MAKITA RP1101 (02) PDF MANUAL

MAKITA RP1101 (02) PDF SUMMARY:

What should I do before using the router?

Read and understand the instruction manual before using the router and save the instructions for future reference.

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What are some general safety rules to keep in mind?

• Keep your work area clean and well-lit.
• Do not operate power tools in explosive atmospheres.
• Keep bystanders, children, and visitors away while operating a power tool.

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What should I know about electrical safety?

• Grounded tools must be plugged into a properly installed and grounded outlet.
• Avoid body contact with grounded surfaces.
• Do not expose power tools to rain or wet conditions.
• Do not abuse the cord.
• When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.

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What are some personal safety tips to consider?

• Stay alert and use common sense when operating a power tool.
• Dress properly; do not wear loose clothing or jewelry, and contain long hair.
• Avoid accidental starting; be sure the switch is off before plugging in.
• Remove adjusting keys or wrenches before turning the tool on.
• Do not overreach; keep proper footing and balance at all times.
• Use safety equipment, and always wear eye protection.

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What are some tool use and care guidelines?

• Use clamps or other practical ways to secure and support the workpiece to a stable platform.
• Do not force the tool; use the correct tool for your application.
• Do not use the tool if the switch does not turn it on or off.
• Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool.
• Store idle tools out of reach of children and untrained persons.
• Maintain tools with care; keep cutting tools sharp and clean.
• Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation.
• Use only accessories that are recommended by the manufacturer for the tool model.

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Who should perform tool service?

Tool service must be performed only by qualified repair personnel.

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What should I do when servicing a tool?

Use only identical replacement parts and follow the instructions in the maintenance section of the manual.

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What type of extension cord should I use?

Use only three-wire extension cords that have three-prong grounding-type plugs and three-pole receptacles that accept the tool’s plug. Make sure your extension cord is in good condition, and replace or repair damaged or worn cords immediately.

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What does Table 1 show?

Table 1 shows the correct size to use depending on cord length and nameplate ampere rating.

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What should I do to protect myself from electric shock?

This tool should be grounded while in use to protect the operator from electric shock.

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What if I’m using two-prong receptacles?

An adapter is available for connecting the plug to two-prong receptacles. The green-colored rigid ear, lug, etc., extending from the adapter must be connected to a permanent ground, such as a properly grounded outlet box.

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What are some specific safety rules to keep in mind?

• Hold the tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord.
• Wear hearing protection during extended periods of operation.
• Handle the bits very carefully.
• Check the bit carefully for cracks or damage before operation; replace cracked or damaged bits immediately.
• Avoid cutting nails; inspect for and remove all nails from the workpiece before operation.
• Hold the tool firmly with both hands.
• Keep hands away from rotating parts.
• Make sure the bit is not contacting the workpiece before the switch is turned on.
• Before using the tool on an actual workpiece, let it run for a while and watch for vibration or wobbling that could indicate an improperly installed bit.
• Be careful of the bit rotating direction and the feed direction.
• Do not leave the tool running; operate the tool only when hand-held.
• Always switch off and wait for the bit to come to a complete stop before removing the tool from the workpiece.
• Do not touch the bit immediately after operation; it may be extremely hot and could burn your skin.
• Always lead the power supply cord away from the tool towards the rear.
• Do not smear the tool base carelessly with thinner, gasoline, oil, or the like because they may cause cracks in the tool base.
• Draw attention to the need to use cutters of the correct shank diameter and suitable for the speed of the tool.
• Some material contains chemicals that may be toxic; take caution to prevent dust inhalation and skin contact, and follow material supplier safety data.

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What should I do before adjusting or checking the function of the tool?

Always be sure that the tool is switched off and unplugged.

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How do I adjust the depth of cut?

1. Place the tool on a flat surface.
2. Press the lock lever down and lower the tool body until the bit just touches the flat surface.
3. Release the lock lever to hold the tool body down.
4. Turn the stopper pole setting nut counterclockwise to loosen.
5. While pressing the fast-feed button, lower the stopper pole until it makes contact with the adjusting hex bolt.
6. Align the depth pointer with the “0” graduation.
7. The depth of cut is indicated on the scale by the depth pointer.
8. While pressing the fast-feed button, raise the stopper pole until the desired depth of cut is obtained.
9. Minute depth adjustments can be obtained by turning the adjusting knob (1.6 mm (1/16”) per turn).
10. After adjusting the depth of cut, turn the stopper pole setting nut clockwise to fasten the stopper pole firmly.
11. Now, the predetermined depth of cut can be obtained by pressing the lock lever and then lowering the tool body until the stopper pole makes contact with the adjusting hex bolt of the stopper block.

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What should I do with the nylon nut?

By turning the nylon nut, the upper limit of the tool body can be adjusted. When the tip of the bit is retracted more than required in relation to the base plate surface, turn the nylon nut to lower the upper limit.

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What should I be aware of when cutting?

• Since excessive cutting may cause overload of the motor or difficulty in controlling the tool, the depth of cut should not be more than 15 mm (9/16”) at a pass when cutting grooves with an 8 mm (5/16”) diameter bit.
• When cutting grooves with a 20 mm (13/16”) diameter bit, the depth of cut should not be more than 5 mm (3/16”) at a pass.
• For extra-deep grooving operations, make two or three passes with progressively deeper bit settings.

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What is the stopper block used for?

The stopper block has three adjusting hex bolts which raise or lower 0.8 mm (1/32”) per turn. You can easily obtain three different depths of cut using these adjusting hex bolts without readjusting the stopper pole. Adjust the lowest hex bolt to obtain the deepest depth of cut, following the method of “Adjusting depth of cut”. Adjust the two remaining hex bolts to obtain shallower depths of cut. The differences in height of these hex bolts are equal to the differences in depths of cut. To adjust the hex bolts, first loosen the hex nuts on the hex bolts with the wrench and then turn the hex bolts. After obtaining the desired position, tighten the hex nuts while holding the hex bolts in that desired position. The stopper block is also convenient for making three passes with pro-gressively deeper bit settings when cutting deep grooves.

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What should I check before plugging in the tool?

Before plugging in the tool, always check to see that the tool is switched off.

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How do I start and stop the tool?

To start the tool, move the switch lever to the I (ON) position. To stop the tool, move the switch lever to the O (OFF) position.

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How can I adjust the speed of the tool (RP1101 model only)?

The tool speed can be changed by turning the speed adjusting dial to a given number setting from 1 to 6. Higher speed is obtained when the dial is turned in the direction of number 6, and lower speed is obtained when it is turned in the direction of number 1. This allows the ideal speed to be selected for optimum material processing, i.e., the speed can be correctly adjusted to suit the material and bit diameter. Refer to the table for the relationship between the number settings on the dial and the approximate tool speed.

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What should I keep in mind when adjusting the speed?

• If the tool is operated continuously at low speeds for a long time, the motor will get overloaded, resulting in tool malfunction.
• The speed adjusting dial can be turned only as far as 6 and back to 1. Do not force it past 6 or 1, or the speed adjusting function may no longer work.

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What should I do before carrying out any work on the tool?

Always be sure that the tool is switched off and unplugged.

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How do I install or remove the bit?

• Use always a collet which is suitable for the shank diameter of the bit.
• Do not tighten the collet chuck without inserting a bit, or the collet chuck will break.
• When using a bit of bigger than 1-1/4” in diameter, install a base plate with a center hole diameter of 2-1/2”, replacing the original base plate.
• Insert the bit all the way into the collet chuck and withdraw it very slightly (approx. 2mm;1/16”). Then tighten the collet chuck securely with the two wrenches. These routers accommodate the bits with 1/2” diameter shank. When using the 1/4” diameter shank bit, replace the equipped collet chuck with the one for 1/4” diameter shank bit which is provided as the standard accessory.
• To remove the bit, follow the installation procedure in reverse.

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How do I operate the tool?

1. Set the tool base on the workpiece to be cut without the bit making any contact.
2. Turn the tool on and wait until the bit attains full speed.
3. Lower the tool body while pressing the lock lever down.
4. Release the lock lever at the lowest position and push it further to lock the tool body securely.
5. Move the tool forward over the workpiece surface, keeping the tool base flush and advancing smoothly until the cutting is complete.
6. When doing edge cutting, the workpiece surface should be on the left side of the bit in the feed direction.

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What should I ensure when operating?

• Make sure that the tool raises automatically when the lock lever is loosened. The position of the bit must be higher than the tool base when not operating.
• Moving the tool forward too fast may cause a poor quality of cut or damage to the bit or motor. Moving the tool forward too slowly may burn and mar the cut. The proper feed rate will depend on the bit size, the kind of workpiece, and the depth of cut. Before beginning the cut on the actual workpiece, it is advisable to make a sample cut on a piece of scrap lumber. This will show exactly how the cut will look as well as enable you to check dimensions.

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How do I use the straight guide (optional accessory)?

• The straight guide is effectively used for straight cuts when chamfering or grooving.
• When using the straight guide, be sure to install it on the right side in the feed direction. This will help to keep it flush with the side of the workpiece.
• To install the straight guide, insert the guide bars into the holes in the tool base. Adjust the distance between the bit and the straight guide. At the desired distance, tighten the hex socket bolts to secure the straight guide in place.
• When cutting, move the tool with the straight guide flush with the side of the workpiece.
• If the distance between the side of the workpiece and the cutting position is too wide for the straight guide, or if the side of the workpiece is not straight, the straight guide cannot be used. In this case, firmly clamp a straight board to the workpiece and use it as a guide against the base. Feed the tool in the direction of the arrow.

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How do I use the templet guide (optional accessory)?

• The templet guide provides a sleeve through which the bit passes, allowing the use of the tool with templet patterns.
• To install the templet guide, insert the templet guide in the center hole in the base plate and secure it in place with the lock nut.
• Secure the templet to the workpiece. Place the tool on the templet and move the tool with the templet guide sliding along the side of the templet.

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What should I do before attempting to perform inspection or maintenance?

Always be sure that the tool is switched off and unplugged.

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How do I replace carbon brushes?

Remove and check the carbon brushes regularly. Replace them when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones, and secure the brush holder caps.

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Who should perform repairs, maintenance, or adjustments?

To maintain product safety and reliability, repairs, any other maintenance, or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

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What accessories are recommended for use with the Makita tool?

• Straight & groove forming bits
• Edge forming bits
• Laminate trimming bits
• Straight guide
• Templet guides
• Lock nut
• Clear base plate (Center hole 2-1/2”)
• Wrench 8
• Wrench 27
• Dust nozzle

If you need any assistance for more details regarding these accessories, ask your local Makita service center.