MAKITA DFL202F (01) PDF Document

Due to a continuing program of research and development, these specifications are subject to change without notice. Specifications and battery cartridge may differ from country to country. Weight, with battery cartridge, is according to EPTA-Procedure 01/2003.

1. Keep the work area clean and well lit. Cluttered or dark areas invite accidents.

2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

5. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

7. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

9. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

10. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

11. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

12. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

13. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

14. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

15. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

16. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

17. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

18. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

19. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

20. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

21. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

23. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

24. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

25. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

26. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

27. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

1. Hold power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

2. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.

3. Hold the tool firmly.

4. Keep hands away from rotating parts.

5. Do not touch the bit or the workpiece immediately after operation; they may be extremely hot and could burn your skin.

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:
(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water or rain.
A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50°C (122°F).

7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

8. Be careful not to drop or strike battery.

9. Do not use a damaged battery.

10. The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. For commercial transports e.g. by third parties, forwarding agents, special requirement on packaging and labeling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required. Please also observe possibly more detailed national regulations. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.

11. Follow your local regulations relating to disposal of battery.

CAUTION: Only use genuine Makita batteries. Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.

3. Charge the battery cartridge with room temperature at 10°C – 40°C (50°F – 104°F). Let a hot battery cartridge cool down before charging it.

4. Charge the battery cartridge if you do not use it for a long period (more than six months).

CAUTION:

• Always switch off the tool before installing or removing of the battery cartridge.

• Hold the tool and the battery cartridge firmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.

To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

CAUTION:

• Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

• Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

When the tool is switched on, the lamps will light to indicate the remaining battery capacity. When the tool is switched off, the light goes out after approx. 5 seconds. When pushing the check button with the tool switched off, the indicator lamps turn on for approx. 5 seconds to show battery capacity.

The indicator lamps show the following levels:

• Four lamps on: 70%-100%

• Three lamps on: 50%-70%

• Two lamps on: 35%-50%

• One lamp on: 20%-35%

• One lamp flashing: 0%-20%

If the orange lamp flickers, the tool stops because of little remaining battery capacity (Auto-stop mechanism). Charge the battery cartridge or use a charged battery cartridge at this time.

When the tool is used with the battery that has not been used for a long time and is switched on, no lamps may light up. The tool stops because of little remaining battery capacity at this time. Charge the battery properly.

NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.

The MAKITA DFL202F is equipped with a battery protection system that automatically cuts off power to the motor to extend battery life. The tool will stop during operation if the tool and/or battery are placed under the following conditions:

• Overloaded: The tool is operated in a manner that causes it to draw an abnormally high current. In this situation, release the switch trigger on the tool and stop the application that caused the tool to become overloaded. Then pull the switch trigger again to restart. If the tool does not start, the battery is overheated. In this situation, let the battery cool before pulling the switch trigger again.

• Low battery voltage: When the battery capacity is not enough, the tool stops automatically and the battery indicator shows a flashing state. In this case, remove the battery from the tool and charge the battery.

Starting and Stopping:

To start the tool, simply pull the switch trigger. Release the switch trigger to stop.

CAUTION: Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.

Reversing Direction:

This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation. When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.

CAUTION:

• Always check the direction of rotation before operation.

• Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.

• When not operating the tool, always set the reversing switch lever to the neutral position.

Pull the switch trigger to light up the lamp. The lamp keeps on lighting while the switch trigger is being pulled. The light automatically goes out 10 seconds after the switch trigger is released.

CAUTION: Do not look in the light or see the source of light directly.

NOTE: Use a dry cloth to wipe the dirt off the lens of the lamp. Be careful not to scratch the lens of lamp, or it may lower the illumination.

To adjust the fastening torque on your MAKITA DFL202F for driving machine screws, wood screws, hex bolts, etc., follow these steps:

1. First remove the battery cartridge from the tool.

2. Loosen the screws securing the lamp cover.

3. Rotate the ring in the front of the tool by hand so that a hole can be seen below the ring.

4. Place the battery cartridge in place and pull the switch trigger. Release it so that the adjusting ring rotates and becomes visible in the hole. And then remove the battery cartridge.

5. Use an optional adjusting grip to adjust the fastening torque. Insert the pin of the adjusting grip into the hole in the front of the tool. And then, turn the adjusting grip clockwise to set a greater fastening torque, and counterclockwise to set a smaller fastening torque.

6. Align the edge of the adjusting ring with your desired number on the fastening torque scale.

7. Align the yellow line with your desired number on the fastening torque scale.

8. Insert the battery cartridge and be sure that a fastening torque has been set up by using a fastening torque tester.

9. Tighten the screws to secure the lamp cover and then rotate the ring in front of the tool until the ring is locked.

NOTE: Numbers on the fastening torque scale are a guideline to set up your desired fastening torque.

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

To install the socket, push it onto the square drive of the tool with one hand by depressing a pin on the square drive with another hand until it locks into place. To remove the socket, simply pull it off depressing the pin on the square drive.

For tools with retracting sleeve:

To install the bit, pull the sleeve in the direction of the arrow and insert the bit into the sleeve as far as it will go. Then release the sleeve to secure the bit. To remove the bit, pull the sleeve in the direction of the arrow and pull the bit out firmly.

For tools without retracting sleeve:

To install the bit, just insert the bit into the spindle as far as it will go. To remove the bit, pull the bit out firmly.

Hold the tool firmly and place the socket over the bolt or nut. Then switch the tool on. When the clutch cuts in, the motor will stop automatically. Then release the switch trigger.

NOTE: Hold the tool with its square drive pointed straight at the bolt or nut, or the bolt or nut will be damaged.

Use the tool within the range of the revolution angle up to 360°. If you use the tool beyond the upper limit of this range, the clutch does not work. And the tool cannot deliver enough fastening torque (LED flickers in red and green alternatively).

NOTE:

• The revolution angle means the angle which a screw/bolt revolves when the tool attains to 100% from 50% of desired torque.

• Use of a low temperature conditioned battery cartridge may sometimes give warning for battery cartridge capacity by warning lamp and beeper which makes the tool stop immediately. In this case, the fastening capacity may be inferior to the specification on this manual even if a charged battery cartridge is used.

CAUTION:

• Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.

• Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.

Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.

These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

• Protector

• Makita genuine battery and charger

• Angle head set

• Adjusting grip

• Anti kickback head

NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

The followings show the symbols used for the tool:

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.