POWERTECH DC5370 (01) PDF MANUAL

Read and understand the instruction manual before operating the dust collector. Basic precautions listed below should always be followed when using your dust collector to reduce the risk of injury, electrical shock, or fire.

This dust collector is designed to collect sawdust only.

Never attempt to use this dust collector to vacuum water or any other liquids.

Never try to use this dust collector to collect large wood pieces.

Never attempt to use this dust collector to collect metal materials such as screws, nails, or other metal parts.

Always wear approved eye protection and respirator when emptying collection/filter bags.

Never operate the dust collector with all blast gates closed.

Turn machine off, disconnect power cord and ensure all moving parts have stopped completely before changing or emptying the bags.

ALWAYS ensure collection/filter bags are secured in place.

Do not place your hand or tools near the open inlet while operating. Serious personal injury or damage to the machine can happen.

Always connect dust collector to the matched power source.

Always consider safety first as it applies to your individual working conditions, the environment in every shop is different.

Check for shipping damage. Check immediately whether all parts and accessories are included.

Carefully remove all contents from shipping carton.

The shipping carton contains:

Motor Housing

Dust Collection Bag

Motor Bracket

Wall Mounting Bracket

Quick Release Bag Clamp

Foam Strip

Hardware Bag (contains four flange bolts)

12-10 mm Wrench

Owner’s Manual (not shown)

10 mm Wrench

Align holes in motor bracket with holes in motor housing.

Secure bracket in place with four bolts supplied.

The mounting bracket must be placed a minimum of 44″ (1117.6 mm) from the floor and a minimum of 6″ (152.4 mm) from the corner or adjoining wall so the motor has sufficient cooling space.

Place the mounting bracket near an existing power source. Make sure all power cords will be protected from traffic, material handling, moisture, chemicals, or other hazards. Ensure the power source is easy to access.

Use the wall mounting bracket as a template to mark mounting holes.

If mounting on a masonry wall, use lag screws with lag shield anchor studs (not supplied).

If mounting to a framed wall, attach the mounting bracket to a support board. Attach the support board with lag screws (not supplied).

Hang the dust collector onto the wall mounting bracket.

Place the adhesive foam strip (supplied) around the dust collector outlet port.

Place the dust collector bag onto the outlet port and secure in place with the quick release bag clamp (supplied).

Before starting the dust collector, make sure you have read and understood the manual and you are familiar with the functions and safety features on the machine. Failure to do so may cause serious personal injury.

Run a test to ensure the dust collector operates properly.

1. Ensure all tools are removed from the work area and the wall mounting bracket is secure.

2. Plug the power cord into the correct receptacle.

3. Turn the dust collector ON.

4. If unusual noise or excessive vibration is noticed, shut off the machine immediately and disconnect the cord from the power source. Check all the assembled parts once again and investigate to find the problem.

5. If the dust collector operates correctly, turn the machine OFF and remove the safety key on the switch. Once the safety key is removed, turn the switch ON. The machine should not run with the safety key removed.

If everything operates correctly the dust collector is ready for use.

Do not connect dust collector to the power source until all assembly steps have been completed.

The motor is designed for operation on the voltage and frequency specified. Normal loads will be handled safely on voltages not more than 10% above or below specified voltage. Running the unit on voltages which are not within the range may cause overheating and motor burn-out.

Heavy loads require that the voltage at motor terminals be no less than the voltage specified on nameplate.

Power supply to the motor is controlled by a single pole locking rocker switch. Remove the key to prevent unauthorized use.

Improper connection of equipment grounding conductor can result in the risk of electrical shock. Equipment should be grounded while in use to protect operator from electrical shock.

Check with a qualified electrician if you do not understand grounding instructions or if you are in doubt as to whether the tool is properly grounded.

This tool is equipped with an approved cord rated at 120V and a 3-prong grounding type plug for your protection against shock hazards.

Grounding plug should be plugged directly into a properly installed and grounded 3-prong grounding type receptacle.

Do not remove or alter grounding prong in any manner. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical shock.

Do not allow fingers to touch the terminals of plug when installing or removing from outlet.

Plug must be plugged into matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify plug provided. If it will not fit in outlet, have proper outlet installed by a qualified electrician.

Inspect tool cords periodically, and if damaged, have repaired by an authorized service facility.

Green (or green and yellow) conductor in cord is the grounding wire. If repair or replacement of the electric cord or plug is necessary, do not connect the green (or green and yellow) wire to a live terminal.

The use of an extension cord is not recommended.

The use of any extension cord will cause some drop in voltage and loss of power.

Wires of the extension cord must be of sufficient size to carry the current and maintain adequate voltage.

Use only 3-wire extension cords having 3-prong grounding type plugs and 3-pole receptacles which accept the tool plug.

If the extension cord is worn, cut, or damaged in any way, replace it immediately.

Wire Size: 14 gauge (A.W.G.)

Up to 50 ft. long

Using extension cords over 50 ft. long is not recommended.

The keyed switch is intended to prevent unauthorized use of the dust collector.

1. To turn the dust collector ON, insert the yellow key into the key slot in the center of the switch.

2. Push the key firmly into the slot, then push switch to the ON position to start the dust collector.

3. To turn the dust collector OFF, push the switch to the down position.

4. Remove the yellow switch key, when the dust collector has come to a complete stop, by gently pulling it outward.

Remove the switch key whenever the dust collector is not in use. Place it in a safe place and out of reach of children.

ALWAYS lock the switch OFF when the dust collector is not in use. Remove the key and keep it in a safe place. In the event of power failure, blown fuse, or tripped circuit breaker, turn the switch OFF and remove the key, preventing accidental startup when power comes on.

1. Position the tool being used close to the dust collector.

2. Connect one end of a dust collector hose to the dust collector inlet and one end to the machine outlet. Secure both ends with hose clamps (not included).

3. Turn the dust collector ON.

Make sure the machine is turned off and the cord is disconnected from the power source before servicing and removing/replacing any components on the machine.

Check the dust collector daily for loose mounting bolts, screws, damaged wires, worn switch, full collection bag and any other unsafe condition.

The impeller screw may loosen with use. Check the impeller once a month to ensure the impeller screws are tight, securing the impeller on the shaft.

To check: Make sure the machine is turned off and the cord is disconnected from the power source. Access the impeller screws through the inlet cover on the machine and tighten to secure the impeller on the shaft.

Check and empty the collection bag on your dust collector regularly. The machine operates at a much higher level of efficiency when the collection bag is empty.

This collection bag has a clear window and a bottom zip. The clear window allows operator to see the amount of dust in the bag and the bottom zip makes bag-emptying easy.

The sealed bearings in the motor have been permanently lubricated at the factory. They require no further lubrication.

When the dust collector is not in use, disconnect the cord from the power source and store the machine in a dry place.

Do not expose the machine to rain.

Ensure the cord is kept away from potential damage sources such as; sharp objects, chemicals, heat sources and water.

If power cord is worn, cut, or damaged in any way, have it replaced immediately.

Replace worn abrasives when needed.

Replace any damaged or missing parts. Use parts list to order parts.

Any attempt to repair motor may create a hazard unless repair is done by a qualified service technician.

Possible Causes:

1. Low voltage

2. Open circuit in motor or loose connections

3. Defective switch

4. Defective capacitor

5. Switch key is removed

Corrective Actions:

1. Check power line for proper voltage

2. Inspect all lead connections on motor for loose or open connection

3. Replace switch

4. Replace capacitor

5. Insert switch key

Possible Causes:

1. Short circuit in line cord or plug

2. Short circuit in motor or loose connections

3. Incorrect fuses or circuit breakers in power line

Corrective Actions:

1. Inspect line cord or plug for damaged insulation and shorted wires

2. Inspect all lead connections on motor for loose or shorted terminals or worn insulation on wires

3. Install correct fuses or circuit breakers

Possible Causes:

1. Motor or components are loose

2. Motor mount is loose/broken

3. Unit is incorrectly mounted to wall

4. Motor fan is rubbing cover

5. Motor bearings faulty

Corrective Actions:

1. Inspect/replace any stripped or damaged bolts/nuts and re-tighten.

2. Tighten/replace

3. Tighten/replace mounting hardware

4. Replace fan cover; replace loose/damaged fan

Possible Causes:

1. Dust collection bag is full

2. Dust collector hose restricted

3. The lumber is wet and dust is not flowing through the hose smoothly

4. There is a leak in the hose

Corrective Actions:

1. Empty collection bag.

2. Remove hose from dust collector inlet and unblock the restriction in the hose. A plumbing snake may be necessary.

3. Process lumber with less than 20% moisture content.

4. Inspect and replace hose.

Possible Cause:

Hose clamps or dust collection bag is not properly clamped and secured.

Corrective Action:

Check hose and dust collection bag, ensure hose and bag clamps are tight and completely over the hose and bag.

The parts included are:

Main housing

Inlet cover 4″

Impeller 10″

Motor

Impeller washer

Spring washer 1/4″

Cap screw M6 x 30

Phillip HD tp screw M5 x10 (Quantity 12)

Motor gasket

Flat washer 1/4″ x 18 (Quantity 4)

Hex screw 1/4″ x 1/2″ (Quantity 4)

Motor plate

Wall mount bracket

Flange bolt 1/4″ x 1/2″ (Quantity 4)

Cap 1″

Handle cover

Set screw 5/16″ x 5/16″

Collection bag

Bag clamp 5″