JOHN DEERE Z330M (01) PDF MANUAL

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FREE ENGLISH JOHN DEERE Z330M (01) PDF USER MANUAL

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FREE ENGLISH JOHN DEERE Z330M (01) PDF OWNER MANUAL

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FREE ENGLISH JOHN DEERE Z330M (01) PDF REFERENCE MANUAL

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JOHN DEERE Z330M (01) PDF SUMMARY:

Before using your machine, what should you know?

  • Know how to operate the machine. The Operating Controls section helps you understand the controls of your machine and what they do.
  • Prepare your machine and the mowing area by performing required daily checks outlined in the General Instructions section.
  • Follow instructions in the Preventing Injuries section, especially related to:
    • Keeping children safe by following instructions in the Protect Children section.
    • Avoiding injury on slopes and near terrain hazards by following instructions in the Operating on Slopes and Near Terrain Hazards section.
    • Follow the instructions in the Avoid Thrown Objects section and keep all guards in place, including discharge chute.
    • Cleaning machine during use and before storing as outlined in the Prevent Fires section.
  • Understand how to service and inspect your machine.

What does the California Public Resources Code, Section 4442.5 state?

No person shall sell, offer for sale, lease, or rent to any person any internal combustion engine subject to Section 4442 or 4443, and not subject to Section 13005 of the Health and Safety Code, unless the person provides a written notice to the purchaser or bailee, at the time of sale or at the time of entering into the lease or rental contract, stating that it is a violation of Section 4442 or 4443 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrestor, as defined in Section 4442, maintained in effective working order or the engine is constructed, equipped, and maintained for the prevention of fire pursuant to Section 4443.

Where can you order service parts online?

Visit https://partscatalog.deere.com/jdrc/ for your Internet connection to parts ordering and information.

How do you register your product and warranty online?

To register your product through the Internet, simply go to www. JohnDeereWarrantyRegistration.com. Completing the information, either online or with the product warranty card, will ensure that your product will receive all post sales, service, and important product information.

What are the general safety instructions to using your mower safely?

  • Read this operator’s manual, watch the safety video, and review the safety signs on your machine before use.
  • Age, physical ability, and mental capacity can be factors in equipment-related injuries.
  • Operators must be mentally and physically capable of operating the machine properly and safely.
  • Never allow a child to operate the machine.
  • Do not operate the machine while under the influence of alcohol or drugs or when distracted or fatigued.
  • Always wear eye protection, hearing protection, close-fitting clothing, and substantial footwear while operating the machine.
  • Never operate while wearing sandals or when barefoot.
  • Do not wear radio or music headphones.
  • Never tamper with safety devices.
  • Operate the machine only in daylight or good artificial light.
  • Only operate the engine in well-ventilated areas.
  • Never leave a running machine unattended.
  • Look both ways when approaching roadways and use caution when turning around on public roadways.

What should you inspect and check daily?

  • Inspect machine before you operate.
  • Be sure that hardware is tight, and all guards and shields are in good condition and fastened in place.
  • Make all necessary adjustments before you operate.
  • Repair or replace damaged, badly worn, or missing parts.
  • Visually inspect that mower blades, blade bolts, and the mower assembly are not worn or damaged.
  • To prevent machine damage, replace worn or damaged blades and bolts in sets.
  • Make sure that the fuel cap and air cleaner are in place before starting engine.

What should you do before using your machine regarding fuel?

  • Use care when handling fuel.
  • Fuel is flammable and fuel vapors can be explosive.
  • Do not smoke when handling fuel.
  • Only use an approved fuel container.
  • Clean up spilled fuel immediately.
  • Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.
  • Replace if necessary.

What should you check in the mowing area?

  • Keep bystanders and pets out of the mowing area.
  • Clear the area of objects such as rocks, wire, or toys, which can be thrown by the blades.
  • Remove low-hanging branches or other obstacles, which can interfere with your travel path.
  • Study the mowing area.
  • Set up a safe mowing path.
  • Do not mow where traction or stability is doubtful.

What should you consider when operating on slopes and near terrain hazards?

  • Slopes and terrain hazards are major factors related to loss-of-control and tipover accidents.
  • Operation on slopes and near terrain hazards requires extra caution.
  • Follow instructions in the Operating on Slopes and Near Terrain Hazards section.

What should you do if you do not understand the instructions or have questions regarding safety?

Contact your dealer.

What should you consider regarding children and mower safety?

  • Children can be killed or seriously injured by riding mowers when operators do not follow safe operating practices.
  • Do not mow in reverse.
  • Operating with the mower engaged while backing up is discouraged.
  • Never give children a ride on a mower or in a cart behind the mower, even when the blades are off.
  • Keep children indoors and out of the mowing area when the mower is being operated.
  • Be alert to the presence of children or others.
  • Turn off the mower blades and stop the machine if someone enters the mowing area.
  • Look in the direction the machine is traveling.
  • Before and while backing, turn off the mower blades and look down and behind the machine carefully, especially for children.
  • Use extreme care when approaching objects that block your view, such as blind corners, shrubs, or trees, especially while backing.

How can you avoid thrown objects?

  • Clear the mowing area of all bystanders when using this machine.
  • Thrown objects could cause serious injury or death.
  • Clear the area of objects such as rocks, wire, or toys, which can be thrown by the blades.
  • Never direct discharged material toward anyone.
  • Avoid discharging material against a wall or obstruction such as a fence or retaining wall.
  • Avoid discharging material towards a street or roadway.
  • Stop the blades when crossing gravel surfaces.

What should you consider when operating on slopes and near terrain hazards?

  • Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in serious injury or death.
  • Use caution and common sense when operating on slopes.
  • If you feel uneasy on a slope, do not mow or operate the machine on it.
  • Mow across slopes, not up and down.
  • Watch for holes, ruts, bumps, rocks, or other hidden objects.
  • Tall grass can hide obstacles.
  • Drive slowly so you do not have to stop while on a slope.
  • Do not mow on wet grass.
  • Tires can slip on wet grass even if the brakes are working normally.
  • Keep all movement on slopes slow and gradual.
  • Do not make sudden changes in speed or direction, which can cause the ride-on mower to roll over.
  • If the tires lose traction, disengage the PTO and proceed slowly and carefully off the slope.
  • Do not shift to neutral and coast downhill.

How do you identify safe slopes?

  • Before using your machine, measure slopes of all mowing areas to determine which slopes are safe for mowing with a ride-on mower.
  • Use good judgment and common sense when performing this survey.

What are the methods for measuring slopes?

  • Suggested method 1: Lay a straight piece of sturdy lumber 1.2 m (4 ft) long on the slope and measure the angle with an angle gauge or protractor level.
  • Suggested method 2: Refer to the slope gauge provided at the end of the manual.

What are the slope limits?

  • Never mow or operate this ride-on mower on slope angles greater than 13° with ride-on mower in its basic configuration.
  • Attachments such as material collection systems, weather enclosures, or other attachments increase the risk of a rollover.
  • When using attachments, never mow or operate this ride-on mower on slope angles greater than 10°.

What should you consider when operating near terrain hazards?

  • Terrain hazards such as ditches and drop offs are a factor related to loss-of-control and tip-over accidents, which can result in serious injury or death.
  • Use caution and common sense when operating near terrain hazards.
  • Do not mow or operate the machine in areas adjacent to hazards that can cause the machine to roll over.
  • Maintain a buffer area (B) at least as wide as the machine between hazards (A) and the mowing area ©.
  • Only mow or operate in the mowing area ©.
  • Do not exceed the recommended slope operating angle.

How can you prevent fires?

  • Do not mow tall, dry grass or through piles of leaves.
  • While using your machine, periodically check for and remove debris, especially in dry or heavy debris conditions, such as when collecting leaves.
  • After operating, completely remove any combustible materials from equipment before storing.
  • Allow machine to cool in an open area before storing.
  • Do not park machine near flammable materials, such as straw, mulch, cloth, or chemicals.
  • Do not park near an open flame or other sources of ignition, such as a water heater or furnace.
  • Promptly cleaning up spills and repairing leaks reduces the potential for debris collection.

How do you park safely?

  • Always apply the park brake and remove the key before leaving the machine unattended.
  • Stop the machine on a level surface.
  • Disengage mower blades or other attachments.
  • Lower attachments to the ground.
  • Apply the park brake.
  • Stop the engine.
  • Remove the key.
  • Wait for engine and all moving parts to stop before you leave the seat.

What should you consider when towing loads safely?

  • Stopping distance increases with speed and weight of towed load.
  • Travel slowly and allow extra time and distance to stop.
  • Total towed weight must not exceed Towing Capacity stated in Specifications of this manual.
  • Excessive towed load can cause loss of traction and loss of control on slopes.
  • Reduce towed weight when operating on slopes.
  • Never allow children or others in or on towed equipment.
  • Use only approved hitches.
  • Tow only with a machine that has a hitch designed for towing.
  • Do not attach towed equipment except at the approved hitch point.
  • Towed equipment increases the risk of rollover on slopes.
  • Do not turn sharply.
  • Use additional caution when turning or operating on adverse surface conditions.
  • Use care when reversing.

How should you transport the machine on a trailer safely?

  • Use a full-width loading ramp at least 30 cm (12 in) wider than the machine, never two separate ramps.

What are the service and maintenance guidelines?

  • Proper service and maintenance of the machine is essential.
  • Keep all parts in good condition, keep all nuts and bolts tight, and repair any damage immediately.
  • Stop and inspect the machine immediately if you strike an object.
  • Ensure that all safety devices, discharge chute, and grass catcher components are in good condition and replace when necessary.
  • Understand service procedures thoroughly before working on the machine.
  • Disconnect the battery or all spark plug wires before servicing the machine.
  • Support any machine elements that must be raised for service work.

What are the general cleaning guidelines for machine cleanout?

  • Machine must be inspected periodically throughout the day.
  • Buildup of debris must be removed to ensure proper machine function and to reduce the risk of fire.

What areas must be inspected and cleaned on the machine?

  • Muffler components.
  • Engine cooling fins and intake screens.
  • Top of the mower deck, under shields, including spindle and belt area.
  • On or near transaxles, belt drives, and fins and cross-strap bracket.
  • Under the seat, including battery, and wiring harness.

How do you mount and dismount the machine?

  1. Mount the machine from the side using the foot plate.
  2. Park machine safely before dismounting.
  3. Keep the foot plate clean.

How do you adjust the seat?

  1. Tip seat forward.
  2. Remove the knob (A).
  3. Slide seat forward or backward to the desired position.
  4. Reinsert the knob (A).

How do you adjust the motion control lever height?

  1. Park machine safely.
  2. To adjust the motion control lever height, refer to the operator instruction label on the machine front panel and the instructions that follow.
  3. Remove two bolts and nuts and raise or lower each control lever to your comfort level.
    • For highest lever position, use holes (A).
    • For lowest lever position, use holes (B).
  4. You can also adjust each motion control lever slightly forward or rearward © within slotted holes.

How do you adjust the cutting height?

  1. Park machine safely.
  2. Inflate tires to the correct pressure.
  3. Rotate dial (A) counterclockwise to raise mower deck height.
  4. Rotate dial (A) clockwise to lower mower deck height.
  5. Rotate dial (A) to index mark (B) to desired mower deck height.

How do you adjust the mower level?

  1. Park machine safely.
  2. Inflate tires to the correct pressure.
  3. Position caster wheels to the forward driving position.
  4. Set mower to preferred cutting height, and lower deck into the mowing position.
  5. Measure mower level (side-to-side).
    • Position mower blades as follows and measure from each outside blade tip (B) to the level surface.
    • Turn left blade © as shown.
    • Hold belt and turn the right blade (D) as shown.
    • Take measurement for both blades.
    • The difference between blade measurements must not be more than 3 mm (1/8 in).
    • Adjust the mower level, if necessary, by turning nuts clockwise (E) to raise the side of the mower deck, or counterclockwise to lower the mower deck.
    • Ensure that bottom of the lock nut is fully engaged on the threaded fitting to avoid hardware loosening during operation.
  6. Measure mower level (front-to-rear).
    • Turn right blade (D) so that a blade tip points straight forward.
    • Measure from the blade tip to the surface.
    • Take measurement for both blades.
    • The front blade tips must be lower than the rear blade tips according to the specification listed.

How do you adjust the mower wheels?

  1. Park machine safely on a level surface.
  2. Inflate tires to correct pressure.
  3. Move the motion control lever outward to lock machine in start/ shutdown position.
  4. Adjust mower wheels to the correct height.
    • Remove nut (E).
    • Pull carriage bolt (F) out until end of bolt clears the outer wall of the gauge wheel bracket (G), then slide bolt and wheel assembly to the desired position.
    • Push bolt back through outer wall of bracket.
    • Install nut (E) and tighten to specification.

How do you test the park brake switch?

  1. Park machine safely.
  2. Sit on seat.
  3. First test:
    • Move right motion control lever inward to the neutral position.
    • Turn key to the START position.
    • Result: Engine must not turn over.
  4. Return right motion control lever to fully outward position.
  5. Second Test:
    • Move left motion control lever inward to the neutral position.
    • Turn key to the START position.
    • Result: Engine must not turn over.
  6. Return left motion control lever to fully outward position.

How do you test the park brake?

  1. Park machine safely.
  2. Lock the park brake by moving the motion control levers fully outward.
  3. Engage bypass valve control.
  4. Try to push machine manually.

How do you test the mower engagement (PTO) switch?

  1. Park machine safely.
  2. Sit on seat.
  3. Lock the park brake by moving motion control levers fully outward.
  4. Pull mower engagement (PTO) switch up to engage.
  5. Turn key switch to the START position.

How do you test the seat switch?

  1. Park machine safely.
  2. First test:
    • Lock the park brake by moving the motion control levers fully outward.
    • Sit on seat.
    • Start engine.
    • Move motion control levers inward to neutral position.
    • Pull mower engagement switch (PTO) up to engage.
    • Raise up slightly off the seat.
    • Do not get off machine.
    • Result: The machine should stop.
    • Return to sitting position in seat.
    • Return motion control levers to the fully outward position.
    • Push mower engagement switch (PTO) down to disengage.
    • Turn machine off.
  3. Second test:
    • Lock the park brake by moving the motion control levers fully outward.
    • Sit on seat.
    • Start engine.
    • Raise up slightly off the seat.
    • Do not get off machine.
    • Result: Engine should continue to run.
    • Return to sitting position in seat.
    • Turn machine off.

How do you use the park brake?

  • Locking Park Brake
    • To lock the park brake, move motion control levers (A) fully outward.
  • Unlocking Park Brake
    • To unlock the park brake, move motion control levers (A) inward to neutral position.

How do you use the key switch?

  • A – STOP (off) position – With key in the STOP position, all switched power is off, and engine should not run.
  • B – LED light – Turn key from STOP to this position.
  • LED light will be on.
  • C – Run (on) position – Turn key from STOP to this position, and all switched power circuits will be on.
  • D – START position – Turn key to start position to crank the engine.
  • Release key after engine has started and it will automatically return to the on position.
  • The engine continues to run.

How do you use the mower engagement switch?

  • To Engage Mower – Pull mower engagement knob up.
  • To Disengage Mower – Push mower engagement knob down.

How do you use the hour meter?

  • The hour meter shows the number of hours the engine has run.
  • The hour meter does not accumulate hours with the engine off when the key is in the run position.
  • Use the hour meter to determine when your machine has reached the recommended service intervals.
  • Turn the key to STOP position when not using the machine.
  • Hour meter cannot be reset.

How do you use the motion control levers?

  • Before using the machine, become familiar with the motion control levers and how they respond.
  • It is essential to know how the machine accelerates, steers, and stops.
  • The functions of the motion control levers are:
    • Dual function neutral position.
    • Steering.
    • Acceleration.
    • Braking.

What is the start/shutdown position?

  • Motion control levers must be placed fully outward (A).
  • This position engages the park brake and allows the operator to start the engine.
  • Forward and reverse movement of the motion control levers is prevented when levers are moved to the start/shutdown position.
  • Operator can exit mower with the engine running when the mower engagement switch is disengaged and the motion control levers are fully outward.
  • Motion control levers must be fully outward to safely enter and exit the operator’s seat.

What is the neutral position?

Machine speed, motion, and direction can be controlled when the engine is running and motion control levers are in the neutral position ©. To stop the machine for an emergency, move the motion control levers quickly back to the neutral position.

How do you perform forward and reverse travel?

  1. Move throttle lever to the mow position.
  2. Move both motion control levers from the start/shutdown position inward to the neutral position.
  3. Move the motion control levers forward to begin forward travel.
  4. Move the motion control levers rearward to begin reverse travel.
  5. To stop travel, move motion control levers back to the neutral position.

How do you perform forward travel?

Gradually move both motion control levers evenly forward (A) from neutral. To speed up, move the levers farther forward. To slow down smoothly, slowly move the levers toward neutral.

How do you perform reverse travel?

Look down and behind, then gradually move both motion control levers evenly rearward (B) from neutral. To speed up, move the levers farther rearward. To slow down smoothly, slowly move the levers toward neutral.

How do you perform a left turn?

  1. To turn slightly to the left, push right control lever © further forward than the left control lever (D).
  2. To turn sharply to the left, push right control lever © forward and pull left control lever (D) rearward at the same time.

How do you perform a right turn?

  1. To turn slightly to the right, push left control lever (D) further forward than the right control lever ©.
  2. To turn sharply to the right, push left control lever (D) forward and pull right control lever © rearward at the same time.

How do you use dual levers?

  1. Pull the choke lever (A) down when starting a cold engine.
  2. After engine has started, push the choke lever (A) up completely to the previous position.
  3. Push the throttle lever (B) down to increase the engine speed.
  4. Pull the throttle lever (B) up towards tortoise as shown in graphics to decrease the engine speed.

How do you start the engine?

  1. Sit on the operator’s seat.
  2. Set both motion control levers to the start/shutdown position.
  3. Push the mower engagement knob down to disengage the mower.
  4. Adjust throttle lever to set engine speed:
    • Cold Start: Set throttle control to the Start position, full throttle Use the choke control as necessary (if equipped).
    • Warm Start: Set throttle control to the mow position, full throttle.
  5. Turn key switch to the START position.
  6. After engine starts, release key switch to the RUN position, disengage the choke control (if equipped), and move throttle to the mow position, full throttle.
  7. Allow the engine to warm up for 20 seconds.
  8. Set both motion control levers to the neutral position from the start/ shutdown position.

How do you engage the mower?

  1. Adjust mower to desired cutting height.
  2. Start engine.
  3. Move both motion control levers to the neutral position from the start/shutdown position.
  4. Set throttle lever to the START/MOW position, full throttle.
  5. Pull mower engagement switch up to engage mower.
  6. Push motion control levers forward slowly.
  7. Mow at safe travel speed.

How do you use MulchControl?

  1. Park machine on a flat, level surface.
  2. Disengage mower blades.
  3. Lock the park brake.
  4. Wait for all moving mower deck parts to stop before you leave the operators station.
  5. Rotate lever clockwise (A) to close or counterclockwise (B) to open.

How do you unplug the mower?

  1. Park machine safely.
  2. Wait for all moving parts to stop before you leave the operator’s station to inspect machine.
  3. Check under mower deck and discharge chute for debris.
  4. Clear all debris before using mower.
  5. If plugging occurs, switch to open mode to allow some grass to discharge.

How do you stop the engine?

  1. Stop machine on a level surface, not on a slope.
  2. Push the mower engagement switch down to disengage mower.
  3. Throttle position must remain in the full throttle position to avoid backfiring at shutdown.
  4. Lock the park brake by moving the motion control levers fully outward.
  5. Turn ignition key to STOP (off) position.
  6. Remove key.

How do you move the machine by hand?

When moving the machine without starting the engine, always use the bypass valves:

  1. Pull bypass control rods (A) rearward through the key hole slot and place the collar (B) into the detent slot © to engage bypass valve.
  2. Release park brake.
  3. Push machine to desired location and lock park brake.
  4. Move both bypass control rods from their detent slot and push back the control rods to the original position ©.

How do you unplug the mower, bagger, or material collection system?

  • Checking for Plugging While Driving
    • If grass builds up in the front of the mower discharge chute, check for plugged chute or problems with blower assembly (if equipped).
    • If there is a trail of clippings behind mower or clippings blow to the side, check for plugged chute, full collector bags, or problems with blower assembly.
  • Removing Debris from Inspection Points:
  1. Park machine safely.
  2. Wait for all moving parts to stop before getting off to inspect machine.
  3. Open hopper cover.
  4. Check chute outlet.
  5. Remove chute from the mower deck or blower assembly.
  6. Check chute inlet.
  7. Check under the mower deck for debris.

How do you use the wash port to clean the mower deck?

  1. Park machine safely.
  2. Attach quick-coupler to the garden hose.
  3. Attach garden hose with the quick-coupler to wash port (A) on the mower deck.
  4. Turn on water.
  5. Start engine.
  6. Run at full throttle.
  7. Engage mower blades.
  8. Flush water under the deck for approximately one minute.
  9. Disengage mower blades.
  10. Stop engine.
  11. Turn off water and remove garden hose and quick-coupler from the wash port.

How do you transport the machine on a trailer?

  1. Park trailer on level surface.
  2. Fully raise mower deck before driving machine onto trailer.
  3. Back machine onto heavy-duty trailer with full-width ramp.
  4. Lower mower deck completely.
  5. Lock park brake.
  6. Turn off machine and remove key.
  7. Flip seat forward.
  8. Fasten front of machine at both sides of the frame at points (A) to trailer with heavy-duty straps, chains, or cables.
  9. Fasten rear of machine at both sides of frame at points (B) to trailer with heavy-duty straps, chains, or cables.

What guidelines should you follow when transporting the material collection system?

  • Empty the cloth bags and remove them from the hopper.
  • Make sure that the hopper cover is latched securely to the hopper frame.
  • If the unit is transported over long distances or at high speeds, remove the rear bagger or power flow chute before transport.

What guidelines should you follow when towing loads?

  • Do not exceed maximum towing capacity of 113.4 kg (250 lbs).
  • Do not exceed maximum tongue weight of 45.4 kg (100 lbs).
  • Always run tractor at full throttle when towing loads.
  • Avoid inclines greater than a 10 degree slope while towing to avoid damage to the pulling machine.
  • Avoid making tight turns.
  • Make wide turns to avoid jack-knifing.
  • Travel slowly and allow extra stopping distance.

What are some mowing tips?

  • Mow grass with throttle lever in the full fast / mow position.
  • Mow grass when it is dry.
  • Keep mower deck and discharge chute clean.
  • Mow with sharp blades.
  • Properly level mower deck for a smooth cut.
  • Mow grass frequently.
  • Use a travel speed that fits the conditions:
    • Mow tall or wet grass twice.
    • Travel slowly when mowing tall or thick grass.
    • Avoid damaging grass by slipping or skidding machine drive wheels.
    • When performing sharp turns, do not allow inside machine drive wheel to stop and twist on grass.

What blade choices are available for the Z300 series mowers?

  • Dedicated Side discharge blades.
  • Dedicated Mulching blades.
  • Dedicated Bagging blades (42A Deck Only).

What should you check every 8 hours or daily?

  • Check Engine Oil.
  • Clean muffler area, air intake screens, and mower deck.
  • Check brake system.
  • Check fuel level.
  • Clean mower deck with washout port after use.
  • Check under machine for leaks.
  • Check safety interlock system.
  • Check tire pressure.

What should you check yearly or every 50 hours?

  • Check mower deck level.
  • Level if necessary.
  • Change engine oil (10W30).
  • Replace engine oil filter.
  • Lubricate mower deck spindles and idler arm.

Checking Neutral Creep

Check neutral creep with engine running, motion control levers in the start/shutdown position, park brake off, and machine on level ground. If the machine creeps forward or reverses while motion control levers are in the start/shutdown position, adjust the motion control lever linkages.

Adjusting Neutral Creep

  1. Park machine safely.

  2. Remove style panel for better access to adjustment components (if desired):

    • Remove two bolts (A) to remove steering arm.
    • Raise rear of seat and disconnect connector (B) from the seat switch wiring harness connector. And remove two bolts © to remove the seat.
    • Remove four push retainers (D) from left side and three push retainers (D) from right side of the style panel (E) and remove the style panel(E).

  3. On linkage side needing adjustment (right side shown), remove spring locking pin (E) and rod end (F) from pivot pin (G). Turn rod end (F) on rod (H) in (clockwise) to decrease forward creep and out (counterclockwise) to decrease reverse creep. Repeat procedure, as necessary, on opposite side. Install rod ends back onto arms and secure with spring locking pins.

  4. Install style panel and push retainers, seat, seat switch, and steering arm if previously removed.

Adjusting Tracking

If the machine does not track in a straight line while moving in full forward position, the tracking requires adjustment.

  1. Park machine safely.

  2. Use tracking adjustment socket found in the glove box of the machine.

  3. Adjust tracking as follows:

    • If machine tracks to the left, turn tracking bolt (A) clockwise.
    • If machine tracks to the right, turn tracking bolt (B) clockwise.

NOTE: Tracking bolts limit top forward speed. If both levers hit against the tracking bolts, turn both bolts counterclockwise equally until only one bolt contacts the lever. This will achieve maximum forward speed.

Cleaning Transaxle Cooling Fans

  1. Park machine safely.

  2. Clean transaxle fan fins (A) and around exterior of each fan with a rag, brush or compressed air.

    • Clear work area of bystanders.
    • Wear eye protection when using compressed air for cleaning purposes.
    • Reduce compressed air pressure to specification.
      • Air Pressure: 210 kPa (30 psi)

IMPORTANT: To ensure proper cooling, keep the transaxle cooling fins and surrounding area clean at all times. Operating the transaxle with obstructed cooling fins could cause damage due to overheating.

Checking Transaxle/Transmission Drive Belts

  1. Park machine safely.
  2. Inspect drive belt (A) for excessive wear, damage or stretching while in position on all machine sheaves.

NOTE: The transmission drive belts are self-adjusted using a spring tensioner and do not require a tension adjustment.

Replacing Transaxle/Transmission Drive Belts

  1. Park machine safely.
  2. Remove mower deck.
  3. Disconnect electric clutch wiring connector from main wiring harness connector.
  4. Insert a 3/8 in. ratchet or breaker bar into the square hole (A) on the idler arm, rotate the spring-loaded idler arm to relieve belt tension on the idler sheave (B) and remove the drive belt © from the idler sheave. Release the spring tension from the arm and remove the tool.
  5. Remove the drive belt from both transaxle sheaves (D).
  6. Remove the drive belt from the engine sheave (E).
  7. Position replacement belt onto engine sheave (E), and both transaxle sheaves (D).
  8. Rotate the spring-loaded idler arm (A) and install the belt on the idler sheave (B).
  9. Connect electric clutch wiring harness connector (A) to main wiring harness.
  10. Install mower deck.

Removing Foot Plate

  1. Park machine safely.
  2. Lift the front end of the foot plate (A).
  3. Using both hands, pull the foot plate out of the two openings (B) in the frame.

Installing Foot Plate

  1. Using both hands, position the foot plate (A) into the two openings (B) in the frame.
  2. Lower the foot plate until it rests securely in place.

Removing Mower Deck (42A)

  1. Park machine safely.

  2. Allow engine and muffler to cool completely.

  3. Rotate the height-of-cut dial (A) in clockwise direction to the lowest range in index mark (B) to lower deck to 1.25" height-of-cut for lockout position.

  4. Lift the front end of the foot plate (A) and remove the foot plate from the slots (B).

  5. Disconnect mower drive belt:

    • Install 3/8 inch ratchet onto square hole (D) tension arm and rotate counterclockwise to release tension on the belt.
    • Lift spindle cover (E) while removing mower belt (F) from left spindle sheave.
    • Remove belt from the engine sheave.

  6. Remove locking pin and washer (G) and front lift arm (H) from the front deck bracket (I).

  7. Remove spring pin (G) and pin from each side of the rear mower bracket.

  8. Rotate front caster wheels to maximize clearance.

  9. Slide mower out from under the machine.

Do not operate the machine without the mower deck: Machine may become unstable without the mower deck attached. Move machine only by hand.

Removing Mower Deck (48A and 54A)

  1. Park machine safely.
  2. Allow the engine and muffler to cool completely.
  3. Rotate the height-of-cut dial (A) in clockwise direction to the lowest position (1.25") in the index mark (B) to lock position.
  4. Use the tracking adjustment socket (A) found in the glove box to lock the lift system when removing the deck.

NOTE: Use of the tracking adjustment socket restrains the lift spring from rotating the rockshaft.

  1. Disconnect mower drive belt:

    • From the left side of machine, insert a 3/8 inch ratchet into square hole (D) in the tension arm, and pull clockwise and hold to release tension on belt.
    • Raise left spindle cover (E) and remove belt (F) from spindle.
    • Remove belt from clutch sheave.

  2. Remove spring pin (G) and pin (H) from each side of the rear hanger bracket.

  3. 48A and 54A Mower Decks Only: Move mower deck forward to remove front draft link (I) from the mower deck brackets (J).

  4. Rotate the height-of-cut dial (A) in counterclockwise direction to the highest range in the index mark (B) to lock deck in raise position.

  5. Rotate front caster wheels to maximize clearance.

  6. Slide mower out from under the machine.

Do not operate the machine without the mower deck, Machine may become unstable without the mower deck attached. Move machine only by hand.

Installing Mower Deck (42A)

  1. Park machine safely.

  2. Allow engine and muffler to cool completely.

  3. Rotated the height-of-cut dial counterclockwise direction to lock in raise position.

  4. Remove belt from the mower right-hand spindle sheave to allow more slack for installation of the belt onto clutch.

  5. Slide mower deck under machine.

  6. Rotate the height-of-cut dial (A) clockwise direction to the lowest range in index mark (B) to lock deck in lowered position.

  7. Lift the front end of the foot plate (A) and remove the foot plate from the slots (B).

  8. Install pin and spring pin (D) onto each side of the rear mower bracket.

  9. Install front lift arm (E) onto the front deck bracket (G) and secure with washer and locking pin (F).

  10. Connect mower drive belt:

    • Install belt onto the engine sheave.
    • Install 3/8 inch ratchet onto the square hole (H) in the tension arm and rotate counterclockwise to release tension on the belt. Lift right spindle cover and install belt onto right spindle sheave (I). Make sure that belt is properly seated on all sheaves.

  11. Flip up left and right spindle covers to verify that belt is properly seated in both spindle sheaves.

  12. Install foot plate.

IMPORTANT: Avoid damage! Left and right spindle sheaves are hidden by belt shields. Failure to position the belt properly on sheaves may result in belt damage.

Installing Mower Deck (48A and 54A)

  1. Park machine safely.
  2. Allow engine and muffler to cool completely.
  3. Rotate the height-of-cut dial (A) counterclockwise direction to the highest range in index mark (B) to raise mower deck.

NOTE: Ensure to remove the tracking adjustment socket used for lift system before installation of mower deck.

  1. Slide mower deck under machine.

  2. Move mower deck forward and lower front draft rod (A) into the front mower deck brackets (B).

  3. Lower mower lift lever, and install the pin © and spring pin (D) onto each side of the rear mower bracket.

  4. Connect mower drive belt:

    • Install belt onto the engine sheave.
    • Insert 3/8 inch ratchet onto the square hole (E) in the tension arm. Rotate arm clockwise and hold to release spring tension on idler sheave.
    • Lift left spindle cover (F) and install mower belt (G) onto left spindle sheave. Release spindle cover and tension arm.

  5. Flip up left and right spindle covers to check that belt is correctly routed on all sheaves.

IMPORTANT: Avoid damage! Left and right spindle sheaves are hidden by belt shields. Failure to position the belt properly on sheaves may result in belt damage.

Replacing Mower Drive Belt (42A Mower)

  1. Park machine safely.
  2. Allow engine and muffler to cool completely.
  3. Remove mower deck.
  4. Remove spring (A) from tension arm.
  5. Lift left spindle cover. Align keyway in shield © with stake in wire form (D) and slide spindle cover (E) off wire form.
  6. Repeat step 4 and 5 to remove right spindle cover.
  7. Remove nut (F) on tension arm and lift sheave (G) up to remove belt from guide (H).
  8. Remove belt from deck and inspect for wear or damage; replace as necessary.
  9. Clean top surface of mower deck and sheaves.
  10. Install belt on mower deck as shown.
  11. Make sure sheave carriage bolt (I) is fully seated into tension arm (J). Install sheave with belt on tension arm.
  12. Tighten sheave hardware to specification.
    • Sheave Torque: 47 N·m (35 lb·ft)
  13. Make sure that belt is properly seated on all sheaves.
  14. Install left and right spindle covers on wire forms.
  15. Install spring on tension arm.
  16. Install mower deck.

Replacing Mower Drive Belt (48A and 54A Mower Decks)

  1. Park machine safely.

  2. Allow engine and muffler to cool completely.

  3. Remove mower deck.

  4. Remove deck drive belt as follows:

    • Remove spring from welded spring hook (A) on deck.
    • Remove nut (B) on the tension sheave and lower bolt to remove guide ©. Remove belt (D) from all sheaves.

  5. Inspect belt for wear or damage; replace as necessary.

  6. Clean top surface of the mower deck and sheaves.

  7. Install belt on the mower deck as shown.

  8. Make sure belt guide © is indexed as shown and tighten nut (B) to specification.

    • Sheave Nut Torque: 47 N·m (35 lb·ft)

  9. Install spring on welded spring hook (A) on deck.

  10. Install mower deck.

IMPORTANT: Avoid damage! Left and right spindle sheaves are hidden by belt shields. Failure to position the belt properly on sheaves may result in belt damage.

Installing MulchControl Discharge Plate (If Equipped)

NOTE: For ease of installation, place mower deck in the vertical position.

  1. Position discharge plate (A) as shown.
  2. Insert M8 x 20 carriage bolt (B) through the mower deck and into the hole in the discharge plate.
  3. Install M8 lock nut on bolt (B). Do not tighten yet.
  4. Insert M8 shoulder bolt © through the discharge plate and into the hole in the mower deck.
  5. Install M8 lock nut on bolt ©.
  6. Tighten nuts.
    • M8 Nut Torque: 20 N·m (15 lb·ft)

Installing MulchControl Deflector (If Equipped)

NOTE: For ease of installation, place mower deck in the vertical position.

  1. Assemble kit gate (A) and baffle © together as shown and insert the pin (B) in the slots.

  2. Install right deflector assembly (D) to the mower deck using M8 shoulder bolts (F) and M8 nuts.

  3. Ensure the pin (E) is in the correct slot and that the gate door can open and close.

  4. Tighten lock nuts.

    • M8 Lock Nut Torque: 20 N·m (15 lb·ft)

  5. Install left deflector assembly (I) to the mower deck as shown using M8 shoulder bolts (H) and M8 nuts.

  6. On the top side of deck, install M8 lock nut on shoulder bolt (G).

  7. Tighten lock nuts.

    • M8 Lock Nut Torque: 20 N·m (15 lb·ft)

Installing MulchControl Handle (If Equipped)

  1. Install handle assembly (A) to hinge pin with a M8 lock nut (B). Tighten lock nut until snug on handle.

  2. On the top side of deck, install M8 lock nut © on the shoulder bolt (D) to secure handle assembly.

    • M8 Nut Torque: 20 N·m (15 lb·ft)

Removing MulchControl™

  1. Remove the mower deck. (See Removing Mower Deck in this section of the manual).
  2. Remove mulch blades.
  3. Remove discharge plate (B) from discharge area by removing the hex flange bolts (A) and hex flange nuts.
  4. Loosen nuts (D) and remove the handle assembly ©.
  5. Loosen hex nuts (E) and remove M8 bolts and then remove the LHS deflector assembly (F).
  6. Loosen hex nuts (H) and remove M8 bolts and then remove the RHS deflector assembly (G).

Storing MulchControl™

Clean and store all MulchControl™ parts in a clean, dry place.

Installing Mulch Blades

  1. Install blade (A) with cutting edge toward the ground.

  2. Install large washer (B) and bolt ©.

  3. Insert wood block between blade and mower to prevent the blade from turning when tightening bolt.

  4. Tighten bolt.

    • Blade Bolt Torque: 68 N·m (50 lb·ft)

  5. To check blade-to-mulch baffle clearance, rotate blades by hand. If interference occurs, check that hardware is tightened.

Checking for Bent Mower Blades

  1. Park machine safely.
  2. Raise mower deck to highest position to access blades.
  3. Measure distance (A) between blade tip and flat ground surface.
  4. Rotate blade 180° and measure distance between other blade tip and flat ground surface.
  5. Install new blade if the difference between the two measurements is more than 3 mm (1/8 in).
  6. Repeat for all blades.

Removing Mower Blades (42A, 48A, and 54A Mower Decks)

  1. Park machine safely.
  2. Raise mower deck to gain access to mower blades. If necessary, remove mower deck.
  3. Block mower blade with a piece of wood to prevent it from spinning.
  4. Loosen and remove bolt (A), washer (B), and blade © from spindle (D).
  5. Inspect blades; sharpen, balance or replace blades as necessary.

Installing Mower Blades (42A, 48A, and 54A Mower Decks)

  1. Make sure deflector cup (D) is seated properly between mower spindle and blade.

  2. Position mower blade © with cutting edge toward ground onto mower spindle.

  3. Install washer (B), with cupped side towards blade, and bolt (A) to secure blade onto spindle shaft.

  4. Block mower blade with a piece of wood to prevent spinning and tighten bolt to specification.

    • Mower Blade Bolt Torque: 68 N·m (50 lb·ft)

Removing the Battery

  1. Park machine safely.
  2. Rotate operator seat forward.
  3. Remove battery compartment cover.
  4. Disconnect negative (-) battery cable (A).
  5. Push red cover (B) away from positive (+) battery terminal and remove cable © from battery.
  6. Remove strap (D).
  7. Remove battery.

Installing the Battery

  1. Place battery into the battery tray as shown.
  2. Put battery strap.
  3. Connect positive (+) cable to battery first, then negative (-) cable.
  4. Apply general-purpose grease or silicone spray to terminals to help prevent corrosion.
  5. Slide red cover over the positive battery terminal.
  6. Install battery compartment cover.
  7. Lower operator seat.

Cleaning Battery and Terminals

  1. Park machine safely.
  2. Disconnect and remove battery.
  3. Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the cells.
  4. Rinse the battery with plain water and dry.
  5. Clean terminals and battery cable ends with wire brush until bright.
  6. Install battery.
  7. Attach cables to battery terminals, beginning with the positive cable, using washers and nuts.
  8. Apply general purpose grease or silicone spray to terminals to help prevent corrosion.

Using Booster Battery

  1. Connect positive (+) booster cable to booster battery (A) positive (+) post ©.

  2. Connect the other end of positive (+) booster cable to the disabled vehicle battery (B) positive (+) post (D).

  3. Connect negative (–) booster cable to booster battery negative (–) post (E).

  4. Connect the other end (F) of negative (–) booster cable to a metal part of the disabled machine engine block away from battery.

    • Battery Temperature: 16°C (60°F)

IMPORTANT: Avoid damage! Electric charges from the booster battery damages machine components. Do not install negative booster cable to machine frame. Install only to the engine block. Install negative booster cable away frommoving parts in the engine compartment, such as belts and fan blades.

  1. Start the engine of the disabled machine and run machine for several minutes.
  2. Carefully disconnect the booster cables in the exact reverse order: negative cable first and then the positive cable.

Replacing Fuse

  1. Park machine safely.
  2. Raise operator’s seat.
  3. Remove battery compartment cover.
  4. Refer to the service label under the seat pan for fuse circuit identification and location.
  5. Remove the fuse and check metal strip in fuse window. Discard fuse(s) if strip is broken.
  6. Push new, correct amp, fuse into correct socket.
  7. Lower operator’s seat.

Filling Fuel Tank

  1. Park machine safely.

  2. Allow engine to cool.

  3. Remove any debris from area around fuel tank cap.

  4. Remove fuel tank cap slowly to allow any pressure built up in tank to escape.

  5. Fill fuel tank only to bottom of filler neck. Do not overfill.

    • On some models, the fuel tank cap will click when it is tight.

  6. Install fuel tank cap and turn cap until it is tight.

IMPORTANT: Avoid damage! Dirt and water in fuel causes engine damage

  • Clean dirt and debris from the fuel tank opening.
  • Use clean, fresh, stabilized fuel.
  • Fill the fuel tank at the end of operation each day to prevent condensation and freezing during cold weather.
  • If using a funnel, make sure it is plastic and has no screen or filter.

Lifting Machine

  1. Park machine safely.
  2. Safely lift rear of machine frame points (A). Place jackstands or other stable supports onto transaxle locations (B).
  3. Safely lift front of machine at machine frame points ©. Place jackstands or other stable supports onto machine frame locations (D).
  4. If lifting only the front of machine, block rear wheels remaining on ground to avoid movement of machine.
  5. To lower the machine, lift front and/or rear of machine, and remove jackstands or supports. Lower the machine.

Checking Tire Pressure

  1. Check tires for damage.
  2. Check tire pressure with an accurate low-pressure gauge.
  3. A lower pressure will improve traction and performance depending on turf conditions or if transport areas have steep inclines.
  4. Add or remove air to meet specified tire pressure. (See Specifications section for recommended tire pressures).

Removing Wheel Assembly

  1. Park machine safely.
  2. Raise machine with a safe lifting device and lower machine onto jack stands or other stable supports. Block wheels remaining on the ground to prevent machine movement.
  3. Remove the wheel nuts (A).
  4. Remove the wheel assembly.
  5. Take wheel assembly to an authorized service dealer for repairs.

IMPORTANT: Avoid damage! Place jack stands under frame, not under transmission or engine, when raising or supporting machine.

Installing Wheel Assembly

  1. Install wheel assembly with valve stem to the outside.

  2. Tighten wheel nuts evenly in alternating sequence until snug.

  3. Lower machine completely to the ground.

  4. Tighten wheel nuts to specification.

    • Wheel Nuts Torque: 102 N·m (75 lb.-ft.)

Disassembly of Front Caster Wheels

  1. Park machine safely.

  2. Jack up front of machine and place on safety stands.

  3. Support caster assembly and remove flange bolt (A) and cap (B).

  4. Remove caster from machine.

  5. Inspect bearings at top and bottom of frame. Replace worn or damaged bearings.

    • Inner race extends above outer race.

  6. Remove nut © and pull bolt out of caster.

  7. Remove wheel assembly (D).

  8. Remove shield (F) and bearing (G). Inspect shields, wheel, and bearings for wear or damage. Replace worn or damaged parts.

  9. Inspect bearing wear areas (H), and bolt holes (I) for wear or damage. Replace if necessary.

Assembly of Front Caster Wheels

  • Apply grease to caster shaft and bolt.

  • Assemble in the reverse order of disassembly.

  • Tighten caster locknut and bolt to specification.

    • Caster Locknut Torque: 47 N·m (35 lb·ft)

  • Tighten flange bolt securing yoke to specification.

    • Flange Bolt Torque: 47 N·m (35 lb·ft)

Cleaning Metal Surfaces

Follow automotive practices to care for your vehicle’s painted metal surfaces. Use a high-quality automotive wax regularly to maintain the factory look of your vehicle’s painted surfaces.

Repairing Minor Scratches (surface scratch)

  1. Clean area to be repaired thoroughly.
  2. Use automotive polishing compound to remove surface scratches.
  3. Apply wax to entire surface.

IMPORTANT: Avoid damage! Do not use rubbing compound on painted surfaces.

Repairing Deep Scratches (bare metal or primer showing)

  1. Clean area to be repaired with rubbing alcohol or mineral spirits.
  2. Use paint stick with factory-matched colors available from your authorized dealer to fill scratches. Follow directions included on paint stick for use and for drying.
  3. Smooth out surface using an automotive polishing compound. Do not use power buffer.
  4. Apply wax to surface.

Poor Engine Performance

Dirt in fuel system or fuel is old.

  • Replace fuel with fresh stabilized fuel. Obtain fuel from another supplier before suspecting machine problems. Suppliers blend fuels differently and changing suppliers will generally solve any performance problems.
  • Fuel blended with alcohol or ether may contribute to performance problems by causing gum and varnish deposits, especially if fuel is stored for several weeks or more. Obtain fresh fuel.

Engine Will Not Start-No Crank

  • Park brake not locked.
  • Motion control levers not in outward position.
  • Mower is engaged.
  • Defective brake, mower engagement, or key switch.
  • Electrical problem-See Electrical Troubleshooting Section

Engine Cranks But Will Not Start

  • Spark plug wire is loose or disconnected.
  • Improper fuel.
  • Plugged fuel filter.
  • Electrical problem-See Electrical Troubleshooting Section

Engine Is Hard To Start

  • Carburetor is not adjusted properly or dirty.
  • Choke not fully closing.
  • Plugged fuel filter.
  • Faulty spark plug.
  • Stale or improper fuel.
  • Loose or corroded electrical connections.
  • Engine oil viscosity.

Engine Runs Unevenly

  • Cooling fins plugged.
  • Loose electrical connections.
  • Choke or throttle cables sticking.
  • Choke not fully open.
  • Fuel line or fuel filter plugged.
  • Stale or dirty fuel.
  • Improper fuel.
  • Air cleaner element plugged.

Engine Misses Under Load

  • Faulty spark plug.
  • Stale or dirty fuel.
  • Plugged fuel filter.

Engine Vapor Locks

  • Fuel tank vent plugged.
  • Dirt in fuel filter.
  • Cooling fins plugged.
  • Loose hose connection at fuel filter or fuel pump.

Engine Overheats

  • Engine air intake screen plugged.
  • Cooling fins plugged.
  • Engine oil low or too high.
  • Engine operated too long at a slow idle speed.

Engine Will Not Idle

  • Spark plug not gapped correctly.
  • Faulty spark plug.
  • Operator raising off the seat.

Engine Knocks

  • Stale or low octane fuel.
  • Engine overloaded.
  • Low engine speed.
  • Oil level low.

Engine Stops Or Misses When Operating On Hillsides

  • Fuel tank less than half full of fuel.
  • Operator raising off of the seat.

Engine Backfires

  • Faulty spark plug.
  • Operator raising off of the seat.

Engine Loses Power

  • Engine overheating.
  • Too much oil in engine.
  • Dirty air cleaner.
  • Faulty spark plug.
  • Travel speed is too fast for conditions.
  • Improper fuel.

Excessive Fuel Consumption

  • Choke is not fully open.

Black Exhaust Smoke

Air filter is dirty or oil soaked.

Starter Does Not Work Or Will Not Turn Engine

  • Park brake not locked.
  • Mower is engaged.
  • Battery terminals are corroded.
  • Battery not charged.
  • Motion control levers not in Start/ Shutdown position.
  • Blown fuse.
  • Defective key switch

Battery Will Not Charge

  • Dead cell in the battery.
  • Blown charging fuse.
  • Battery cables and terminals are dirty.
  • Low engine speed or excessive idling.

Lights Do Not Work

  • Light plug disconnected.
  • Loose or burned out bulb.
  • Blown headlight fuse.

Machine Vibrates Too Much Or Rattles Excessively

  • Attachment drive belts worn or damaged.
  • Mower blades not balanced.
  • Traction drive belt damaged or worn.
  • Dirt on drive sheaves.

Machine Will Not Move With Engine Running

  • Transmission hydraulic oil level low.
  • Transmission belt broke.
  • Bypass valve levers are engaged.

Front of machine squeaks while driving

Lubricate mower front draft rod at front and rear pivot points.

Discharge Chute Plugged

  • Travel speed too fast.
  • Grass too long.
  • Grass too wet.
  • Engine rpm not at mow position.
  • Restricted air flow.
  • Belt installed incorrectly.
  • Adjust cutting height to remove only 1/3 of grass at a time.

Patches Of Grass Uncut

  • Travel speed too fast.
  • Engine rpm not at mow position.
  • Mower deck needs cleaning.

Belt Slipping

  • Debris in sheaves.
  • Worn belt.
  • Belt tension is incorrect.

Too Much Vibration

  • Debris on mower deck or in sheaves.
  • Damaged drive belt.
  • Damaged sheaves or sheaves out of alignment.
  • Blades out of balance.

Blades Scalping Grass

  • Cutting too low.
  • Mower wheels not adjusted correctly.
  • Turning speed too fast.
  • Ridges in terrain.
  • Rough or uneven terrain.
  • Low tire pressure.

Mower Loads Down Tractor

  • Engine rpm too low.
  • Travel speed too fast.
  • Debris wrapped around mower spindles.
  • Adjust cutting height to remove only 1/3 of grass at a time.

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