition and requires attention. The light flashes when a warning occurs and turns on steadily when a fault detection occurs.
Enter button Confirms selection of a menu item or displays the next screen.
Up arrow button Scrolls upward through screen text or increases a selected value.
Down arrow button Scrolls downward through screen text or decreases a selected value.
Exit button Cancels selection of a menu item or displays the previous screen.
Screen Shows menus, settings, and system information.
Standby button Disables inverting and charging on all Conext SW units in the system when pressed and held for one to two seconds. To enable inverting and charging, press and hold the Standby button again for one to two seconds.

What are the functions of the Standby button and how do they work?

The Standby button has two functions, depending on how it is pressed. First, when only the Standby button is pressed, it can disable inverting and charging for all Conext SW units in the system. Second, when it is pressed simultaneously with the Exit button, this action puts the entire system into Standby mode. Pressing the Standby button produces the same result as disabling “Invert” and “AC Charge” from the System Settings menu on the SCP. Pressing the Standby button momentarily affects only Conext SW units; it does not affect charge controller operation. After disabling inverting and charging with the Standby button, the system continues to pass AC input through to the loads. Pressing the Exit and Standby buttons at the same time puts the entire Xanbus network system (including charge controllers) into Standby mode. In Standby mode, the Conext SW stops passing AC input through to the loads. After the keypress command to enter Standby mode, the AGS – Automatic Generator Start (if installed) shuts down the generator (if it is running) after a cool-down cycle.


What is the Startup screen?

This screen is shown when the SCP first receives power from the Xanbus network.


What are the SCP Top Level Screens and what do they do?

Screen Description
Startup Screen Appears for a few seconds after the system starts up or when the system has been reset.
System Status Screen Press Enter to view Select Device menu. Select device from list and press Enter to view device Setup menu.
Device Home Screens Press Enter from a Device Home screen to view the Device Setup menu. The number of Home screens depends on the number of Xanbus-enabled devices installed in the system.

What information does the System Status Screen display?

The System Status screen displays:

  • Qualified AC source (if applicable) and total power to and from the source
  • Battery capacity and voltage level
  • Net battery input or output current
  • Total inverter loading
  • Time and date

What information is on the Conext SW Home Screen and what does it do?

The Conext SW Home screen is the first of the Device Home screens. Each Conext SW installed in the system has its own Home screen. The screen appearance varies with the status of each inverter/charger. The Conext SW Home screen displays real-time operating data specific to the Conext SW. The Conext SW status changes according to the states described in Table 3-2.

Line Information
Top Line Device name and number
Line 1 Inverter/charger status
Line 2 Battery current (in + or out –) and voltage
Line 3 Power supplied to loads
Line 4 AC input status
setup arrow Indicates the Enter button. Press Enter to display the inverter/charger setup menu.
system arrow Indicates the Exit button. Press Exit to display the System Home screen.

How do I display the Conext SW Home screen?

While viewing the System Status screen, press the down arrow key.


What are the Conext SW Home Screen States

Conext SW Status Displayed When…
Invert The Conext SW is supplying power to loads by inverting power from the batteries. AC input from the AC generator or grid is absent or out of nominal range.
Qualifying AC The Conext SW is determining if AC input from the AC generator or grid is within a usable voltage and frequency range. It is also displayed when the Conext SW is awaiting application of AC power or a command to enable invert mode.
AC Support Conext SW powers critical loads by taking power from the battery before any AC source.
Load Shave There is limited AC input from the AC source and the Conext SW is supporting the AC source by supplying additional power to the critical loads.
Bulk The Conext SW is bulk-charging the batteries from qualified AC input from an AC generator or grid. AC input is also passed through to the load while bulk-charging.
Absorption The Conext SW is absorption-charging the batteries from qualified AC input from an AC generator or grid. AC input is also passed through to the load while absorption-charging.
ABS Finish The Conext SW has completed the absorption stage and is waiting for other Conext SWs in the system to complete absorption. This status can occur only when there is another Conext SW also charging the battery.
Equalize Equalization has been turned on, and the Conext SW is equalizing the batteries after completing a full charge cycle. Equalization time is fixed at 60 minutes.
Float The Conext SW is float-charging the batteries from qualified AC input from an AC generator or grid. The Conext SW is set for three-stage charging. AC input is also passed through to the load while float-charging.
NoFloat The Conext SW finishes the absorption stage and the Conext SW is set for two-stage charging.
ACGood The Conext SW has determined that AC input is within a usable voltage and frequency range.
LdSenseActv Search Mode is enabled and the Conext SW is standing by waiting to begin inverting.
ACCB/ACCA AC coupling is engaged.

What does the Select Device Menu do?

The Select Device menu displays a list of Xanbus-enabled devices in the system, including the Conext SW and the SCP. The Select Device menu is where you can access the Setup menus for each device in the system. The length of the Select Device menu depends on how many Xanbus-enabled devices are installed. The Select Device menu also contains the Clock menu (where the time and date are set) and the System Settings menu (where system-level settings can be configured). The System Settings, SCP, and Clock menus are always available from the Select Device menu, regardless of the number of Xanbus-enabled devices installed.


How do I display the Select Device Menu?

While viewing the System Status screen, press Enter.


What do the Device Setup Menus do?

Device Setup menus display status information (on the Meters screen) and changeable settings. Changeable settings are identified by the square brackets [ ] around values in the right-hand column.


How do I display the Setup menu for a device?

  • Highlight the device name on the Select Device menu by using the up and down arrow buttons, and then press Enter on the highlighted device.
  • From the Home screen menu, simply press Enter.

What can be done when a particular device is selected?

When a particular device is selected, it is possible to change its settings and operate the device using the Device Setup menu screen.


What does the Meters screen do?

The Meters screen displays total system power production, generator voltage and current status, and load voltage and current status.


How do I view the Meters screen?

On the Conext SW Setup menu, highlight Meters, and then press Enter.


What are the screen items on the Meters Screen?

Screen Item Description
Mode Operating state of the Conext SW. See also “Conext SW Home Screen States.”
Battery Displays battery voltage, charging current and battery temperature. The battery temperature comes from the BTS, connected to the Conext SW. If the BTS is not installed, Battery shows as N/A (not available).
Load Displays power consumption (watts), voltage, and current (amps) supplied to the AC loads.
AC Quality Displays the quality of the AC input. A good quality AC input generally means that it falls between the high and low voltage range set in “AC Settings.”
AC In L1 AC input current, voltage, and frequency connected to the Conext SW AC INPUT L1 terminal.
AC In L2 AC input current, voltage, and frequency connected to the Conext SW AC INPUT L2 terminal.
AC In L1L2 Combined L1 and L2 input voltage and frequency.

How do I change an operational setting?

  1. From the device Setup menu screen, use the up or down arrow buttons to highlight any operational setting you wish to change.
  2. Press Enter then use the up or down arrow buttons to move between selections. For example, the inverter setting can be changed to either Enabled or Disabled.
  3. Press Enter to confirm the selection.
  4. Press Exit (twice) to go back to the System Status menu screen.

How do I clear fault detections/warnings?

  1. From the device Setup menu screen, use the up or down arrow buttons to highlight Clear Faults/Warnings.
  2. Press Enter to clear the highlighted selection.

What are the menu items on the Conext SW Setup menu?

Menu Item Description
Inverter Enables or disables the inverter.
Search Mode Enables or disables Search Mode.
Charger Enables or disables the charger.
Force Chg State Manually changes the charge stage to either Bulk or Float (when 3-Stage cycle is selected) or Bulk or NoFloat (when 2-Stage cycle is selected).
Equalize Enables or disables battery equalization.
Mode Selects the Conext SW operating mode: Operating or Standby. The red Standby button on the SCP has similar functionality.
Clear Faults/Warnings Clears any active faults that were detected or warnings. If the fault detection or warning condition is still present, the fault detection or warning message may reappear.
View Device Info Displays the View Device Info logs screen. On the Device Info screen you can view the Warning, fault detection, and Event Logs.
Meters Displays the Meters screen.
Basic Settings Select to display and/or adjust the basic Conext SW settings.
Advanced Settings Select to display and/or adjust the advanced Conext SW settings.

How does enabling the inverter affect whether it’s on or off?

When changing the operational setting for Inverter, remember that enabling the inverter is not the same as the inverter being turned on. An “enabled” inverter can either be on or off, that is inverting or not inverting, respectively. A “disabled” inverter cannot be turned on.


How does enabling the charger affect whether it’s on or off?

When changing the operational setting for Charger, remember that enabling the charger is not the same as the charger being turned on. An “enabled” charger can either be on or off, that is charging or not charging, respectively. A “disabled” charger cannot be turned on except when the Auto Chg Enable is set to Enabled.


What topics are covered in Chapter 4, Configuration via SCP?

  • Viewing Conext SW’s Firmware Version
  • Setting System Time and Date
  • Viewing Basic and Advanced Settings
  • Configuring Basic Settings
  • Configuring Advanced Settings

How do I view the firmware revision number?

  1. From the System Status screen, press the Enter button. The Select Device menu screen appears.
  2. From the Select Device screen, press the Enter button. The System Settings menu screen appears.
  3. From the System Settings screen, press the down arrow button to highlight View Device Info then press Enter. The Device Info screen appears.
  4. Read the displayed information. The series of numbers and letters opposite F/W Rev. is the firmware revision number.
  5. Press Exit (three times) to return to the System Status screen.

How do I set the time and date?

  1. From the System Status screen, press the Enter button. The Select Device menu screen appears.
  2. From the Select Device screen, press the down arrow button to highlight Clock then press Enter. The Clock screen appears and Set Time is highlighted.
  3. Press Enter and use the up and down arrow buttons to change the hour setting.
  4. Press Enter and use the up and down arrow buttons to change the minute setting.
  5. Press Enter and use the up and down arrow buttons to select AM or PM. This is not applicable if the 12/24 Hour setting is set to 24.
  6. Press the down arrow button to highlight Set Date.
  7. Press Enter and use the up and down arrow buttons to change the month setting.
  8. Press Enter and use the up and down arrow buttons to change the day setting.
  9. Press Enter and use the up and down arrow buttons to change the year setting.
  10. Press Enter to confirm the changes.
  11. Press Exit (twice) to return to the System Status screen.

What are the Basic Settings menu?

The Conext SW configuration settings can be viewed in Basic and Advanced formats. The Basic Settings include configuration items you may have to adjust routinely or as part of initial setup. The Basic Settings option appears by default on the Setup menu screen. The Conext SW Basic settings include menus for configuring:

  • Battery type setting
  • Battery capacity setting
  • Maximum charging rate setting
  • Charging cycle setting
  • Recharge volts setting
  • AC priority setting
  • AC In Breaker settings
  • Low battery cutout setting

How do I view the Basic Settings menu?

From the Setup menu, scroll to the bottom of the screen to highlight Basic Settings and press Enter.


How do I select and change a configurable setting?

  1. On the desired configuration menu, press the up arrow or down arrow button to highlight the setting you want to change.
  2. Press Enter to highlight the current value of the setting.
  3. Press the up arrow or the down arrow button to change the value. Hold down the button to scroll through a large range of values quickly. The previously set value appears with an asterisk (*) beside it.
  4. Press Enter to select the value.
  5. If you have another setting to change, return to step 1. Or If you have no more settings to change, press Exit until the SCP displays the desired screen or menu.

How can you view the Advanced Settings menu?

  1. On the Select Device menu, select a Conext SW device.
  2. Press Enter. The Setup menu screen appears.
  3. Press Enter + up arrow + down arrow at the same time.

How can you view the Advanced Settings menu?

From the Setup menu, with Advanced Settings highlighted, press Enter.


How can you select and change a configurable setting?

  1. On the desired configuration menu, press the up arrow or down arrow button to highlight the setting you want to change.
  2. Press Enter to highlight the current value of the setting.
  3. Press the up arrow or the down arrow button to change the value. Hold down the button to scroll through a large range of values quickly. The previously set value appears with an asterisk (*) beside it.
  4. Press Enter to select the value.
  5. If you have another setting to change, return to step 1. Or If you have no more settings to change, press Exit until the SCP displays the desired screen or menu.

What should you do if you have no more settings to change?

It is recommended to leave the Setup menu in the Basic Settings format to help prevent unintended configuration. If the Setup menu displays “Advanced Settings,” press Enter + up arrow + down arrow at the same time. The Setup menu should then display Basic Settings as the last item on the menu.


What is the Batt Type setting?

Sets the system battery chemistry and type: Flooded, AGM, Gel, and Custom.


What is the Batt Capacity setting?

Selects the system battery capacity in amp hours.


What is the Max Chg Rate setting?

Sets the percentage of the maximum DC output current that is available to the charger. The maximum DC output current for different models is:

  • SW 2524 120/240 — 65 ADC
  • SW 4024 120/240 — 90 ADC
  • SW 4048 120/240 — 45 ADC

If multiple Conext SWs are charging the same battery bank, set each inverter’s Max Chg Rate to 1/n of the desired charge rate (where n is the number of inverter/chargers).


What is the Charge Cycle setting?

Sets the charging method:

  • 3-Stage (bulk, absorption, float) or
  • 2StgNoFloat (bulk, absorption, no float)

What is the ReCharge Volts setting?

Sets the recharging volts to tell the charger to initiate charging when the battery drains past the value setting.


What is the AC In Breaker setting?

Sets the breaker limit of incoming AC (generator or grid).


What is the Low Batt Cut Out setting?

Low Battery Cut Out (LBCO) controls when the inverter stops producing AC output due to a low battery voltage condition. The inverter will stop producing AC output only after this level has been reached for the period of time set by the LBCO Delay. This setting is not temperature compensated.


What is the LBCO Delay setting?

LBCO Delay controls how long the inverter is allowed to operate at or below the Low Batt Cut Out level before turning off due to a low battery voltage condition. The inverter will stop producing AC output only after the Low Batt Cut Out level has been reached for this uninterrupted period of time.

Once the inverter has shut off, the battery voltage must rise 2 volts above the Low Batt Cut Out setting for inverter operation to resume.


What is the Hi Batt Cut Out setting?

Hi Batt Cut Out sets the maximum battery voltage at which the inverter will operate. If the battery voltage exceeds this limit for more than one minute, the Conext SW displays a fault message and shuts down. The inverter will not support AC loads when in this condition. If a qualified AC source is present, the unit passes AC through to the loads. The inverter automatically restarts when the voltage drops to 3 volts below the Hi Batt Cut Out setting. If battery voltage continues to rise after shutdown, an external charger may still be charging the batteries. The Conext SW cannot control how external chargers operate.


What is the Search Watts setting?

Search Watts sets the Conext SW’s search sensitivity when search mode is enabled. When a load larger than this setting is present, the inverter starts producing AC output. Enabling search mode from the Setup menu can minimize power draw from the battery during periods of low demand from loads. Also see “Using Search Mode”.


What is the Search Delay setting?

Search Delay sets the time between search pulses. When searching for loads, the Conext SW sends out search pulses to determine if a load is present. If the Conext SW finds a load above the Search Watts setting, the inverter turns on. Conext SW power draw while in search mode decreases when Search Delay is increased, but the Conext SW’s response time to active loads is slower.


What is the Inv Block Start setting?

Sets the time to halt inverting.


What is the Inv Block Stop setting?

Sets the time to resume inverting.


How can you use the Low Battery Cut Out and LBCO Delay settings?

The Low Batt Cut Out setting is the lowest battery voltage level acceptable for use by the inverter. When the batteries discharge to the Low Batt Cut Out setting and are held at or below this level for the LBCO Delay time, the inverter output shuts down and transfers any available AC source (like an AC generator) to the charger to bring the battery level back above the Low Batt Cut Out setting. After shutdown, the inverter does not support any AC loads, and AC loads must be powered by an AC generator.


What is recommended if you are using an automatic generator starting system?

If using an automatic generator starting system, it is recommended to set the Xanbus AGS voltage trigger setting higher than the Conext SW Low Batt Cut Out voltage. Otherwise, inverter output turns off before the generator automatically starts, causing the battery voltage to recover slightly. This may then stop the Xanbus AGS from starting the generator or result in the inverter cycling on and off multiple times before the generator automatically starts.

If using an automatic generator starting system with the start trigger set to the same voltage as the LBCO voltage, do not set the LBCO Delay for less than the amount of time it takes the generator to start and connect. Otherwise, inverter output turns off before the generator automatically starts, causing the battery voltage to recover slightly. This may then stop the Xanbus AGS from starting the generator or result in the inverter cycling on and off multiple times before the generator automatically starts.


What is Low Battery Cut Out Hysteresis?

Low battery cut out (Low Batt Cut Out) (LBCO) preserves battery life by stopping the inverter when battery voltage drops down to the LBCO value for a few seconds then battery charging commences. When charging starts, the voltage level jumps a little but enough that inverting might resume abruptly. Then, battery voltage goes down again and charging starts abruptly. To prevent the inverter from switching abruptly between inverting and charging, the LBCO Hysteresis value is added to the LBCO value to allow the battery voltage to reach a sufficient energy capacity level before inverting resumes. This feature contributes to battery health.


Why use Search mode?

Search mode allows the inverter to selectively power only items that draw more than a certain amount of power, which can result in power savings.

The Conext SW has a no-load power draw of about 38 W (SW 2524 120/240) and 40 W (SW 4024 120/240). Enabling Search mode reduces this power draw to less than 8 W for all models.


How does Search mode operate?

Search mode operates differently in single-unit and multiple unit installations.


How does Search mode work in single unit installations?

When a single Conext SW has Search mode enabled, the inverter sends electrical search pulses through its AC output. These search pulses search for connected AC loads. The delay between search pulses is set using the Search Delay setting. After a load larger than the Search Watts setting is detected, the inverter turns on.


How does Search mode work in multiple unit installations?

Search mode is automatically enabled in multiple unit installations with two paralleled Conext SW units. Only the master Conext SW operates, and the slave unit comes online only when the load exceeds approximately 60% of the rated output of the master unit. When the load drops below 20% of the master’s rated output, the slave unit turns off.


When should you set up Search mode?

The Search mode feature is only valuable if the inverter can spend a couple of hours “sleeping” each day. Therefore, if Search mode is to be used it must be adjusted properly. The initial adjustment should be made so that the inverter comes on only when needed.

Certain types of loads can cause Search mode not to work as expected. These types of loads are described on “Problem Loads”. If these kinds of loads are in the system, follow the suggestions given to eliminate the problem. If the problem loads cannot be eliminated, there are two work-around solutions:


What are the two work-around solutions if you have problem loads and Search mode is not working as expected?

  1. Disable Search Mode from the main Conext SW Setup menu, causing the inverter to always remain at full output voltage.
  2. Use a search-friendly companion load whose only purpose is to be switched on to wake up the inverter to power the load that is unable to bring the inverter out of Search mode.

What should you keep in mind about Search mode?

  • Search mode, by function, cannot work with clocks and timers or devices that need power 24 hours a day. Examples of devices with timers include video recorders, coffee makers with brew timers, refrigerators, and freezers with defrost timers. Examples of devices that need power 24 hours a day include telephone answering machines, alarm systems, motion detection lights, and some thermostats.
  • When the inverter is searching the output for loads, lights that have a wattage lower than this setting may flash momentarily.

How can you use Inverter Block?

The Inverter Block feature halts inverter function for a period of time each day. This period of time is defined by the Inv Block Start and Inv Block Stop settings. Inverter Block allows you to control which time period is not ideal for inverting. This can be a time period when conserving battery power is more important than running loads.


How does the Inverter Block work?

The Inverter setting must be initially Enabled in order for the Inverter Block to work as intended. The Inv Block Start setting disables inverter function if the inverter is initially enabled and then Inv Block Stop enables the inverter function. However, if the Inverter setting is initially Disabled when Inv Block Start commences, then the succeeding Inv Block Stop will not enable inverter function automatically. The inverter will remain disabled.

Setting the Inv Block Start and Inv Block Stop to the same time disables Inverter Block. Disabling Inverter Block means that inverting is allowed to occur at any time when the right conditions for inverting exist.


What should you keep in mind about Inverter Block settings in a multiple unit configuration?

In a multiple unit configuration, set the same Inverter Block settings to both the master and slave units.


What is the Default Batt Temp setting?

Selects the battery temperature charging compensation if a battery temperature sensor is not installed. In the absence of a battery temperature sensor, the charger uses one of three settings: Cold (50 °F/10 °C), Warm (77 °F/25 °C), or Hot (104 °F/40 °C).


What is the Absorb Time setting?

Sets the maximum time spent in the absorption stage, before transitioning to float or no float.


What should you keep in mind about the Absorb Time setting?

The Absorb Time setting resets to its default value of 180 minutes when the Battery Type is changed except when changing to Custom Settings. In Custom Settings, the Absorb Time setting will not reset to its default value.


What is the Auto Charge Enable setting?

When this setting is enabled, it overrides the “Charger” function to begin charging automatically when qualified AC is present. This happens even when the charger function is previously disabled.


What is the Chg Block Start setting?

Sets the time to halt charging.


What is the Chg Block Stop setting?

Sets the time to resume charging.


When can the Conext SW operate as a battery charger?

When AC power is available, the Conext SW can operate as a battery charger. Different battery types and chemistries require different charging voltage levels. Not charging batteries at the required levels can shorten battery life or damage the batteries. The Conext SW is configured at the factory to work with the battery types recommended for inverter applications. If the default settings do not work for your specific installation, you can adjust the charge stage settings (as recommended by the battery manufacturer) on the Custom (Battery) Settings menu.


How does the multi-stage charging process work?

The charging cycle is a multi-stage process. Whenever qualified AC power is present at the inverter’s input, it passes power through to the connected load and begins charging the batteries.


What happens during the Bulk Stage of the multi-stage charging process?

Bulk charge is the first stage in the charging process and provides the batteries with a controlled, constant current. Once the battery voltage rises to the bulk voltage threshold, the charger switches to the Absorption stage.


What happens during the Absorption Stage of the multi-stage charging process?

Absorption charge is the second stage of battery charging and provides the batteries with a controlled, constant voltage. During this stage, the current drawn by the batteries slowly decreases. When this current falls below 2% of the battery capacity, or when the configurable Absorb Time expires, the charger switches to the Float or NoFloat stage, depending on the selected charge cycle. The timer begins when the battery voltage is above the bulk termination voltage for three minutes.


What should you keep in mind about the multi-stage charging process?

If the AC input fails or drops below the lower VAC limit (as set in AC Settings), the complete multi-stage charge cycle (Bulk, Absorption, Float/No Float) restarts once the source AC returns to within tolerance condition. If the batteries are already nearly full, the charge cycle will take little time to complete.


What are the Bulk Voltage Settings for Different Battery Types?

Battery Type 24-Volt Models (Bulk Voltage) 48-Volt Model (Bulk Voltage)
Termination Preset Bulk
Flooded 28.4V 28.8V
Gel 28.0V 28.4V
AGM 28.2V 28.6V
Custom 28.8V (changeable)
LithiumIon 29.0V (changeable)

What should you keep in mind about the DC loads on the batteries?

If there are DC loads on the batteries, the charger’s current may never decrease to a level to initiate the next stage of charging. In this case, the charger would stay in absorption until the Absorb Time setting is reached. To make sure the charger does not remain in absorption for too long, adjust Absorb Time on the Charger Settings menu.

Also, the Absorption Time setting resets to its default value of 180 minutes when the Battery Type is changed.


What are the Preset Absorption Voltage Settings for Different Battery Types?

Battery Type 24-Volt Models 48-Volt Model
Flooded 28.8V 57.6V
Gel 28.4V 56.8V
AGM 28.6V 57.2V
Custom 28.8V (changeable) 57.6V (changeable)
LithiumIon 29.0V (changeable) 58.0V (changeable)

What happens during the Float Stage of the multi-stage charging process?

Float charge maintains a trickle charge on the batteries whenever AC is present on the Conext SW input. Float charging reduces battery gassing, minimizes watering requirements (for flooded batteries), and makes sure the batteries are in a constant state of readiness. When three-stage charging is selected, the charger automatically switches to the float stage after the batteries have received a bulk and absorption charge. The batteries will be maintained at the default float voltage level for the selected battery type or the voltage selected under Float Voltage on the custom battery Settings menu.


What should you keep in mind about the battery voltage?

The battery voltage can increase above the float voltage when using an external charging device such as PV arrays, wind turbines, or micro-hydro generators. Be sure to include appropriate charge management equipment with all external DC sources.


What are the Preset Float Voltage Settings for Different Battery Types?

Battery Type 24-Volt Models Preset Float Voltage 48-Volt Model Preset Float Voltage
Flooded 27.0V 54.0V
Gel 27.6V 55.20V
AGM 26.8V 53.6V
Custom 27.0V (changeable) 54.0V (changeable)
LithiumIon 26.85V (changeable) 53.6V (changeable)

How can you equalize-charge the batteries?

Many battery manufacturers recommend periodic equalize charging to level out the voltage between individual cells, improving battery performance and lifespan.

Over time, the battery’s electrolyte can become stratified, causing inactive areas in the plate material. If this condition is allowed to continue for extended periods, the battery plates can sulfate and become unusable. Equalizing the batteries is a controlled overcharging method that mixes up the electrolyte and reactivates the unused areas of the plate material, restoring batteries to a full state of charge.

Consult the battery manufacturer’s recommendation for equalize voltage settings. Equalization time is fixed at 60 minutes.


How can you start equalizing the batteries?

On the device Setup menu, highlight Equalize and select Enabled.


What are the Preset Equalization Voltage Settings for Different Battery Types?

Battery Type 24-Volt Models Preset Equalization Voltage 48-Volt Model Preset Equalization Voltage
Flooded 32.0V 64.0V
Gel not applicable not applicable
AGM not applicable not applicable
Custom 32.0V (changeable) 64.0V (changeable)
LithiumIon not applicable not applicable

What should you keep in mind about equalize-charging the batteries?

  • Only flooded or vented batteries should be equalize-charged. Hydrogen and oxygen gases are produced when batteries are equalize-charged.
  • In a system where more than one device is capable of equalizing batteries (such as a system including multiple Conext SW units and Solar Charge Controllers), there is no system-wide equalization command for all devices. To equalize with multiple devices, each would have to be enabled individually. Alternatively, equalization can be performed using only one device. During the equalization process, one device applies the equalization charge while the other devices continue to operate in synchronized charge mode, typically in float (three-stage charging) or no-float (two-stage charging).

How can you use Charger Block?

The Charger Block feature halts charging for a period of time each day. This period of time is defined by the Chg Block Start and Chg Block Stop settings. In areas where the utility charges variable rates for electricity, it is preferable to use utility power for charging only during non-peak hours. Charger Block can prevent utility power from being used for battery charging during peak billing periods. During the time period set between Chg Block Start and Chg Block Stop, AC input continues to be passed through to the loads. Inverter operation remains unaffected during the charger block period. During the Charger Block period, no charging occurs even if the batteries discharge below the ReCharge Volts setting. However, a Solar Charge Controller may charge batteries during the Charger Block period.


What happens when the charger is operating at the Chg Block Start time?

If the charger is operating (that is, in Float, Absorption, Bulk, or Equalize stage) at the Chg Block Start time, charging stops immediately and the charger enters an idle state identical to No Float. When the Charger Block period is over, the charger does not resume the charge stage that Chg Block Start interrupted. Instead, if the batteries are above the ReCharge Volts setting, the charger remains idle. If the battery voltage falls below the ReCharge Volts setting during the Charger Block period, the Conext SW Inverter/Charger begins a new charge cycle with the Bulk stage after the Charger Block period has expired (at the Chg Block Stop time).


What happens when you set the Chg Block Start and Chg Block Stop to the same time?

Setting the Chg Block Start and Chg Block Stop to the same time disables Charger Block. Disabling Charger Block means that charging is allowed to occur at any time when the right conditions for charging exist.


What is the Custom Battery Settings Menu?

The Custom Battery Settings menu can be viewed if Custom is selected as the Batt Type. This menu allows you to adjust charging and equalization voltage for batteries with specifications that fall outside the default settings for the battery types the Conext SW offers. You can also adjust the temperature compensation constant for the battery temperature sensor on this menu.


What are the Setting Defaults and Ranges for the Custom Battery Settings Menu?

Model 24-Volt Models 48-Volt Model
Setting Default Min
Eqlz Support Enabled
Eqlz Voltage 32.0V 27.0V
Bulk Voltage 28.8V 22.4V
Bulk Termination Voltage 28.4V 22.0V
Absorb Voltage 28.8V 24.0V
Float Voltage 27.0V 22.0V
Batt Temp Comp -54mV/C -0mV/C

What should you keep in mind when configuring a custom battery type?

All settings for configuring a custom battery type are based on the default settings for a flooded battery type.


What should you keep in mind about the Eqlz Voltage setting?

The Eqlz Voltage setting is displayed when Eqlz Support is set to Enabled.


What should you keep in mind about the Bulk Voltage setting?

This setting must be 0.8 V or more for the 48-volt model (or 0.4 or more for the 24-volt models) than the Bulk Termination Voltage.


What should you keep in mind about the Bulk Termination Voltage setting?

This setting must be 0.8 V or less for the 48-volt model (or 0.4 or less for the 24-volt models) than the Bulk Voltage.


What is the Eqlz Support setting?

Enables or disables the ability to enter an equalization cycle. Refer to the battery manufacturer’s specifications to determine whether equalization is recommended.


What is the Eqlz Voltage setting?

Selects the equalization voltage. Consult your battery manufacturer for equalization voltage setting.


What is the Bulk Voltage setting?

Sets the bulk voltage for a custom battery type.


What is the Bulk Termination Voltage setting?

Sets the bulk termination voltage for a custom battery type.


What is the Absorb Voltage setting?

Sets the absorption voltage for a custom battery type.


What is the Float Voltage setting?

Sets the float voltage for a custom battery type.


What is the Batt Temp Comp setting?

Battery temperature compensation for a custom battery type. This setting is the reference that the BTS uses to adjust the charging voltage when the temperature is above or below 77 °F (25 °C).


What are the Setting Defaults and Ranges for the LithiumIon Battery Settings Menu?

Model 24-Volt Models 48-Volt Model
Setting Default Min
Control 3-Stage
Bulk Voltage 29.0V 28.2V
Max Bulk Current 90A 15A
Absorb Voltage 29.0V 20.0V
Max Absorb Current 90A 15A
Float Voltage 26.8V 23.6V
Max Float Current 90A 1A
DisChgImax 150% 20%
DisChgImax Timer 10s 1S

What is the LithiumIon Battery Settings Menu?

The LithiumIon Settings menu can be viewed if LithiumIon is selected as the Batt Type. This menu allows you to adjust charging and equalization voltage for batteries with specifications that fall outside the default settings for the battery types the Conext SW offers.


What is the Control setting?

Identifies the kind of battery management system.


What is the Bulk Voltage setting?

Sets the bulk voltage for a LithiumIon battery type.


What is the Max Bulk Current setting?

Sets the maximum bulk current for a LithiumIon battery type.


What is the Absorb Voltage setting?

Sets the absorption voltage for a LithiumIon battery type.


What is the Max Absorb Current setting?

Sets the maximum absorption current for a LithiumIon battery type.


What is the Float Voltage setting?

Sets the float voltage for a LithiumIon battery type.


What is the Max Float Current setting?

Sets the maximum float current for a LithiumIon battery type.


What is the DisChgImax setting?

Sets the maximum current discharge in percentage.


What is the DisChgImax Timer setting?

Sets the maximum current discharge timer.


What is the AC Settings menu?

The AC Settings menu configures the voltage and frequency limits for AC In. These are the limits at which the Conext SW considers input voltage qualified—that is, suitable for charging batteries or powering loads. If the input voltage is not qualified according to these settings, the Conext SW transfers from using AC input to inverting.


What are the Setting Defaults and Ranges for the AC Settings menu?

Model
Setting Default
ACIn Breaker 30A
ACIn Lo Volt 95V
ACIn Hi Volt 135V
ACIn Lo Freq 55Hz
ACIn Hi Freq 65Hz

What is the ACIn Breaker setting?

Sets the AC Input breaker size, based on the size of the installed AC breaker at the source. The Breaker size setting must not exceed the capacity of the AC source such as the grid or a generator. The Conext SW limits the maximum input current to this setting by derating its charging current. If the connected loads exceed the breaker setting, the AC breaker trips. The breaker may not trip if Load Shave is enabled and Load Shave Amps is configured not to exceed the AC source’s rated output current.


How do you use the AC Support Mode feature?

  1. Enable AC support mode. AC support mode is enabled by default. Check only to see if it is enabled. If not, enable it.
  2. Set the battery voltage threshold for AC support mode to engage. NOTE: Applicable only when there are no Xanbus devices attached as described in “Regular AC Support without Xanbus devices” on page 1–11.
  3. Enable state-of-charge (SOC) monitoring if you have a Conext Battery Monitor installed. AC support on SOC is disabled by default.
  4. Set the battery SOC thresholds for when AC support mode is engaged.

How do you use the Load Shaving feature?

  1. Enable load shaving.
  2. Set the load shaving amps.
  3. Set the load shaving start and stop times.
  4. Enable the grid-interactive delay feature.

How do you use the Enhanced AC Support feature?

  1. Enable AC support mode. AC support mode is enabled by default. Check only to see if it is enabled. If not, enable it.
  2. Enable enhanced AC support.

How do you customize the Conext SW name?

  1. On the device setup menu, select Advanced Settings. If Basic Settings appears instead of Advanced Settings on the Setup menu, display Advanced Settings by pressing Enter + up arrow + down arrow simultaneously. On the Advanced Settings menu, select Multi Unit Config, and then press Enter.
  2. Select Dev Name, and then press Enter. The last letter of the Conext SW name is highlighted.
  3. Begin customizing the device name.
  • To change the character, press the up or down arrow button. Holding down the button causes the characters to scroll more quickly.
  • To delete the character, press Exit.
  • To add characters, press Enter.
  1. When the correct character is shown, press Enter to select it.
  2. After pressing Enter to select the last character of your customized device name, press Enter again to return to the menu.

How do you set the Conext SW device number?

  1. On the Conext SW Setup menu, select Advanced Settings. If Basic Settings appears instead of Advanced Settings on the Setup menu, display Advanced Settings by pressing Enter + up arrow + down arrow simultaneously. On the Advanced Settings menu, select Multi Unit Config, and then press Enter.
  2. On the Multi Unit Config menu, select Dev Number. See Figure 4-11.
  3. Press Enter to highlight the instance number.
  4. Use the up and down arrow buttons to adjust the two-digit identifier number.
  5. Press Enter.

How do you restore Conext SW default settings?

  1. On the Advanced Setup menu, select Restore Defaults. Event code W252 appears, asking to confirm the Restore Defaults command.
  2. To cancel the command, press Exit. To continue with the Restore Defaults command, press Enter.

How do you change the inverter AC output frequency to 50 Hz?

  1. Put the system in Standby mode. See “To change an operational setting” on page 3–18.
  2. Change the EuroFreq to Enabled. See “To select and change a configurable setting:” on page 4–6.
  3. Restore the system to Operating mode. See “To change an operational setting” on page 3–18.

What are the General Troubleshooting Guidelines?

This section will help you narrow down the source of any problem you may encounter. Please read the following troubleshooting steps:

  1. Check for a warning or fault detection message on the SCP or a fault code on the inverter information panel. If a message is displayed, record it immediately.
  2. As soon as possible, record the conditions at the time the problem occurred. These details should include the following as well as any other information asked for on the page. These details are:
  • Firmware revision of the Conext SW
  • Type of loads the Conext SW was running or attempting to run
  • Battery condition at the time of fault detection (battery voltage or temperature, for example), if known
  • Recent sequence of events (for example, charging had just finished, AC generator had stopped but the inverter did not come on)
  • Any known unusual AC input factors such as low voltage or unstable generator output
  • Extreme conditions which may have existed at the time (temperature or moisture, for example)
  1. Attempt the solution indicated in these guidelines.
  2. If your inverter front panel or SCP is not displaying a Fault detection light, check the following list to make sure that the present state of the installation allows proper operation of the unit. Read these guidelines carefully. ❐ Is the Conext SW located in a clean, dry, adequately ventilated area? ❐ Have the AC input breakers opened? If so, your pass-through load may have exceeded the rating of one or more of the input breakers. ❐ Are the battery cables adequately sized and short enough? See the Installation Guide for more information. ❐ Is the battery in good condition and are all DC connections tight? ❐ Are the AC input and output connections and wiring in good condition? ❐ Are the configuration settings correct for your particular installation? ❐ Are the display panel and the communications cable properly connected and undamaged? ❐ Is the battery temperature sensor and its cable properly connected and undamaged?
  3. Contact Customer Service for further assistance. Please be prepared to describe details of your system installation and provide the model and serial number of the unit. See the front and/or back of the manual for contact information.

How do you view device info logs?

  1. From the device Setup menu screen, use the up or down arrow buttons to highlight View Device Info.
  2. Press Enter. The Dev Info screen appears.
  3. Use the up or down arrow buttons to select which information log you want to view then press Enter to confirm a selection. The log screen appears.
  4. Use the up or down arrow buttons to scroll the list then press Enter to view the particular log entry.
  5. Press the Exit button to return to previous screens.

How do you view a list of the detected faults?

  1. On the Select Device menu, highlight System and press Enter.
  2. On the System Settings menu, highlight View Fault List.
  3. Press Enter.

How do you view a warning list?

  1. On the Select Device menu, highlight System and press Enter.
  2. On the System Settings menu, highlight View Warning List.
  3. Press Enter.

What are the Fault Detection Types and Behaviors?

Fault Detection type Behavior
Automatic Clears automatically if the fault condition that generated the message goes away. You can also acknowledge automatic fault detections without waiting for them to clear automatically.
Manual Requires you to clear them by: <br> * Pushing the Clear Fault button on the Conext SW or on the device that generated the fault detection (if the fault condition still exists, the fault detection message reappears), and <br> * Correcting the condition that caused the fault
Escalating automatic Clears automatically if the fault condition goes away, just like an automatic fault detection. <br> However, if an escalating automatic fault detection occurs several times within a defined time period, the escalating automatic fault detection becomes a manual fault detection, requiring user intervention. For example, if three fault detections occur in one minute, it will no longer clear itself but becomes a manual fault detection. Then you must identify the problem, correct the fault condition, and clear the fault detection or reset the device.

What are the Warning Types and Behavior?

Warning type Behavior
Automatic warning Clears automatically if the warning condition that generated the message goes away. You can also acknowledge automatic warnings without waiting for them to clear automatically.
Manual warning Requires you to acknowledge it before you can proceed with configuring or operating the Conext SW. Manual warnings are usually in the form of a Yes/No question that you may acknowledge by pressing the Enter button on the SCP for Yes and the Exit button for No.

What are the Fault Detection Messages?

Code Message Type Cause Solution
F1 AC Output under voltage Escalating Auto fault detection. Must occur 3 times in 30 seconds before becoming a manual fault detection. Inverter voltage is under 210 volts. Remove excessive load.
F2 AC Output over voltage Escalating Auto fault detection. Must occur 3 times in 30 seconds before becoming a manual fault detection. Inverter voltage is over 270 volts. Check if there is an external power source that is running parallel to the inverter’s output.
F17 Relay(s) Welded Manual The L1 transfer relay is bad or an AC source was wired directly to the AC output. Disconnect the inverter’s AC output wiring. If error continues, have unit serviced.
F18 Relay(s) Welded Manual The L2 transfer relay is bad or an AC source was wired directly to the AC output. Disconnect the inverter’s AC output wiring. If error continues, have unit serviced.
F44 Battery Over Temperature Automatic Battery temperature is over 140 °F (60 °C). <br> Poor battery compartment ventilation. Stop charging if necessary. <br> Check cable connections. <br> Check battery voltage/current and temperature. If battery is not accepting charge, it may need to be replaced. <br> Check for excessive ambient temperature and adequate ventilation in the battery compartment.
F46 Controller Error Manual Unit’s control board may be damaged. Service required.
F47 DC Under Voltage (Immediate) Automatic Immediate battery under voltage fault. <br> Battery state charge or capacity is so low that the DC voltage collapses when inverter load is applied. <br> Inverter load is so large that the DC voltage collapses when inverter load is applied. Check battery condition (short or open cells) and ensure correct voltage.
F48 DC Under Voltage (Fault) Automatic Voltage at the DC input terminals is below the Low Battery Cut Out (LBCO) setting for 10 seconds. <br> Battery bank capacity may be inadequate for the loads in the system. <br> Battery is discharged. Check for the correct battery voltage at the inverter’s DC input terminals. <br> Check for external DC loads on the batteries. <br> Check condition of batteries and recharge if necessary. <br> Reduce the Low Battery Cut Out (LBCO) setting. <br> Charge the battery.
F49 DC Over Voltage Escalating Auto fault detection. Must occur 3 times in 30 seconds before becoming a manual fault detection. Voltage at the DC input terminals is above the High Battery Cut Out Setting Clear the fault and attempt restart. Ensure battery voltage is 21–33 VDC (default settings) at Conext SW terminals. Check all other charging source outputs, battery cables.
F52 EEPROM ERROR Manual A problem has been detected with the internal memory. Clear the fault and check the latest configuration made or any recent configurations. If fault detection reoccurs or occurs frequently, service is required.
F53 EEPROM ERROR Manual A problem has been detected with the internal memory. Clear the fault and check the latest configuration made or any recent configurations. If fault detection reoccurs or occurs frequently, service is required.
F54 EEPROM ERROR Manual A problem has been detected with the internal memory. Clear the fault and check the latest configuration made or any recent configurations. If fault detection reoccurs or occurs frequently, service is required.
F55 EEPROM ERROR Manual A problem has been detected with the internal memory. Clear the fault and check the latest configuration made or any recent configurations. If fault detection reoccurs or occurs frequently, service is required.
F56 EEPROM ERROR Manual A problem has been detected with the internal memory. Clear the fault and check the latest configuration made or any recent configurations. If fault detection reoccurs or occurs frequently, service is required.
F57 FET1 Over Temperature Automatic Ambient temperature may be too high. <br> Operating too large of a load for too long while inverting. <br> Inverter cooling fan may have stopped working. <br> Inverter airflow intake may be blocked. Ensure adequate ventilation around the Conext SW. <br> Allow inverter to cool down and try restarting. <br> Remove excessive inverter loads. <br> If the temperature is above 104 °F (40 °C), the fan should be on. Hold your hand or a piece of paper to the inverter vent to check if the fan is working. <br> Both fans should be active at the same time. <br> Increase the clearance around the inverter and/or unclog the airflow intake vents.
F58 FET2 Over Temperature Automatic Same as F57. Same as F57.
F59 GOCFG Process Failed Manual The unit may be running outdated firmware. Clear the fault and check if the latest firmware is installed. If not, download and install the latest firmware from the website.
F62 Invalid Interrupt Manual Unit’s control board may be damaged. Service required.
F63 Power Board Temp unreadable. Automatic Temperature sensor is damaged. Service required.
F64 AC overload Escalating Auto fault detection. Must occur 3 times in 60 seconds before becoming a manual fault. Persistent excessive inverter current above rated current. Disconnect some of the loads.
F65 AC overload Manual Excessive inverter current above rated current. Disconnect some of the loads.
F67 Watchdog error Manual Unit’s control board may be damaged. Service required.
F68 Transformer Over Temperature Automatic Same as F57. Same as F57.
F69 External Sync Failed Escalating A non-Xanbus device may be connected to the Xanbus ports. Connect only Xanbus-enabled devices to the Xanbus ports.
F70 Unique Dev# Needed Automatic In a Multi Unit configuration, if two or more units have the same device number. Assign a unique device number for each unit. See “To set the Conext SW device number:” on page 4–34.
F71 Too Many Masters Automatic In a Multi Unit configuration, if more than one unit is configured as Master. There can only be one Master unit. Assign the other units as Slave. See “Restoring Factory Default Settings” on page 4–36.
F72 AC Out Assoc Mismatched Automatic Mismatched configuration of AC settings between the stacked units. Stacking is not supported. Reset both units to factory defaults. See “Restoring Factory Default Settings” on page 4–36.
F73 Transformer Temp unreadable Automatic Temperature sensor is damaged. Service required.
F74 Other Unit Invert Fault Automatic In a Multi Unit configuration—if one of the units detects a fault that needs to be resolved. Clear the primary fault on the unit that caused this fault to be detected.
F75 Master Inverter Lost Automatic In a Multi Unit configuration—if the Slave unit cannot detect the Master unit in the Xanbus network. Make sure that the two units are connected in the same Xanbus network. Check cable connections and ensure that the plugs are neatly inserted in the ports. Check if the Xanbus network is properly installed with network terminators.
F76 No Masters Automatic In a Multi Unit configuration, if all units are configured as Slave. Assign the other unit as Master. See “Multi Unit Config Menu” on page 4–32.
F77 No Masters Automatic In a Multi Unit configuration, if all units are configured as Slave. Assign the other unit as Master. See “Multi Unit Config Menu” on page 4–32.
F79 Battery Sensor Short Automatic The BTS has been damaged. Replace the BTS.
F85 PowerBoard Over Temperature Automatic Same as F57. Same as F57.
F86 Dead Battery Detected Automatic When only Line 1 is qualified and battery voltage is below the allowable charging voltage. Both Line 1 and Line 2 must qualify to charge the battery. <br> Recharge the battery with an external charging device. <br> If the error persists, then the battery may be defective. Replace the battery.
F87 Inconsistent Frequencies Automatic In a Multi Unit configuration—if all units are not configured to the same AC frequency output. Configure all units to the same AC frequency output. See “Advanced Features Menu” on page 4–37.
F88 MPPT Ground Fault Automatic In a Xanbus network, an MPPT has detected a ground fault (MPPT generated code F56). Check the MPPT and clear the ground fault.
F89 Battery Discharge Over Current Escalating There is an excessive load on the Li-ion battery. This fault applies only to Li-ion batteries. Change the default threshold of the max battery discharge current limit or reduce the load.
F90 External BMS Disconnected Automatic Communication has been lost with the Battery Management System of the Li-ion battery. Check the Xanbus network connections to the Li-ion battery. Contact the battery manufacturer if a connection problem cannot be found.

What are the Warning Messages?

Code Message Fault Type Cause Solution
W48 DC under voltage (Warning) Automatic Voltage at the DC input terminals is below the Low Battery Cut Out (LBCO) setting. Check for the correct battery voltage at the inverter’s DC input terminals. <br> Check for external DC loads on the batteries. <br> Check condition of batteries and recharge if necessary. <br> Reduce the Low Battery Cut Out (LBCO) setting. <br> Battery bank capacity may be inadequate for the loads in the system.
W92 Input Connected to 3-Phase AC Automatic (Appears only in split-phase model units) <br> A 3-Phase cable is connected to the AC IN L1/L2/N terminals. Disconnect the AC input power source immediately and remove the cable from the inverter’s AC IN terminals. Service may be required.
W93 Wrong Batt Temperature Sensor Automatic An unknowns BTS was plugged into the BTS port. Use only the BTS that was provided with the Conext SW Inverter/Charger. To order, use product number 808-0232-02.
W252 Restoring Conext SW to its default settings Automatic This event is reported by the SCP when restoring Conext SW to its default settings. This event will clear automatically.
W298 Changing AC output frequency Automatic This event is reported by the SCP when the AC output frequency is changed. This event will clear automatically.

What is the AC Settings Menu?

Setting Description
ACIn Lo Volt Sets the minimum acceptable AC input voltage level from the AC source (generator or grid). <br> NOTE: It is recommended to leave this setting to its default value and not to set it to the maximum allowed. Doing so might inadvertently derate charging power in jurisdictions where the nominal AC mains voltage or generator output is at 110 volts.
ACIn Hi Volt Sets the maximum acceptable AC input voltage level from the AC source (generator or grid).
ACIn Lo Freq Sets the minimum acceptable AC input frequency from the AC source (generator or grid).
ACIn Hi Freq Sets the maximum acceptable AC input frequency from the AC source (generator or grid).

What is the AC Support Menu?

Setting Description Default Range
AC Supp Mode Turns AC Support Mode feature on and off. Enabled Disabled, Enabled
AC Supp Volts For 24-volt models <br> Battery voltage threshold in order to engage regular AC Support Mode. <br> cannot be set below Low Batt Cut Out + 2 volts <br> For 48-volt model <br> Battery voltage threshold in order to engage regular AC Support Mode. <br> cannot be set below Low Batt Cut Out + 2 volts 26.5V For 24-volt models <br> 23.0V to 35.0V <br> 53.0V <br> For 48-volt model <br> 46.0V to 70.0V
Load Shave Enables or disables the load shaving feature. When in this mode, the Conext SW operates until the batteries discharge to the Low Batt Cut Out threshold, after which the unit starts charging the batteries. The charger is automatically blocked during the load shaving time window. Disabled Disabled, Enabled
Load Shave Amps Sets the maximum amount of current that can be drawn from the AC source input by the loads and battery charger combined. This setting determines the amperage level at which the inverter starts drawing power from the batteries to add to the power to meet load demands. Typically, this value is set to the peak usage surcharge threshold imposed by the utility, if applicable. See NOTE above. 24A 1A to 24A
LoadShave Start Sets the time for when load shaving is engaged. 12:00 AM Setting the Load Shave Start and Load Shave Stop to the same time disables scheduling.
LoadShave Stop Sets the time for when load shaving is disengaged. 12:00 AM
AC Supp on Soc Enables or disables the SOC monitoring for AC Support Mode. <br> This setting must be enabled for AC Supp Start Soc and AC Supp Stop Soc to take effect. Enabled Disabled, Enabled
AC Supp Start Soc Sets the high percentage value of the SOC of the battery for AC Support Mode to engage. <br> Applicable only when AC Supp on Soc is enabled. 80% 70% to 100%
AC Supp Stop Soc Sets the low percentage value of the SOC of the battery for AC Support Mode to disengage. <br> Applicable only when AC Supp on Soc is enabled. 50% 20% to 60%

What is the Multi Unit Menu?

Setting Description Default Range
Dev Name Allows the customizing of the default name for the inverter/charger. This setting is optional and does not affect operation. See “Setting the Device Name” on page 4–33. CSW4024 will vary from model to model. <br> Can be changed by the user.
Dev Number Allows setting of a unique unit number in a multiple-unit system. See “Setting the Device Number” on page 4–34. 00 00–31
Invtr Mode For this to operate, one Conext SW must be configured to Master and the other as Slave, otherwise a system-wide fault is asserted. Master Master, Slave
AC In For identifying the type of AC source when two power sources are available and an AGS is also present. <br> The Conext SW accepts only a single AC source – either from the grid or from a generator. In a power system where the Conext SW is solely connected to the grid and an AGS is neither present nor required, the AC In setting can be either Gen1 or Grid1. Therefore, the default value of Gen1 need not be changed. <br> In a situation where the AC source is a generator and the AGS is being used to start the generator to produce AC power, the AC In setting must be set to Gen1. Therefore, the default value of Gen1 must remain unchanged. <br> In a power system where the two AC sources are available but only one AC source can be used, an external transfer switch becomes necessary. When an external transfer switch is used and an AGS (with a B+ signal connection) is also present, change the AC In setting to Grid1. Gen1 Gen1, Grid1
Battery For identifying batteries only. HouseBatt1 HouseBatt1… HouseBatt5

What is the Adv Features Menu?

Setting Description Default Range
EuroFreq When enabled, sets the AC output frequency to a constant 50Hz. Disabled Enabled, Disabled
StoreInv State See “Storing the State of the Inverter Mode” on page 1–15. Enabled Enabled, Disabled
*AcCouple For information on this feature refer to the AC Coupling Solutions Guide. Disabled Enabled, Disabled
Enhanced ACSup See “Enhanced AC Support” on page 1–9. Disabled Disabled, Enabled
PLSDelay Delays load shaving and AC support features until the MPPT has charged the battery in float mode for 2 hours. See “Grid-Interactive Delay Feature” on page 1–11. Disabled Disabled, Enabled
NoLoadVD See “NoLoadVD” on page 1–15. Disabled Enabled, Disabled

What is the Configuration Sheet?

SETTING DESCRIPTION DEFAULT 24-volt DEFAULT 48-volt YOUR SETTING
Inverter Settings
Low Batt Cut Out Select battery voltage below which batteries will be cut out 21.0V 42.0V
LBCO Delay Select the time delay before low battery cut out is engaged 10sec 10sec
Hi Batt Cut Out Select the voltage above which batteries will be cut out 29.0V 58.0V
Search Watts Select Watts at which level Search Mode triggers on 50W 50W
Search Delay Select delay time before Search Mode triggers on 2sec 2sec
Inv Block Start Sets the time to halt inverting 12:00AM 12:00AM
Inv Block Stop Sets the time to resume inverting 12:00AM 12:00AM
Charger Settings
Batt Type Select your battery type (FLOODED, GEL, AGM, Custom) Flooded Flooded
Custom Settings Makes BATTERY CUSTOM SETTINGS screen visible
Eqlz Support Enable battery EQUALIZE function Enabled Enabled
Eqlz Voltage Select maximum EQUALIZE voltage 32.0V 62.0V
Bulk Voltage Select maximum BULK charge voltage 28.8V 57.6V

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