FREE ENGLISH SAMSUNG ML-216XW (01) PDF USER GUIDE
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What are the general safety warnings for this printer?
Only to be serviced by a factory trained service technician.
High voltages and lasers inside this product are dangerous. This product should only be serviced by a factory trained service technician.
Use only Samsung replacement parts.
There are no user serviceable parts inside the product. Do not make any unauthorized changes or additions to the product as these could cause the product to malfunctions and create an electric shocks or fire hazards.
Never operate or service the product with the protective cover removed from Laser/Scanner assembly. The reflected beam, although invisible, can damage your eyes.
When using this product, these basic safety precautions should always be followed to reduce risk of fire, electric shock, and personal injury.
What is the Laser Safety Statement for this printer?
The printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class I(1) laser products, and elsewhere is certified as a Class I laser product conforming to the requirements of IEC 60825-1. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance or prescribed service condition.
Wavelength: Max. 800 nm (785 -10/+15)
Beam divergence:
Paraller: Max. 13 degrees (10 -4/+3)
Perpendicular: Max. 35 degrees (31 -6/+4)
Maximum power of energy output: 12 mW
What precautions should be taken regarding toxic materials?
This product contains toxic materials that could cause illness if ingested.
Please keep imaging unit and toner cartridge away from children. The toner powder contained in the imaging unit and toner cartridge may be harmful, and if swallowed, you should contact a doctor.
What are the electric shock and fire safety precautions?
Failure to follow the following instructions could cause electric shock or potentially cause a fire.
1) Use only the correct voltage, failure to do so could damage the product and potentially cause a fire or electric shock.
2) Use only the power cable supplied with the product. Use of an incorrectly specified cable could cause the cable to overheat and potentially cause a fire.
3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to a fire.
4) Do not allow water or other liquids to spill into the product, this can cause electric shock. Do not allow paper clips, pins or other foreign objects to fall into the product, these could cause a short circuit leading to an electric shock or fire hazard.
5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When servicing the product, remove the power plug from the wall socket.
6) Use caution when inserting or removing the power cord. When removing the power cord, grip it firmly and pull. The power cord must be inserted completely, otherwise a poor contact could cause overheating leading to a fire.
7) Take care of the power cable. Do not allow it to become twisted, bent sharply around corners or power cable may be damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and cause a fire. Exposed cables could cause an electric shock. Replace the damaged power cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing cables causing fire and shock risks.
8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be repaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine.
9) Use caution during thunder or lightning storms. Samsung recommends that this machine be disconnected from the power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather conditions.
10) Avoid damp or dusty areas, install the product in a clean well ventilated location. Do not position the machine near a humidifier or in front of an air conditioner. Moisture and dust built up inside the machine can lead to overheating and cause a fire or cause parts to rust.
11) Do not position the product in direct sunlight. This will cause the temperature inside the product to rise possibly leading to the product failing to work properly and in extreme conditions could lead to a fire.
12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could make contact with a high voltage conductor inside the machine and cause an electric shock.
13) When replacing the SMPS board, please wait 5 minutes after unplugging the power cord, then replace it. You can get a shock by the electric discharge.
What are the handling precautions for this printer?
The following instructions are for your own personal safety to avoid injury and so as not to damage the product.
1) Ensure the product is installed on a level surface, capable of supporting its weight. Failure to do so could cause the product to tip or fall.
2) The product contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers, hair or clothing in any of these rotating devices.
3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the product which if spilled could get into the machine and cause damage or a shock or fire hazard.
4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a humidifier or heater. Damage could be caused to the product in such areas.
5) Do not place candles, burning cigarettes, etc on the product, These could cause a fire.
What precautions should be followed during assembly and disassembly?
1) Replace parts carefully and always use Samsung parts. Take care to note the exact location of parts and also cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out the following procedures before dismantling the product or replacing any parts.
2) Ensure that power is disconnected before servicing or replacing any electrical parts.
3) Disconnect interface cables and power cables.
4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct.
5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic.
6) Take care not to drop any small parts into the machine.
7) Handling of the OPC Drum:
• The OPC Drum can be irreparably damaged if it exposed to light. Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 minutes can damage the surface of the photoconductive properties and will result in print quality degradation. Take extra care when servicing the product. Remove the OPC Drum and store it in a black bag or other lightproof container. Take care when working with the Covers (especially the top cover) open as light is admitted to the OPC area and can damage the OPC Drum.
• Take care not to scratch the green surface of OPC Drum Unit. If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.
What warnings should be heeded to avoid bodily injury?
1) Be careful with the high temperature part. The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser unit to cool down before disassembly.
2) Do not put fingers or hair into the rotating parts. When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan, etc.). If do, you can get harm.
3) When you move the printer, use safe lifting and handling techniques. This printer is heavy. Use the lifting handles located on each side of the machine. Back injury could be caused if you do not lift carefully.
4) Ensure the printer is installed safely. Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer.
5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.
What are the ESD (Electrostatically Sensitive Devices) precautions?
Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called “Electrostatically Sensitive (ES) Devices” or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor “chip” components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.
CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1) Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test.
2) After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly.
3) Use only a grounded tip soldering iron to solder or desolder ESDs.
4) Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESDs.
5) Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs.
6) Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material.
7) Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
8) Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit.
9) Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.
What are the general print engine specifications?
| Item | Specification |
|---|---|
| Engine Speed | Simplex: Up to 20 ppm in A4 (21 ppm in Letter) Duplex: Manual Duplex |
| Warm-up time | From Sleep: Less than 30 seconds |
| FPOT | From Ready: Less than 8.5 seconds From Sleep: Less than 15.5 seconds |
| Resolution | Up to 1,200 x 1,200 dpi effective output |
What are the controller and software specifications?
| Item | Specification |
|---|---|
| Processor | 300 MHz |
| Memory | Std.: ML-216x: 8 MB, ML-216xW : 32 MB Optional: N/A |
| Printer Languages | SPL (Samsung Printer Language) |
| Fonts | Windows Fonts |
| Driver | Default Driver: SPL (Samsung Printer Language) Install: SPL (Samsung Printer Language) Supporting OS: Windows 2000/ XP(32/64bits)/ Vista(32/64bits)/ 2003 Server(32/64bits)/ 2008 Server(32/64bits)/ 7(32/64bits)/ 2008 Server R2(64bits) Various Linux OS: RedHat Enterprise Linux WS 4, 5 (32/64 bit); Fedora 5, 6, 7, 8, 9, 10, 11, 12, 13 (32/64 bit); SuSE Linux 10.1 (32 bit); OpenSuSE 10.2, 10.3, 11.0, 11.1, 11.2 (32/64 bit); Mandriva 2007, 2008, 2009, 2009.1, 2010 (32/64 bit); Ubuntu 6.06, 6.10, 7.04, 7.10, 8.04, 8.10, 9.04, 9.10, 10.04 (32/64 bit); SuSE Linux Enterprise Desktop 10, 11 (32/64 bit); Debian 4.0, 5.0 (32/64 bit) Mac OS X 10.4~10.7 WHQL: Windows Vista(32/64bits)/ Win7(32/64bits)/ 2003 Server(32/64bits) Compatibility: Windows 2000/ XP(32/64bits)/ Vista(32/64bits)/ 2003 Server(32/64bits)/ 2008 Server(32/64bits)/ 7(32/64bits)/ 2008 Server R2(64bits) |
| Interface | Parallel: N/A USB: Hi-Speed USB 2.0 Wired Network: N/A Wireless Network: Network Interface 802.11b/g/n wireless LAN |
| Application | Samsung AnyWeb: Windows and Macintosh OS only Samsung Easy Printer Manager: Windows and Macintosh OS only Samsung Printer Status: Windows OS only Smart Panel: Linux OS only |
What are the paper handling specifications?
| Item | Specification |
|---|---|
| Standard Capacity | 150-sheet Multi Purpose Tray @ 80 g/m² |
| Max. Capacity | 150-sheet @ 80 g/m² |
| Printing | Max. Size: 216 x 356 mm (8.5″ x 14.02″) Min. Size: 76 x 183 mm (3.0″ x 7.2″) |
| Standard Cassette Tray | N/A |
| Multi-purpose Tray (Bin type) | Capacity: Plain Paper: 150 sheets @ 80 g/m²; Envelop: 1 sheet @ 80 g/m² Media sizes: A4, A5, Letter, Legal, Executive, Folio, Oficio, ISO B5, JIS B5, Envelope(Monarch, No.10, DL, C5), Custom Media type: Plain,Thin, Cotton, Recycled, Archive, Colored, Pre-Printed, Label, Bond, Thick, Envelopes, Cardstock Media weight: 16~43 lb (60 to 163 g/m²) Sensing: N/A |
| Optional Cassette Tray | N/A |
| Output Stacking | Capacity: Face-Down: 100 sheets @ 80 g/m² Output Full sensing: N/A |
| Duplex | Supporting: Yes (manual) Media sizes: A4, A5, Letter, Legal, Executive, Folio, Oficio, ISO B5, JIS B5, Custom Media types: Plain, Thin, Recycled, Archive, Media weight: 16~24 lb (60 to 90 g/m²) |
| Printable Area | Non-Printable Area: 3 mm (0.12″) from edge (Top, Bottom, Left, Right) |
What are the consumables specifications?
| Item | Specification |
|---|---|
| Toner Cartridge | Part name: MLT-D101S Average yield: Average Cartridge Yield 1,500 standard pages (Ships with 700 pages Starter Toner Cartridge) NOTE: Declared yield value in accordance with ISO/IEC 19752. |
NOTE: Depending on the options, percentage of image area, and job mode used, the toner cartridge’s lifespan may differ.
What are the maintenance part specifications?
| Item | Part Code | Life |
|---|---|---|
| Fuser Unit | • JC91-01075A (220V) • JC91-01074A (110V) |
30,000 Pages |
| Transfer Roller | JC66-02709A | 30,000 Pages |
| Pick-Up Roller (Assy) | JC93-00525A | 30,000 Pages |
| Feed Roller | JC66-02598B | 30,000 Pages |
What are the reliability and service specifications?
| Items | Specification |
|---|---|
| Printing Volume (SET AMPV) | 75 sheets/month |
| MPBF | 20,000 sheets |
| MTTR | 30 min. |
| SET Life Cycle | 30,000 sheets or 5 years (whichever comes first) |
What are the environmental specifications?
| Item | Specification |
|---|---|
| Dimension (W x D x H) | Machine: 332 x 215 x 178 mm (13.07 x 8.46 x 7.01 inches) |
| Weight | Machine with toner cartridge: 3.88 kg (8.55 lbs) |
| Noise Level* | Ready mode: Less than 30 dB (A) Print mode: Less than 50 dB (A) |
| Temperature | Operation: 10 ~ 32 °C (50 ~ 90 °F) |
| Humidity | Operation: 20 ~ 80% RH |
| Power rating** | 110 volt models: AC 110 – 127 V 220 volt models: AC 220 – 240 V |
| Power Consumption | Average operating mode: Less than 230 W Ready mode: Less than 35 W Power save mode: Less than 1.0 W Power off mode: Less than 0.45 W (0.1 W***) |
* Sound Pressure Level, ISO 7779. Configuration tested: basic machine installation, A4 paper, simplex printing.
** See the rating label on the machine for the correct voltage (V), frequency (hertz) and type of current (A) for your machine.
*** For the machine that has a power switch.
What accessories are included with the printer?
| Item | Remark |
|---|---|
| Power cord | |
| Quick installation guide | |
| Software CD | The software CD contains the printer drivers and software applications. |
| Misc. accessories | Miscellaneous accessories included with your machine may vary by country of purchase and specific model. |
| Stacker |
How does the ML-216x compare to other models?
| Samsung ML-216x | Samsung ML-167x | HP P1505n | |
|---|---|---|---|
| Speed | 20 ppm (A4) | 16 ppm (A4) | 18 ppm (A4) |
| Processor | 300 MHz | 300 MHz | 266 MHz |
| Memory | 8 MB | 8 MB | 2 MB |
| Print Language | SPL | SPL | PCL5e |
| Input | 150 sheets Bin | 150 sheets Bin | 150 sheets Bin |
| Duplex | Manual | Manual | Manual |
| Interface | High Speed USB 2.0 | High Speed USB 2.0 | High Speed USB 2.0 |
| Size (mm) | 332 x 215 x 178 mm | 341 x 224 x 184 mm | 349 x 238 x 196 mm |
| Toner | Standard 1.5K | Standard 1.5K | Standard 1.6K |
What are the main components visible from the front view?
NOTE: This illustration may differ from your machine depending on its model. Some features and optional goods may not be available depending on model or country.
| 1 | Control panel |
| 2 | Top cover |
| 3 | Toner cartridge |
| 4 | Paper width guides |
| 5 | Tray |
| 6 | Output tray |
| 7 | Output support |
What are the main components visible from the rear view?
NOTE: This illustration may differ from your machine depending on its model. Some features and optional goods may not be available depending on model or country.
| 1 | USB Port |
| 2 | Power receptacle |
What are the main components in the system layout?
| 1 | LSU |
| 2 | Toner Cartridge |
| 3 | Transfer roller |
| 4 | Feed roller |
| 5 | Pick-Up roller |
| 6 | Plate-Bottom |
| 7 | Fuser Unit |
| 8 | Exit roller1 |
How does the Fuser Unit work and what are its safety items?
This unit consists of Heat Roller, a Thermostat, and Thermistor, etc. It fuses the toner that was transferred by the transfer roller onto the paper, by applying heat and pressure to complete fusing process.
1) Thermostat: When a heat lamp is overheated, a Thermostat cuts off the main power to prevent over- heating.
• Thermostat Type: Non- Contact type Thermostat
• Control Temperature : 195°C ± 5°C
2) Thermistor: It is a temperature detecting sensor.
• Temperature Resistance : 7 kΩ(180°C)
3) Heat roller: The heat roller transfers the heat from the lamp to apply a heat on the paper. The surface of a heat roller is coated with Teflon, so toner does not stick to the surface.
4) Pressure roller: A pressure roller mounted under a heat roller is made of a silicon resin, and the surface also is coated with Teflon. When a paper passes between a heat roller and a pressure roller, toner adheres to the surface of a paper and is permanently fused.
5) Halogen Lamp:
• Voltage: 120 V (115 ± 5 %) / 220 V : 230 ± 5 %
• Capacity: 850 Watt ± 25 W
6) Items for safety:
• Protecting device for overheating:
– 1st protection device: Hardware cuts off when overheated
– 2nd protection device: Software cuts off when overheated
– 3rd protection device: Thermostat cuts off main power.
• Safety device:
– A fuser power is cut off when a front cover is opened.
– Maintain a temperature of fuser cover’s surface under 80°C for user, and attach a caution label at where customer can see easily when customer open a rear cover.
What are the electrical sensors and their functions?
| No. | Description | Controller | Function |
|---|---|---|---|
| S1 | Photo interrupter (Feed Sensor) | PBA sensor | Paper detection |
| S2 | Photo interrupter (width Sensor) | PBA sensor | Paper detection |
| S3 | Switch Front Cover | SMPS | Cover Open detection |
What are the main motor and clutch components?
| No. | Description |
|---|---|
| M1 | Main motor |
| C1 | Pick-Up clutch |
How does the printer detect paper feeding jams (JAM 0, Paper Empty, JAM 1)?
If feeding from a tray, the drive of the pickup roller is controlled by controlling the clutch. The on/off of the clutch is controlled by controlling the general output port or the external output port. While paper moves, occurrence of Jam is judged as below.
| Item | Description |
|---|---|
| JAM 0 or Paper Empty | • After picking up, paper does not reach the Feed Sensor within a predetermined time. • After picking up, if the feed sensor is not on, re-pick up will be initiated. After re-picking up, if the feed sensor is not on after certain time, it is JAM 0. • Even though the paper reaches to the feed sensor, the feed sensor does not detect the lead edge of the paper. |
| JAM 1 | • After the leading edge of the paper passes the feed sensor, the trailing edge of the paper does not clear the sensor the feed sensor after predetermined period of time. |
How does the printer detect fusing errors (Open Heat, Low Heat, Over Heat)?
The temperature change of the heat roller’s surface is changed to the resistance value through the use of a thermistor. The Main Board uses the resistance value of the Thermistor and converts it to a voltage value through the use of an AD converter, the temperature is decided based on the voltage value read. The AC power is controlled by comparing the target temperature to the value from the thermistor. If the value from the thermistor is out of controlling range while controlling the fusing, the error stated in the below table occurs.
• Open Heat Error
When the engine operates the warm-up process, if the temperature of the fixing unit is not higher than a specified temperature within a predetermined time, the engine defines Open Heat Error. When this error is detected, the engine stops all functions and keeps the error state. Also, the engine informs the error status of the main system, so it can take appropriate action; and then the error message is displayed at LCD window or LED informing the error status of the user.
• Low Heat Error
When the engine is at stand-by, printing or warm-up mode, if the temperature of the fixing unit is lower than the specified temperature at each state and the lower temperature state is maintained during the specified time, the engine defines Low Heat Error. When this error is detected, the engine stops all functions and keeps it at the error state. Also, the engine informs the error status of the main system, so it can take appropriate action; and then the error message is displayed at LCD window or LED informing the error status of the user.
• Over Heat Error
For overall engine state, if the temperature of the fixing unit is higher than the specified temperature and the temperature state is detected for a specific duration, then the engine defines Over Heat Error. When this error is detected, the engine stops all functions and keeps it at the error state. Also, the engine informs the error status of the main system, so it can take appropriate action; and then the error message is displayed at LCD window or LED informing the error status of the user.
How does the printer detect LSU (Laser Scanner Unit) errors (Lready, Hsync)?
LSU receives the image data from PVC or HPVC and make the latent image on OPC surface. It uses the single beam, LD. The errors related to LSU are as follows:
• By Lready
When the printing is started, the engine drives the polygon motor of LSU. After the specified time is elapsed, if the motor is not in a ready status, the engine detects the error that the polygon motor is not in a ready status. If this error happens, the engine stops all functions and keeps it at the error state. Also, the engine informs the error status of the main system and the error message is displayed at LCD window or LED informing the error status of the user.
• By Hsync
When the polygon motor is ready, the LSU sends out the signal called Hsync and used to synchronize with each image line. So, if the engine does not detect consecutively the signal for a fixed time, it defines the Hsync Error. If this error happens, the engine stops all functions and keeps it at the error state. Also, the engine informs the error status of the main system and then the error message is displayed at LCD window or LED informing the error status of the user. LSU Error Recovery: If the LReady or Hsync error happens, the paper is exited before the error code is initiated. The engine mode is changed to recovery mode and the engine informs the main system of the engine mode. The engine rechecks the LSU error, if the error does not reoccur printing is resumed.
What are the printing procedures when using USB Port or Network Interface Card?
1) Case of using USB Port
• After user start to print the wanted document to PCL string or compressed GDI bit-map data, the Driver translates the all graphic data of the client PC and send data to host spooler. And then the spooler sends the data stream to the printer via USB port.
• Kernel receives this data from Host, and then select emulation fit to data and start selected one. After emulation job end, Kernel sends the output bit-map data to Engine using Printer Video Controller (by clock type for LSU).
• Engine print the received data to required paper with the sequential developing process.
2) Case of using Network Interface Card
• After user start to print the wanted document to PCL string or compressed GDI bit-map data, Driver translate the all graphic data of it and send data to host spooler.
• If so, Port monitor managing network port receives data from spooler and sends a data stream to the Network Interface Card.
• Network interface card receives it and send to Kernel part.
• Kernel receives this data from Host, and then select emulation fit to data and start selected one. After emulation job end, Kernel sends the output bit-map data to Engine using Printer Video Controller (by clock type for LSU).
• Engine print the received data to required paper with the sequential developing process.
What are the precautions when assembling and disassembling parts?
• Use only approved Samsung spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. Failure to do so could result in damage to the machine, circuit overload, fire or electric shock.
• Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards.
• Take care when dismantling the unit to note where each screw goes. There are 19 different screws. Use of the wrong screw could lead to system failure, short circuit or electric shock.
• Do not disassemble the LSU unit. Once it is disassembled dust is admitted to the mirror chamber and will seriously degrade print quality. There are no serviceable parts inside.
• Regularly check the condition of the power cord, plug and socket. Bad contacts could lead to overheating and fire. Damaged cables could lead to electric shock or unit malfunction.
What are the precautions when handling a PBA (Printed Board Assembly)?
Static electricity can damage a PBA, always used approved anti-static precautions when handling or storing a PBA.
• Precautions when moving and storing PBA
1) Please keep PBA in a conductive case, anti-static bag, or wrapped in aluminum foil.
2) Do not store a PBA where it is exposed to direct sunlight.
• Precautions when replacing PBA
1) Disconnect power connectors first, before disconnecting other cables.
2) Do not touch any soldered connections, connector terminals or other electronic parts when handling insulated parts.
• Precautions when checking PBA
1) Before touching a PBA, please touch other grounded areas of the chassis to discharge any static electrical charge on the body.
2) Take care not to touch the PBA with your bare hands or metal objects as you could create a short circuit or get an electric shock. Take extra care when handling PBAs with moving parts fitted such as sensors, motors or lamps as they may get hot.
3) Take care when fitting, or removing, screws. Look out for hidden screws. Always ensure that the correct screw is used and always ensure that when toothed washers are removed they are refitted in their original positions.
How do I release plastic latches?
Many of the parts are held in place with plastic latches. The latches break easily; release them carefully.
To remove such parts, press the hook end of the latch away from the part to which it is latched.
What types of screws are used in the printer and where?
The screws listed in the table below are used in this printer. Please ensure that, when you disassemble the printer, you keep a note of which screw is used for which part and that, when reassembling the printer, the correct screws are used in the appropriate places.
| Part Code | Location | Description | Qty |
|---|---|---|---|
| 6003-000196 | FRAME | SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A | 18 |
| 6003-000269 | FRAME | SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- | 13 |
| 6006-001078 | FUSER | SCREW-TAPTYPE;PH,+,WSP,B,M3,L10,ZPC(WHT),SWRCH18A | 1 |
| 6003-000269 | FUSER-LOWER | SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- | 2 |
| 6003-000196 | FUSER-UPPER | SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A | 1 |
| 6003-000282 | FUSER-UPPER | SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- | 7 |
| 6003-000196 | FRAME-PATH | SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A | 3 |
| 6003-000269 | FRAME MAIN-LEFT | SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- | 6 |
| 6003-000282 | FRAME MAIN-LEFT | SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- | 2 |
| 6002-000308 | FRAME MAIN-RIGHT | SCREW-TAPTYPE;PH,+,-,B,M2.6,L6,ZPC(WHT),SWRCH18A,- | 4 |
| 6003-000269 | FRAME MAIN-RIGHT | SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- | 2 |
| 6003-000269 | FRAME MAIN-MIDDLE | SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- | 5 |
| 6003-000282 | LSU | SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- | 5 |
| 6003-000269 | FRAME-FEED IDLE | SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- | 2 |
| 6003-000282 | COVER-TOP | SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- | 2 |
| 6003-000196 | MAINLINE | SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A | 4 |
| 6003-000269 | MAINLINE | SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- | 5 |
How do I remove the printer covers?
1. Open the top cover. Remove the right cover from the rear and bottom hooks.
2. Remove the left cover from the rear and bottom hooks.
3. Remove the rear cover after removing 3 screws.
4. Open the COVER-OPEN. Release both jam lever from it.
5. Remove the COVER-OPEN after releasing it from the COVER-TOP.
6. Unplug the OPE connector from the main board.
7. Remove the COVER-TOP.
8. Remove the front cover after remove 2 screws.
How do I remove the Main board?
1. Remove 1 screw. (In case of wireless model, remove the WLAN board.)
2. Unplug all connectors. Remove 2 screws. And then remove the main board.
How do I remove the Fuser Unit?
1. Remove the main board. (Refer to the Main board removal steps)
2. Unplug the fuser connector.
3. Release the fuser unit after removing 3 screws.
How do I remove the SMPS/HVPS board?
1. Remove the main board. (Refer to the Main board removal steps)
2. Unplug the fuser connector. Remove 8 screws. And release the SMPS/HVPS board.
How do I remove the Drive Unit?
1. Release the Drive Unit after removing 4 screws.
How do I remove the LSU (Laser Scanner Unit)?
1. Remove all covers. (Refer to the cover removal steps)
2. Remove 2 screws securing the LSU cover.
3. Remove 2 screws securing the LSU cover. Unplug the motor connector. And release the LSU cover.
4. Unplug 2 flat cables. Remove 3 screws. And release the LSU.
How do I remove the Feed Sensor PBA?
1. Remove the rear cover.
2. Unplug the connector after releasing the Feed Sensor PBA.
How do I remove the Pick up roller?
1. Remove 2 screws from the bottom.
2. Release the pick up roller.
How do I remove the Motor?
1. Release the left frame after removing 6 screws.
2. Release the motor after removing 2 screws.
How do I remove the Transfer roller?
1. Open the top cover. Remove the toner cartridge.
2. Remove the right cover from the rear and bottom hooks.
3. Remove the left cover from the rear and bottom hooks.
4. Remove the rear cover after removing 3 screws.
5. Push the Bush-TR from the rear and remove the Transfer roller from the front.
How do I reassemble the Transfer roller?
When reassembling it, push the bush-TR in two directions as indicated in service manual diagrams.
What are the functions of the Control Panel buttons?
NOTE: This control panel may differ from your machine depending on its model. There are various types of control panels.
| No | Icon | Name | Description |
|---|---|---|---|
| 1 | ஃ | Toner LED | Shows the status of the toner. |
| 2 | <···>/△ | Status LED | Shows the status of your machine. |
| 3 | [WPS icon] | WPS | Configures the wireless network connection easily without a computer. |
| 4 | [Print Screen icon] | Print Screen |
• Prints the screen • Press this button and the green LED will start blinking. If you want to print only the active screen, release the button when the green LED stops blinking. If you want to print the whole screen, release the button while it’s blinking. NOTE • Print Screen can only be used in the Windows and Macintosh operating systems. • You can only use this function with USB-connected machine. • When printing the active window/whole monitor screen using the print screen button, the machine may use more toner depending on what is being printed. • You can only use this function if the machine’s Easy Printer Manager program is installed. • Prints configuration sheet and Network configuration sheet • Press and hold this button for about 10 seconds until the green LED blinks slowly, and release. • Prints event log report & supplies info report & usage counter • Press and hold this button for about 10 seconds until the green LED is on (not blinking), and release. • Manual print • Press this button each time you load a sheet of paper in the tray if you have selected Manual Feeder for Source in your printer driver. |
| 5 | [Power icon] | Power | You can turn the power off or wake the machine up from the sleep mode with this button. |
How do I understand the Status LED indications?
| Status Icon | Color | State | Description |
|---|---|---|---|
| <···>/△ | Off | The machine is off-line. | |
| Green | Blinking | • When the backlight slowly blinks, the machine is receiving data from the computer. • When the backlight blinks rapidly, the machine is printing data. |
|
| On | The machine is on-line and can be used. | ||
| Red | Blinking | A minor error has occurred and the machine is waiting for the error to be cleared. When the problem is cleared, the machine resumes. | |
| On | • The cover is opened. Close the cover. • There is no paper in the tray. Load paper in the tray. • The machine has stopped due to a major error. |
||
| Orange | Blinking | Upgrading firmware. | |
| On | A paper jam has occurred. |
How do I understand the Toner LED / WPS LED indications?
| Icon Description | Color | State | Description |
|---|---|---|---|
| ஃ (Toner LED) | Orange | Blinking | Small amount of toner is left in the cartridge. The estimated cartridge life of toner is close. Prepare a new cartridge for replacement. You may temporarily increase the printing quality by redistributing the toner. |
| On | A toner cartridge has almost reached its estimated cartridge life*. It is recommended to replace the toner cartridge. | ||
| Off | All toner cartridges are at normal capacity. | ||
| [WPS icon] (WPS LED)** | Blue | Blinking | The machine is connecting to a wireless network. |
| On | The machine is connected to a wireless network. | ||
| Off | The machine is disconnected from a wireless network. | ||
| [Power icon] (Power LED) | Blue | On | The machine is in power save mode. |
| Off | The machine is in ready mode or the machine’s power is off. |
* Estimated cartridge life means the expected or estimated toner cartridge life, which indicates the average capacity of print-outs and is designed pursuant to ISO/ IEC 19752. The number of pages may be affected by operating environment, printing interval, graphics, media type and media size. Some amount of toner may remain in the cartridge even when red LED is on and the printer stops printing.
** Wireless model only
How do I remove a paper jam from the tray?
NOTE: To avoid tearing the paper, pull the jammed paper out slowly and gently.
1) Remove the original jammed paper by gently pulling it straight out.
How do I remove a paper jam from inside the machine?
NOTE: The fuser unit area is hot. Take care when removing paper from the machine.
1) Before opening the top cover, close the output support first.
2) Open the top cover. And then remove the toner cartridge.
3) Open the fuser unit cover.
4) Remove the original jammed paper by gently pulling it straight out.
5) Re-install the toner cartridge. Close the fuser unit cover.
6) Close the top cover and open the output tray.
What causes periodic defective images and how do I identify the faulty roller?
If an image defect appears at regular intervals on the printed-paper, it is due to a faulty or damaged roller. Refer to the table below and check the condition of the appropriate roller.
| Roller | Period (mm) | Phenomenon | Defective part |
|---|---|---|---|
| Pressure Roller | 62.8 mm | Background | Fuser Unit |
| Heat Roller | 63.7 mm | Black spot and image ghost | |
| Charging Roller | 26.7 mm | Black Spot and line and periodic band | Toner Cartridge |
| OPC Drum | 62.9 mm | White and Black Spots | |
| Developing Roller | 33.7 mm | White spot, Horizontal black band | |
| Supply Roller | 78.2 mm | Periodic Band by little difference of density | |
| Transfer Roller | 39.3 mm | Ghost, Damaged image by abnormal transfer | Transfer roller |
What is Samsung Easy Printer Manager and how do I open it?
Samsung Easy Printer Manager is an application that combines Samsung machine settings into one location. It combines device settings as well as printing environments, settings/actions and launching, providing a gateway to conveniently use your Samsung machine. It offers a basic and an advanced user interface, switchable with a button.
NOTE:
• This feature may not be available depending on model or optional goods.
• Available for Windows or Macintosh OS users only.
• For Windows, Internet Explorer 6.0 or higher is the minimum requirement for Samsung Easy Printer Manager.
To open the program:
• For Windows, Select Start > Programs or All Programs > Samsung Printers > Samsung Easy Printer Manager > Samsung Easy Printer Manager.
• For Macintosh, Open the Applications folder > Samsung folder > Samsung Easy Printer Manager.
What are the main sections of the Samsung Easy Printer Manager interface?
NOTE: The screenshot may differ depending on operating system you are using.
| No | Area | Description |
|---|---|---|
| 1 | Printer List | The printer list displays the installed printer icons on your computer. |
| 2 | Printer Information | This area gives you general information about your machine. You can check information, such as the machine’s model name, IP address (or Port name), and machine status. NOTE: Troubleshooting button: This button opens Troubleshooting Guide when an error occurs. You can directly open the necessary section in the user’s guide. |
| 3 | Application Information | Includes links for changing to the advanced settings, preference, help, and about. |
| 4 | Quick links | Displays Quick links to machine specific functions. This section also includes links to applications in the advanced settings. |
| 5 | Contents Area | Displays information about the selected machine, remaining toner level, and paper. The information will vary based on the machine selected. Some machines do not have this feature. |
| 6 | Order Supplies | Click on the Order button from the supply ordering window. You can order replacement toner cartridge(s) from online. |
What features are available in the Advanced settings user interface of Samsung Easy Printer Manager?
The advanced user interface is intended to be used by the person responsible for managing the network and machines.
• Device Settings: You can configure various machine settings such as machine setup, paper, layout, emulation, network, and print information.
• Alert Settings: This menu includes settings related to error alerting.
◦ Printer Alert: Provides settings related to when alerts will be received.
◦ Email Alert: Provides options relating to receiving alerts via email.
◦ History Alert: Provides a history of device and toner related alerts.
• Job Accounting: Provides querying of quota information of the specified job accounting user. This quota information can be created and applied to devices by job accounting software such as SyncThru™ or CounThru™ admin software.
What is Samsung Printer Status (Windows only) and how do I use it?
The Samsung Printer Status is a program that monitors and informs you of the machine status. If an error occurs while operating, you can check the error from the Samsung Printer Status. It is installed automatically when you install the machine software. You can also launch Samsung Printer Status manually: Go to the Printing Preferences, click the Basic tab > Printer Status button.
NOTE:
• The Samsung Printer Status window and its contents may differ depending on the machine or operating system in use.
• Check the operating system(s) that are compatible with your machine.
Windows task bar icons:
| Icon | Mean | Description |
|---|---|---|
| [Normal icon] | Normal | The machine is in ready mode and experiencing no errors or warnings. |
| [Warning icon] | Warning | The machine is in a state where a soft error has occurred. For example, a toner low status, which may lead to toner empty status. |
| [Error icon] | Error | The machine has at least one hard error, such as out of paper, fuser error, etc. Machine does not have ability to come to ready without customer intervention. |
Samsung Printer Status window overview:
| No | Feature | Description |
|---|---|---|
| 1 | Toner Level | You can view the level of toner remaining in each toner cartridge. The machine and the number of toner cartridge(s) shown in the window may differ depending on the machine in use. Some machines do not have this feature. |
| 2 | Alert Settings | Select the settings you want from the options window. |
| 3 | Order Supplies | You can order replacement toner cartridge(s) from online. |
| 4 | Troubleshooting | You can directly open the troubleshooting section in the user’s guide. |
| 5 | Close | Close the window. |
What is Smart Panel (Linux only) and how do I use it?
Smart Panel is a program that monitors and informs you of the machine’s status, and allows you to customize the machine’s settings.
NOTE:
• The Smart Panel window and its contents may differ depending on the machine or operating system in use.
• Check the operating system(s) that are compatible with this model.
Smart Panel overview:
If an error occurs while operating, you can check the error from the Smart Panel. You can also launch Smart Panel manually by double-clicking the Smart Panel icon in the Notification Area.
| No | Feature | Description |
|---|---|---|
| 1 | Toner Level | You can view the level of toner remaining in each toner cartridge. The machine and the number of toner cartridge(s) shown in the window may differ depending on the machine in use. Some machines do not have this feature. |
| 2 | Buy Now | You can order replacement toner cartridge(s) from online. |
| 3 | User’s Guide | You can view the online User’s Guide. NOTE: This button opens the Troubleshooting Guide when an error occurs. You can directly open the troubleshooting section in the user’s guide. |
| 4 | Printer Setting | You can configure various machine settings in the Printer Settings Utility window. Some machines do not have this feature. NOTE: If you connect your machine to a network, the SyncThru™ Web Service window appears instead of the Printer Settings Utility. |
Changing Smart Panel’s settings:
Right-click in Linux on the Smart Panel icon and select Configure smart panel. Select the settings you want from the Configure smart panel window.
What is SyncThru Web Service (SWS) and how do I connect to it?
SWS is an embedded web server in the machine. This web server informs you of machine configuration, version, status and allows you to customize the machine’s settings. You can contact this server via wired and wireless network using your web browser in the remote place.
Connecting preparations:
• Wired or Wireless Network connection is established.
• Browser (Ex> Internet Explorer) Program on your PC network connected.
SWS overview:
SyncThru Web Service (SWS)
• accepts HTTP request via port 80 as normal web servers.
• provides interface to users information of networked printers and allow to configure the setting of printers.
• is able to provide more complicated options than Local UI for printer configuration.
Connection Procedure:
1) Open the Web-browser and input IP address of machine. Click “Login”.
2) Log-in Admin Mode. (ID: admin, PW: sec00000)
3) Select pages to check the configuration and customize the settings.
CAUTION: Please, change SWS Default ID and Password for system security in case of your first connection.
How do I enable ‘Direct Print’ using the SWS menu if my machine supports it?
NOTE: If the machine supports ‘Direct Print’, you can enable this function using the SWS menu. The default configuration is ‘Disabled’ for your security. Firstly, you have to login to SWS.
1) Click ‘Direct Print Configuration’ in the pop up windows when clicking ‘Direct Print’.
2) In the ‘Services’ Menu, check ‘Direct Print’.
Or,
1) Click ‘System Security’ in the ‘Security’ menu.
2) Select ‘Feature Management’ in the left frame.
3) In the ‘Services’ Menu, check ‘Direct Print’.
How do I update the printer firmware using the USB port?
Upgrading preparations (USB port):
• usblist2.exe: Tool which sends firmware data to printer.
• Firmware file to update.
Upgrade Procedure (USB port):
1) Turn the machine off.
2) Connect USB cable to printer.
3) Turn the machine on. Check if the printer is the ready status.
4) Drag the firmware file and Drop down on the usblist2.exe.
And then firmware update will be started automatically.
5) When upgrading is completed, machine is automatically re-booting.
How do I update the printer firmware using the network (ML-216xW only)?
Upgrading preparations (Network):
• Wired or Wireless Network connection is established.
• Firmware file to update.
Upgrade Procedure (Network):
1) Open the Web-browser and input IP address of machine. Click “Login”.
2) Log-in Admin Mode. (ID: admin, PW: sec00000)
3) Select Maintenance menu and click “upgrade wizard”.
4) Select firmware file using “browser” button and press next button.
5) SyncThru will check verify firmware file and compare version and press next button.
6) Machine starts upgrading. SyncThru will return home page after upgrading is completed.
What is the general procedure for checking symptoms when troubleshooting the printer?
Before attempting to repair the printer first obtain a detailed description of the problem from the customer.
1. Power On.
2. Is the OPE LED ON?
– If No: Check for No Power, Power Module error, or Main PBA issue.
– If Yes: Proceed to step 3.
3. Is the OPE LED Green OK?
– If No: A Red LED is on / Error message is displayed. See the troubleshooting for error code.
– If Yes: Proceed to step 4.
4. Print (test page).
5. Is the printing quality normal?
– If No: Refer to “Solution of Image Problem”.
– If Yes: END.
What is the basic checklist for troubleshooting printer issues?
1) Check the Power.
• Check that the power switch is turned on.
• Check that the power cable is plugged into the outlet and the printer.
• Check the voltage of the power outlet.
2) Check the LED of Panel.
• Is there OPE LED ON?
> If not check power cable, switch SMPS or Main board.
• Is the abnormal Lamp?
> Check the Main board and cable harness.
3) Check the Paper Path
• Is there a Paper Jam?
> Remove any paper fragments caught in the paper path.
• Paper Jam occurs repeatedly at a specific point in the Paper Path
> Open the fuser cover, Jam clear.
> Dismantle the machine and carefully inspect the region where the jam occurs. (Especially, check if paper fragments are caught in the Fuser)
4) Print the Information Page (Configuration).
• Try printing a test page from a computer.
> If there is an error check cables and driver installation.
5) Check the Print Quality.
• Is there are a Print Quality Problem?
> Refer to image quality problem section.
6) Check consumables (toner etc.).
• Using the keys print the Test Pattern.
> Expected life of various consumable parts, compare this with the figures printed and replace as required.
How can I check for error codes and what do they mean?
Error in machine can be checked through “Event Log Information” report.
| Error Code | Error Message |
|---|---|
| C2-1110 | Prepare new toner cartridge. |
| C2-1120 | Replace with new toner cartridge. |
| C2-1140 | End of life, Replace with new toner cartridge. |
| C2-1410 | Toner cartridge is not installed. Install the cartridge. |
| C2-1510 | Toner cartridge is not compatible. Check user’s guide. |
| C2-1710 | Toner Cartridge Failure: #C2-1710. Call for service |
| C2-1711 | Toner Cartridge Failure: #C2-1711. Call for service |
| C2-1712 | Toner Cartridge Failure: #C2-1712. Call for service |
| M2-1110 | Paper jam inside of machine. |
| M2-1116 | Paper jam or empty in tray |
| M2-1317 | Paper jam inside of machine |
| S1-5221 | Wireless network card is not installed. Install the card. |
| S2-4110 | Door is open. Close it. |
| S6-3123 | This IP address conflicts with that of other system. Check it. |
| U1-2320 | Fuser Unit Failure #U1-2320. Turn off then on. |
| U1-2330 | Fuser Unit Failure #U1-2330. Turn off then on. |
| U1-2340 | Fuser Unit Failure #U1-2340. Turn off then on. |
| U2-1112 | LSU Unit Failure: #U2-1112. Turn off then on. |
| U2-1113 | LSU Unit Failure: #U2-1113. Turn off then on. |
What should I do if I get error codes C2-1110, C2-1120, or C2-1140 (Prepare new toner, Replace with new toner, End of life)?
Error Messages: Prepare new toner cartridge. / Replace with new toner cartridge. / End of life, Replace with new toner cartridge.
Symptom: The remaining toner cartridge is less than 10% / The toner cartridge is at the end of its life.
Troubleshooting method:
1. Print the supply information report.
2. Check the life remaining of the toner cartridge.
3. If its life is at the end, turn the machine off and replace the toner cartridge with new one.
What should I do if I get error codes C2-1410, C2-1710, C2-1711, or C2-1712 (Toner cartridge not installed or failure)?
Error Messages: Toner cartridge is not installed. Install the cartridge. / Toner Cartridge Failure: #C2-1710. Call for service / Toner Cartridge Failure: #C2-1711 Call for service / Toner Cartridge Failure: #C2-1712. Call for service.
Symptom: The toner cartridge is not installed. / The machine can’t detect the toner cartridge.
Troubleshooting method:
1) Check if the toner cartridge is installed. If it is OK, turn the machine off then on.
2) If the error message does not disappear, remove the toner cartridge. Thoroughly roll the cartridge five or six times to distribute the toner evenly inside the cartridge. And reinstall the toner cartridge.
3) If the problem persists, check that the CRUM contact area is contaminated. Clean it.
4) If the problem persists, replace the toner cartridge with new one.
What should I do if I get error code C2-1510 (Toner cartridge not compatible)?
Error message: Toner cartridge is not compatible. Check users guide.
Symptom: Toner cartridge is not compatible.
Troubleshooting method:
1) Print the supply information report. Check information of the toner cartridge.
2) If the toner cartridge is not a Samsung genuine toner cartridge, replace it with new one.
What should I do if I get error codes M2-1110 or M2-1116 (Paper jam inside machine or in tray)?
Error message: Paper jam inside of machine. / Paper jam or empty in tray.
Symptom: A paper jam was detected at the feed sensor.
Troubleshooting method:
1) Check if paper is on tray.
2) Remove the jammed paper.
3) If the jammed paper occurs continually, check the followings.
a) Check if the pick up rubber or friction pad is worn out or contaminated. Clean the contaminated part or replace it.
b) Check if the connector is connected to the feed sensor PBA correctly.
c) Check if the actuator is assembled correctly.
d) If the connection and actuator are OK, replace the feed sensor PBA.
What should I do if I get error code M2-1317 (Paper jam inside machine – fuser area)?
Error message: Paper jam inside of machine.
Symptom: A paper jam was detected in the fuser unit area.
Troubleshooting method:
1) Open the top cover. Remove the jammed paper.
2) Turn the machine off.
3) Turn the machine on while pushing the print screen button. (wireless model : WPS button) Wait for rebooting the machine.
What should I do if I get error code S1-5221 (Wireless network card not installed)?
Error message: Wireless network card is not installed. Install the card.
Symptom: The communication error between the main board and the wireless board has occurred.
Troubleshooting method:
1) Check if the connection between the main board and the wireless board is normal.
2) If the connection is OK, replace the flat cable.
3) If the flat cable is OK, replace the WLAN board.
4) If the problem persists after replacing the WLAN board, replace the main board.
What should I do if I get error code S2-4110 (Door is open)?
Error message: Door is open. Close it.
Symptom: Top cover is open or the cover open switch is defective.
Troubleshooting method:
1) Check if the top cover is closed perfectly. Open and close it.
2) Remove the right cover. Check if the connection between the main board and SMPS/HVPS board is correct.
3) Check if the cover open switch on SMPS/HVPS board is operated properly. If it is defective, replace the SMPS/HVPS board.
What should I do if I get error code S6-3123 (IP address conflict)?
Error message: This IP address conflicts with that of other system. Check it.
Symptom: Network has some problem. (IP address conflicts with that of other system. / Communication error / There is no response when checking the ping test.)
Troubleshooting method: Change the machine’s IP address.
• Execute the Samsung Easy Printer Manager program. (Device setting → Network → IP address). Change the IP address.
• In case of DHCP or Bootp, reboot the machine to receive a new IP address.
What should I do if I get error codes U1-2320, U1-2330, or U1-2340 (Fuser Unit Failure)?
Error messages: Fuser Unit Failure #U1-2320: Turn off then on. / Fuser Unit Failure #U1-2330: Turn off then on. / Fuser Unit Failure #U1-2340: Turn off then on.
Symptom: The temperature control of fuser unit is abnormal. (U1-2320 : Open Heat Error / U1–2330 : Low Heat Error / U1-2340 : Over Heat Error)
Troubleshooting method:
1) Turn the machine off. Re-install the fuser unit. Then turn the machine on. Is the error message disappeared?
2) If the problem persists, turn the machine off and remove the fuser unit.
a) Check if the fuser connector is connected properly.
b) Check if the input voltage is normal.
c) Check if the thermistor is twisted or contaminated.
3) After confirming continuity in the fuser connector and the problem still exists; order an SMPS/HVPS and Fuser Unit and install as is necessary.
What should I do if I get error codes U2-1112 or U2-1113 (LSU Unit Failure)?
Error messages: LSU Unit Failure #U2-1112. Turn off then on. / LSU Unit Failure #U2-1113. Turn off then on.
Symptom: LSU Motor does not work normally.
Troubleshooting method:
1) Check if the LSU harness on the main board is connected properly.
2) If it is OK, check that the LSU harness on LSU board is connected properly.
3) Check if the LSU harness is defective.
4) If the problem persists, replace the LSU.
5) If the problem persists after replacing LSU, replace the main board.
How do I fix Vertical Black Line and Band on prints?
Description: Straight thin black vertical line occurs in the printed image.
| Check and cause | Solution |
|---|---|
• Damaged develop roller in the toner cartridge. • Deformed Doctor-blade or cleaning-blade. • Scratched surface of the charge roller in the toner cartridge. |
Replace the toner cartridge. |
| Partly depression or deformation on the surface of the transfer roller. | Replace the transfer roller. |
How do I fix Vertical White Line on prints?
Description: White vertical voids occurs in the printed image.
| Check and cause | Solution |
|---|---|
| Foreign matter stucks onto the window of internal lenses of LSU mirror. | Clean the LSU window with recommended cleaner (IPA). Clean the window with a clean cotton swab. |
| The life of the toner cartridge has been expired | Replace the toner cartridge. |
| Some foreign substances are on the window of the toner cartridge frame. | Remove the foreign matter of the exposure window. |
| If the fuser is defective, voids occur periodically at the top of a black image. | Replace the fuser unit. |
How do I fix Horizontal Black Band on prints?
Description: Dark of blurry horizontal stripes occur in the printing periodically.
| Check and cause | Solution |
|---|---|
| Bad contacts of the voltage terminals to toner cartridge. | Clean each voltage terminal of the Charge, Developing roller and Transfer roller. (remove the toner particles and paper particles) |
| The rollers of developer may be stained. OPC Drum = 62.9 mm Developing roller = 33.7 mm Charge roller = 26.7 mm |
Replace the toner cartridge. |
How do I fix Black and White spots on prints?
Description: Dark or blurry black spots occur periodically in the printing.
| Check and cause | Solution |
|---|---|
| If dark or blurry black spots occur periodically, the rollers in the toner cartridge may be contaminated with foreign matte or paper particles. (Charge roller : 26.7 mm interval / OPC drum : 62.9 mm interval) | Clean each voltage terminal of the Charge, Magnetic, toner cartridge and Transfer roller. (remove the toner particles and paper particles) |
| If faded areas or voids occur in a black image at intervals of 62.9 mm, the OPC drum surface is damaged. | Replace the toner cartridge. |
| If a black image is partially broken, the transfer voltage is abnormal or the transfer roller’s life has expired. | • If the transfer roller’s life is expired, replace it. • Clean the inside of the set against the paper particles and foreign matter in order not to cause the trouble. |
How do I fix Light image on prints?
Description: The printed image is light, with no ghost.
| Check and cause | Solution |
|---|---|
| Toner cartridge life is expired. | Replace the toner cartridge. |
| HVPS terminal is contaminated. | Clean the contaminated terminal. |
| The output from the HVPS is abnormal. | Replace the HVPS board. |
How do I fix Dark or Black page prints?
Description: The printed image is dark or black.
| Check and cause | Solution |
|---|---|
| Check if the high voltage terminal is contaminated. | Clean the high voltage terminal. |
| The charging roller is defective. | Replace the toner cartridge. |
| The output from the HVPS is abnormal. | Replace the HVPS board. |
How do I fix Uneven Density on prints?
Description: Print density is uneven between left and right.
| Check and cause | Solution |
|---|---|
• The pressure force on the left and right springs of the transfer roller is not even. • The springs are damaged. • The transfer roller is improperly installed. |
1) Remove the transfer roller Assy. 2) Check if the transfer roller Assy has any wrong part. 3) Replace the transfer roller Assy. |
| The toner level is not even on the toner cartridge roller due to the bad doctor blade. | Replace the toner cartridge. |
How do I fix Background issues on prints?
Description: Light dark background appears in whole area of the printing.
| Check and cause | Solution |
|---|---|
| Does recycle paper be used? | Use the proper papers. |
| The life of the toner cartridge has been expired | Replace the toner cartridge. |
| The output from the HVPS is abnormal. | Replace the HVPS board. |
How do I fix Ghosting on prints?
Description: Ghost occurs at 62.9 mm intervals of the OPC drum.
| Check and cause | Solution |
|---|---|
| The high voltage terminal is contaminated. | Clean the high voltage terminals. |
| The life of the toner cartridge has been expired | Replace the toner cartridge. |
| The life of the transfer roller has been expired. | Replace the transfer roller. |
How do I fix Stains on the back of the page?
Description: The back of the page is stained.
| Check and cause | Solution |
|---|---|
| Transfer roller is contaminated. | Replace the transfer roller. |
How do I fix Blank page prints?
Description: The page is blank.
| Check and cause | Solution |
|---|---|
| The ground contact of the toner cartridge is bad. | Clean the ground terminal of the toner cartridge. If the problem persists, replace the toner cartridge. |
| LSU is defective. | Replace the LSU. |
| The connection between the main board and HVPS board is bad. | Reconnect the harness. If the main board or HVPS board is defective, replace it. |
How do I fix Partial image void on prints?
Description: The partial void occurs in the printed page.
| Check and cause | Solution |
|---|---|
| The printer is not installed on flat ground. | Install the printer on flat ground. Print 10 sample pages for test. |
| The developer circulation in the toner cartridge is bad. | 1) Shake the toner cartridge 2~3 times from right to left. Reinstall the toner cartridge. Print 10 sample pages for test. 2) If the problem persists, replace the toner cartridge. |
| The contact between toner cartridge and transfer roller is bad. | Check if the toner cartridge and transfer roller are installed properly. |
What should I do if the printer is Multi-feeding (multiple sheets of paper are fed at once)?
Description: Multiple sheet of paper are fed at once.
| Check and cause | Solution |
|---|---|
| Pick clutch does not work properly. | Replace the defective clutch if necessary. |
| Pick up roller is worn out or contaminated. | Clean or replace the pick up roller. |
What should I do if there is No-Power (when system power is turned on, LED and LCD on the operator panel do not come on)?
Description: When system power is turned on, LED and LCD on the operator panel do not come on.
| Check and cause | Solution |
|---|---|
| The connection between main board and OPE board is bad. | Reconnect or replace the harness. |
| HVPS/SMPS output is abnormal. | Replace the HVPS/SMPS board. |
What tools are recommended for troubleshooting?
The following tools are recommended safe and easy troubleshooting as described in this service manual.
• DVM (Digital Volt Meter): Standard: Indicates more than 3 digits.
• Cleaning Equipments: Standard: An IPA (Isopropyl Alcohol) dry wipe tissue or a gentle neutral detergent and lint-free cloth.
• Driver: Standard: “-” type, “+” type (M3 long, M3 short, M2 long, M2 short).
• Vacuum Cleaner
• Tweezers: Standard: For general home use, small type.
• Spring Hook: Standard: For general use
• Cotton Swab: Standard: For general home use, for medical service.
• Software (Driver) installation CD ROM
What should I consider when selecting a location for the printer?
Select a level, stable place with adequate space for air circulation. Allow extra space for opening covers and trays.
The area should be well-ventilated and away from direct sunlight or sources of heat, cold, and humidity. Do not set the machine close to the edge of your desk or table.
Clearance space:
• Front: 326 mm (enough space so that the paper tray can be removed)
• Back: 100 mm (enough space for ventilation)
• Right: 100 mm (enough space for ventilation)
• Left: 100 mm (enough space for ventilation)
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